Thermo Scientific AutoXP Manual Download

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Thermo Fisher Scientific

AutoXP Users Guide 6-1

Chapter 6

Maintenance

Replacing the Main Board

Warning

For hazardous area installations: In the event of a fault condition,

the AutoXP flow computer cannot be serviced by the customer. No repair

to faulty assemblies should be attempted. Faulty assemblies must be

replaced with identical replacements. All repairs or part replacements must

be done by Thermo Fisher or its appointed repair agent. Contact Thermo

Fisher for instructions.



Follow the procedure below to replace the main board.

Warning

Ensure power is off and the area is non-hazardous before

performing this procedure.



1. Replacing the main board:

a. Remove the HMI board by pulling two snap in connector on top

and other two at the bottom.

b. Pull the bracket that holds Main board gently from the

snap- in connector on top and the other two connectors at

the bottom.

c. Remove the Transducer connector from the main board.
d. Unscrew the I/O board if it is mounted on to XP board by

removing three screws.

e. To remove the XP main board, unscrew one cross screw from the

bracket. If the I/O board was not installed, the main board is

held by four screws.

Summary of Contents for AutoXP

Page 1: ...AutoXP Users Guide 1 0511 006 July 2019 ...

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Page 3: ... FieldComm Group All other trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Inc Thermo Fisher makes every effort to ensure the accuracy and completeness of this manual However we cannot be responsible for errors omissions or any loss of data as the result of errors or omissions Thermo Fisher reserves the right to make changes to the manual o...

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Page 5: ...utoXP Users Guide v Revision History Revision Level Date Comments A 02 2018 Initial release ECO 9377 B 04 2018 Change Table D 1 to correct polarity ECO 9461 C 07 2018 Add CSA Class I Div 2 ECO 9535 D 07 2019 Revised per ECO 9808 ...

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Page 7: ... found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the user manual may cause harmful in...

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Page 9: ...r 2 3 External Power Source 2 3 The AutoXP Basic System 2 4 Jumper Setting 2 4 Lithium Backup Battery 2 4 Transducer Inputs 2 5 Local Serial Communication Port 2 10 Honeywell Smart Transducer Connection 2 12 HMI 3 1 HART 4 1 Functional Description 5 1 Maintenance 6 1 Getting Help 7 1 Ordering Information A 1 Specifications B 1 Main Board Switch Settings C 1 Terminal Board Connectors Jumpers D 1 Se...

Page 10: ...x AutoXP Users Guide Thermo Fisher Scientific Contents ...

Page 11: ... g low power high speed data connectivity and high accuracy The AutoXP is designed to provide ultimate flexibility to our customers by providing a unit that can be used as a single run flow computer or smart multi variable transmitter This unit can be configured for both gas and liquid applications utilizing today s most common primary devices Both basic and advanced AutoXP systems are placed in a...

Page 12: ...l battery voltage monitor for the RTC and SRAM circuits allows for data and configuration retention in the event of power failure Basic Unit consisting of One 100 ohm Pt RTD input One Honeywell transducer One local serial communication port One RS232 RS485 host serial communicationport One Ethernet communication port with ESD protection for connection to a Local Area Network Advance Unit consistin...

Page 13: ...d or common sense safety practices All safety warnings listed in any documentation applicable to equipment and parts used in or with the system described in this manual must be read and understood prior to working on or with any part of the system The following admonitions are used throughout this manual to alert users to potential hazards or important information Failure to heed the warnings and ...

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Page 15: ...er Scientific AutoXP Users Guide 2 1 Chapter 2 Hardware Description Basic System The basic AutoXP system consists of the explosion proof enclosure with mounted Transmitter The Enclosure Figure 2 1 AutoXP Enclosure ...

Page 16: ...2 2 AutoXP Users Guide Thermo Fisher Scientific Hardware Description Basic System Figure 2 2 AutoXP Assembly ...

Page 17: ...nced AutoXP flow computer is about 0 2 0 4 W for a typical unit however overall power consumption depends upon the I O configuration and is determined on an individual basis Every effort has been made to keep power consumption to a minimum External Power Source The voltage range of the standard external power supply is 10 30 Vdc See the Installation Guide for installation and wiring instructions ...

Page 18: ...the main board BH1 to maintain configuration and memory when power is removed from the unit The in circuit connection of the Lithium battery is set by switching the S1 direction toward the front edge of the main board Tip Loss of configuration or historical data with the backup battery installed may indicate that the Lithium battery needs to be replaced or S1 switch is on off position Tip The Lith...

Page 19: ...are scaling provided the 0 5 V limits are not exceeded Use of 4 20 mA current loop transmitters is not recommended for units powered from small battery sources All transmitters are wired to analog input channels 1 through 2 on the terminal board Maximum cable length between the flow computer and each transmitter is 25 feet Each local analog input provides a transmitter signal input IN and a transm...

Page 20: ...2 6 AutoXP Users Guide Thermo Fisher Scientific Hardware Description Basic System The following diagram provides the Analog inputs on the Terminal board Figure 2 3 Terminal Board ...

Page 21: ...hown is the optional use of a 250 ohm resistor for using 4 20 mA Thermo Fisher Scientific offers an optional 250 ohm high precision axial lead resistor P N 5 1270 250 for converting the 4 20 mA current signal to the 1 5V voltage signal connecting to instrument analog inputs Contact Thermo Fisher Scientific for resistor availability Figure 2 4 Low Power Transmitter and Local Analog Inputs ...

Page 22: ...connection Contact Thermo Fisher Scientific for available RTD assemblies Another type of RTD probe with integral metal sheathing may connect to J15 on the main board with up to 25 feet of standard cabling between the probe body and flow computer Note For connection drawings and system requirements refer to the AutoXP Installation Manual ...

Page 23: ...ble Off CPU SW1 Battery disconnect switch Battery Backup Storage Cold Start Off Terminal J7 Host TX AC termination terminated unterminated Off Terminal J8 Sealing Jumper Sealed open Off Terminal J9 Pulse Mode Slot Contact Off Terminal J10 Host TX DC termination terminated unterminated Off Terminal J11 Host RX AC termination terminated unterminated Off Terminal J12 1 2 Host Duplex setting Software ...

Page 24: ...ntific configuration software Thermo Fisher Scientific manufactures optional cable assemblies for this connection These are listed in the following Table 2 2 Table 2 2 Cable assemblies for CHIT connector Assembly P N Description 3 0446 090 DB9S connecter with 15 ft cable for use with the six position connecter 3 0446 090B DB9S connecter with 25 ft cable for use with the six position connecter Blue...

Page 25: ...S232 connections Signal J3 on Terminal Board RX Receive J3 7 CTS Clear to Send J3 8 TX Transmit J3 11 RTS Request to Send J3 12 DCD Data Carrier Detect J3 9 GND Ground J3 10 Warning Customer equipment and devices must be suitable for the location where they are to be installed Note For RS232 mode do not install jumper J14 Note For RS232 mode without DCD signal install jumper J16 The host communica...

Page 26: ...ort Honeywell Smart Transducer Connection J4 on the main board is a 10M 100M Ethernet port that supports standard TCP IP protocol A local Honeywell smart transducer is mounted into the bottom of the AutoXP enclosure The transducer s 10 pin connector connects to J4 on the back of the main board ...

Page 27: ... glass keypads Low Energy Bluetooth is available for wireless connectivity Std Keypad Operation For the majority of the keypad operation requirements each key will have the following functions Exit Down Up Enter Keys EXIT DOWN UP ENTER Request User ID User ID will need to be entered as an integer using the following buttons Must Enter USER ID Key Function ENTER Validate ID Down or Up Number Exit E...

Page 28: ...t Have PASSWORD Key Function ENTER Validate Password Down or Up Number User ID and Password must be entered in order to access the Editing Reviewing Main Item Menu To See DISPLAY LIST Key Function Enter Request User ID Down or Up Display List Exit LCD Welcome Screen SELECT RUN Key Function Exit Go back to Main Menu ENTER Init Run Items Down or Up Run Select ...

Page 29: ...on Exit Go Back to Item Menu ENTER Init Sub Menu Item Up or Down Go to Proffered Sub Menu Time and Date Edit Date and Time Key Function ENTER EXIT Accept Entry and exit edit UP Increment displayed digit DOWN Decrement displayed digit Real Types Edit Real Number Key Function ENTER Accept Entry and exit edit UP Increment digit selection DOWN Decrement digit selection DONE Move to next digit Digit Se...

Page 30: ...4 AutoXP Users Guide Thermo Fisher Scientific HMI String Types Edit String Key Function ENTER Accept Entry and exit edit UP Increment digit selection DOWN Decrement digit selection DONE Move to next digit ...

Page 31: ... Mode On Bluetooth Disable Must Power Cycle after Jumper set JP3 On OTA Over the Air Mode Factory Default Mode Off Manufacturing Use Only Figure 3 1 Bluetooth Operation JP2 and JP3 Step 1 Make sure to remove any wire connections into CEN J3 pin5 on terminal board Figure 3 2 Remove wire connections into CEN J3 pin5 CEN removed ...

Page 32: ...e Dongle Comm Error message remove the Bluetooth dongle and reconnect it Then click Scan once again This is caused by your PC not responding to the command issued by AutoCONFIG to the dongle The following Figure 3 3 is the Dongle Comm Error screen Figure 3 3 Dongle Comm Error Step 7 Otherwise AutoCONFIG finds AutoXP MVT by showing the MAC address Wait until Scanning Bar reaches the end Bluetooth D...

Page 33: ...AutoXP Users Guide 3 7 Thermo Fisher Scientific HMI AutoXP MVT screening Figure 3 4 MVT found Step 9 Type in file name Then click Refresh button as shown below Figure 3 5 BLE File Name Refresh button ...

Page 34: ...MAC address Figure 3 6 MVT device found Step 10 Double click the saved file name and make sure BLE MAC address is shown below Figure 3 7 BLE MAC address Step 11 Click Connect This may take as much as 10 Seconds Please observe Message Panel located at the bottom of the AutoCONFIG Screen ...

Page 35: ...HMI Unit connecting by Bluetooth Figure 3 8 Connect screen Step 12 The successful connection screen will display AutoXP Firmware ID as shown in Figure 3 9 Figure 3 9 Bluetooth connection successful The unit is now successfully connected to Bluetooth ...

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Page 37: ...ters via a host system such as AMS or locally using an Emerson 475 Hand Held Terminal HHT or similar HART Protocol Overview The Highway Addressable Remote Transducer HART protocol is an industrial protocol that is superimposed on the 4 20 mA analog output of the AutoXP It is an open standard and full details about HART can be obtained from the HART Communication Foundation at www fieldcommgroup or...

Page 38: ... the item Automitter Mapping in AutoCONFIG must be set to Disabled see Figure 4 2 Figure 4 2 HART AutoMITTER Mapping Disabled Note After changing the state of Enabled Disabled the user must thenperform an I O rescan or power cycle the AutoXP for the change to take effect A typical HART connection for the 4 20mA current loop is shown below see Figure 4 3 Terminal board pins 1 positive and 2 negativ...

Page 39: ...er of seconds entered For example if five seconds is entered the output will ramp up to the final step change value such that after 5 seconds the output represents 66 of the final value If no damping is required PV Damping can be set to zeros 0s the default setting The current loop for the AutoXP has an operating range of 3 8 20 8mA This allows for an over and under range of the Primary Variable o...

Page 40: ...Emerson 475 Hand Held Terminal and this section defines the menu structure based upon the LCD display of the HHT Online Menu When first connecting to the AutoXP using a 475 HHT the initial screen displayed will be the Online Menu Figure 4 4 Initial Online Menu Device setupMenu 475 keysequence 1 The Device Setup Menu is accessed via the Online Menu Figure 4 5 Device Setup Menu This menu allows acce...

Page 41: ...ariable QV supported by AutoXP MVT Figure 4 6 Process Variables Menu Cfg Process Vars Menu 475 key sequence 1 1 7 The Cfg Process Vars Menu is used to configure allocate each of the process variables to items within the AutoXP MVT Figure 4 7 Cfg Process Vars Menu Each process variable PV SV TV or QV can be allocated to one of the following items Differential Pressure Static Pressure RTD Temperatur...

Page 42: ... Menu Status Info Menu 475 key sequence 1 2 1 Figure 4 9 Status Info Menu Status Info Menu allows the user to monitor the alarm status of the following items System Status 475 key sequence 1 2 1 1 DP IO Failure OFF ON PRESS IO Failure OFF ON RTD IO Failure OFF ON Low Battery Volts OFF ON DP Status 475 key sequence 1 2 1 2 DP LO ALARM OFF ON DP LOLO Alarm OFF ON DP HI Alarm OFF ON DP HIHI Alarm OFF...

Page 43: ... Alarm OFF ON PRESS HI Alarm OFF ON PRESS HIHI Alarm OFF ON PRESS Out Of Range OFF ON PRESS ManOvrd OFF ON PRESS In Calibration OFF ON RTD Temp Status 475 key sequence 1 2 1 4 RTD LO ALARM OFF ON RTD LOLO Alarm OFF ON RTD HI Alarm OFF ON RTD HIHI Alarm OFF ON RTD Out Of Range OFF ON RTD ManOvrd OFF ON RTD In Calibration OFF ON ...

Page 44: ... loop can be verified when connecting to a host device 1 After selection of the required input for calibration a warning is provided to remove the AutoXP MVT output from any automatic control Figure 4 10 Warning to remove MVT output from automatic control 2 Select required output to force onto the 4 20mA loop If 4mA or 20mA selected go to step 4 below If Other selected go to step 3 below If End se...

Page 45: ...ue to output Figure 4 12 Enter required value 4 Required output is forced onto the 4 20mA current loop Figure 4 13 Required output fixed 5 Press OK to return to step 2 or Press Abort to exit the Loop Test 6 Current Loop Test is complete Figure 4 14 Current Loop Test complete ...

Page 46: ...r to connect a reference meter to measure the current on the 4 20mA current loop Points are calibrated at 4mA and 20mA as follows 1 After selection of D A Trim a warning is provided to remove the AutoXP MVT output from any automatic control Figure 4 15 Warning Loop should be removed from automatic control 2 The user is requested to connect a reference meter for Loop calibration Figure 4 16 Connect...

Page 47: ...rent Loop Figure 4 17 Setting fld dev output to 4mA 4 User enters actual measured value Figure 4 18 Enter meter value 5 AutoXP will modify the output to provide 4mA If the output goes to 4mA proceed to step 6 below If the output is not 4mA go back to step 4 Figure 4 19 Fld dev output ...

Page 48: ...4 12 AutoXP Users Guide Thermo Fisher Scientific HART 6 20mA is forced onto the current loop Figure 4 20 Setting fld dev output to 20mA 7 User enters actual measured value Figure 4 21 Enter meter value ...

Page 49: ...utput to provide 20mA If the output goes to 20mA proceed to step 9 below If the output is not 20mA go back to step 7 Figure 4 22 Fld dev output 20 000mA 9 D A Trim is complete The 4 20mA output will be returned to its original value Figure 4 23 Returning fld dev to original output ...

Page 50: ...step the user through the calibration procedure Common DD Calibration Method With all 3 inputs the calibration method procedure is identical In this section we look at the calibration procedure for the RTD temperature input Both Differential Pressure and Pressure inputs will follow the same sequence 1 After selection of the required input for calibration a warning is provided to remove the AutoXP ...

Page 51: ...put to RTD Input Figure 4 26 Supply Minimum Input to RTD Input 4 DD will display live updates of actual input value 5 Press ENTER OK when value is stable Figure 4 27 Actual input value display 6 Enter actual value supplied to the input Figure 4 28 Enter New EU Supplied Value ...

Page 52: ...uired go to step 13 below For a 3 point calibration supply a mid range value to the input Figure 4 29 Supply MID degF to RTD Input 9 DD will display live updates of actual input value 10 Press ENTER OK when value is stable Figure 4 30 EU Value 11 Enter actual Mid value supplied to the input Figure 4 31 Enter actual MID value supplied to the input ...

Page 53: ...to the input Figure 4 32 Supply full scale Max value to input 13 DD will display live updates of actual input value 14 Press ENTER OK when value is stable Figure 4 33 Live updates of actual input value 15 Enter actual Max value supplied to the input Figure 4 34 Enter New EU Supplied Value ...

Page 54: ...ide Thermo Fisher Scientific HART 16 DD will update calibration within the AutoXP Figure 4 35 Updating Calibration 17 Calibration is complete and user can return to the DD Diag Service Menu Figure 4 36 Calibration Complete ...

Page 55: ...PV Range Values to be configured Device Information Menu 475 Key Sequence 1 3 6 Figure 4 38 Device Information Device Information Menu allows a user to Configure View the following HART variables Distributor Model Loop Current Mode Poll Address Device ID Config Change Count Tag Long Tag Date Write Protect Mode Descriptor Message Final Assembly Number Revision Info Thermo Fisher Scientific 4 19 Aut...

Page 56: ...PV Upper Range Value These values are effectively the 4 20mA Zero and Full Scale values Detailed Setup Menu 475 key sequence 1 4 Figure 4 40 Detailed Setup Menu The Detailed Setup Menu is used to configure view the AutoXP specific variables The Menu has the following 5 sub menus that are used to configure view System and Input Configuration 1 System Info 2 System Config 3 Diff Press 4 Pressure 5 R...

Page 57: ...provides general information about the AutoXP MVT as follows Start Date Start Time RTU Version HART Version DD Thermo ID Analog Inputs Smart Inputs Honeywell DE Inputs Accumulator Inputs Discrete Inputs Analog Outputs Discrete Outputs Note Each item above is read only System Config Menu 475 Key Sequence 1 4 2 Figure 4 42 System Config Menu ...

Page 58: ...enu 475 Key Sequence 1 4 2 1 Figure 4 43 RTC Config Menu RTC Config Menu is used to display configure the RTC Time and Date within the AutoXP MVT RTC Date RTC Time Date format is always displayed in mm dd yyyy format Display Config Menu 475 Key Sequence 1 4 2 2 Figure 4 44 Display Config Menu Display Config Menu is used to configure the following items Display Scroll Time Display Contrast Display ...

Page 59: ...uence 1 4 2 3 Figure 4 45 Units Menu Units Menu is used to display configure the units for the 3 input variables DP Units Pressure Units RTD Temp Units Command Menu 475 Key Sequence 1 4 2 4 Command Menu is used to access the Reset Method for the AutoXP Figure 4 46 Command Menu ...

Page 60: ...s will be reset to default values Figure 4 47 Selecting Cold Start 2 Selecting No will return the user to the System Config Menu 3 If Yes is selected ALL Configurations will be reset with the following display asking the user to wait Figure 4 48 Performing COLD Start 4 After about 30 seconds the display will return to the System Config Menu ...

Page 61: ... will be reset to the default values Figure 4 49 Selecting Warm Start 2 Selecting No will return the user to the System Config Menu 3 If Yes is selected ALL Configurations will be reset with the following display asking the user to wait Figure 50 Performing Warm Start 4 After about 30 seconds the display will return to the System Config Menu ...

Page 62: ...ion will be reset to default values Figure 4 51 Reset HART Config 2 Selecting No will return the user to the System Config Menu 3 If Yes is selected ALL HART Configurations will be reset with the following display asking the user to wait Figure 4 52 Performing HART Reset 4 After about 15 seconds the display will return to the System Config Menu ...

Page 63: ...3 1 Pressure Live 475 Key Sequence 1 4 4 1 RTD Live Data 475 Key Sequence 1 4 5 1 Figure 4 53 Detailed Setup Menu The Live Data Menu allows a user to view Current EU and Raw values for the selected Input Manual Config 475 Key Sequence 1 4 5 2 Figure 4 54 Manual Config The Manual Config Menu is used to set the mode of the input LIVE MANUAL When set to LIVE the current value is the EU Value from the...

Page 64: ...rm is set when the Input goes above the HI Limit value HIHI Limit Alarm when the Input goes below the HIHI Limit value LO Value Alarm is generated when the input goes below this set threshold HI Value Alarm is generated when the input goes below this set threshold Alarm Enable 475 Key Sequence 1 4 5 3 1 Alarm Enabled is selected to turn on off the associated alarm In the following screen only LO A...

Page 65: ... shows the three point calibration table for the input Item 7 of the menu shows the Calibration Index Count which is incremented after each calibration Monitoring this count is used to determine if a new calibration has been performed Previous Calibration Constants Menu 475 Key Sequence 1 4 5 6 Figure 4 58 Previous Calibration Constants Menu The previous Current Calibration Menu shows the three po...

Page 66: ...equence 1 5 Figure 4 59 Review Menu The Review Menu can be used to read the setup of the AutoXP as a list of variables Items within each sub menu are listed contiguously and are READ ONLY for review purposes only Device Info 475 Key Sequence 1 5 1 Figure 4 60 Device Info Menu ...

Page 67: ...Thermo Fisher Scientific 4 31 AutoXP Users Guide HART System 475 Key Sequence 1 5 2 Figure 4 61 System Menu Diff Press 475 Key Sequence 1 5 3 Figure 4 62 Diff Press Menu ...

Page 68: ...4 32 AutoXP Users Guide Thermo Fisher Scientific HART Pressure 475 Key Sequence 1 5 4 Figure 4 63 Pressure Menu RTD Temperature 475 Key Sequence 1 5 5 Figure 4 64 RTD Temperature Menu ...

Page 69: ...nfig 2 Display Config 3 Units Diff Press Pressure RTD Temp 1 Live Data 2 Manual Config 3 Alarm Limits 4 Calibrate 5 Curr Calibration 6 Prev Calibration Display Config Units Live Data 1 Current Value 2 EU Value 3 Raw Value Manual Config 1 EU Value 2 Raw Value Alarm Limits 1 LOLO Limit 2 LO Limit 1 HI Limit 2 HIHI Limit Curr Calibration 1 EU ZO Val 2 Raw ZO Val 3 EU Mid Val 4 Raw Mid Val 5 EU FS Val...

Page 70: ...cientific HART AMS Type Masters The AutoXP Device Description can be imported into PC HART masters such as Fisher Rosemount s AMS Asset Management Tool This section describes the PC Type interface available when connected to a PC HART master ...

Page 71: ...onfigure Setup Screens Basic Setup After selecting Configure Setup from the menu tree the Basic Setup screen will be displayed Device Information Tab This screen allows access to the basic HART Configuration for the AutoXP Figure 4 67 Device Information Tab ...

Page 72: ...ocess Variables Tab This screen allows the 4 HART process variables to be allocated to the required variables within the AutoXP Default Configuration will be PV is DP SV is Pressure TV is RTD Temperature QV is Battery Volts Figure 4 67 Config Process Variables Tab ...

Page 73: ...Thermo Fisher Scientific 4 37 AutoXP Users Guide HART Current Output Tab This screen is used to configure test and calibrate the 4 20mA output Figure 4 68 Current Output Tab ...

Page 74: ...can supply any required mA value from between 4 and 20mA so that the current loop can be verified when connecting to a host device The user is advised to remove loop from any automatic control Figure 4 69 Loop test User selects required loop output Figure 4 70 Select required loop output 4 38 AutoXP Users Guide Thermo Fisher Scientific ...

Page 75: ... Scientific 4 39 AutoXP Users Guide HART If Other was selected the required Output current must be entered Figure 4 71 Enter other output value Output is forced to requested value Figure 4 72 Requested value output ...

Page 76: ...de Thermo Fisher Scientific HART On exit from method the output is returned to its original state Figure 4 73 Output returned to original state Method is complete Press Finish to close the dialog Figure 4 74 Method complete ...

Page 77: ...rent on the 4 20mA current loop Points are calibrated at 4mA and 20mA as follows 1 After selection of D A Trim a warning is provided to remove the AutoXP MVT output from any automatic control Figure 4 75 Remove Loop from automatic control 2 User is requested to connect a reference meter for loop calibration Figure 4 76 Connect reference meter Thermo Fisher Scientific 4 41 AutoXP Users Guide ...

Page 78: ...4 42 AutoXP Users Guide Thermo Fisher Scientific HART 3 4mA is forced onto current loop Figure 4 77 Setting fld dev output to 4mA 4 User enters actual measured value Figure 4 78 Enter meter value ...

Page 79: ...will modify the output to provide 4mA Figure 4 79 Fld dev output equal to reference meter If the output goes to 4mA proceed to step 6 below If the output is not 4mA go back to step 4 6 20mA is forced onto the current loop Figure 4 80 Setting fld dev output to 20mA ...

Page 80: ...User enters actual measured value Figure 4 81 Enter meter value 8 AutoXP will modify the output to provide 20mA Figure 4 82 Fld dev output equal to reference meter If the output goes to 20mA proceed to step 9 below If the output is not 20mA go back to step 7 ...

Page 81: ...Users Guide HART 9 D A Trim is complete and the 4 20mA output will return to its original value Figure 4 83 Return fld dev to original output The loop can now be returned to automatic control Figure 4 84 Loop returned to automatic control ...

Page 82: ...4 46 AutoXP Users Guide Thermo Fisher Scientific HART Method is complete Press Finish to close Dialog Figure 4 85 Method Complete ...

Page 83: ...led Setup Menu is used to configure view the AutoXP specific variables The Menu has the following six sub menus that are used to configure view System and Input Configuration System Info System Config Diff Press Pressure RTD Temperature System Info Tab Figure 4 86 Detailed Setup Menu ...

Page 84: ...tem Config Tab System Config Menu allows a user to configure the RTC Display and Input Units Selection for the AutoXP MVT A button is also provided to allow various reset commands to be issued to the device as follows Command Method Figure 4 87 Command Method ...

Page 85: ...RT Diff PressTab This screen allows configuration calibration and monitoring of the Differential Pressure Input for the AutoXP MVT Pressing Calibrate DP Input will start the input calibration method Figure 4 88 Diff Press Tab Figure 4 89 Detailed Setup ...

Page 86: ...isher Scientific HART Pressure Tab This screen allows configuration calibration and monitoring of the Pressure Input for the AutoXP MVT Pressing Calibrate Pressure Input will start the input calibration method Figure 4 90 Pressure Tab ...

Page 87: ...rs Guide HART RTD Temperature Tab This screen allows configuration calibration and monitoring of the RTD Temperature Input for the AutoXP MVT Pressing Calibrate RTD Input will start the input calibration method Figure 4 91 RTD Temperature Tab ...

Page 88: ...essure inputs will follow the same sequence 1 After selection of the required input for calibration a warning is provided to remove the AutoXP MVT output from any automatic control Figure 4 92 Calibrate RTD Input 2 Select the required number of calibration points Here we are selecting a Three Point Calibration Figure 4 93 Three Point Calibration 4 52 AutoXP Users Guide Thermo Fisher Scientific ...

Page 89: ... AutoXP Users Guide HART 3 Apply Minimum Input to RTD Input Figure 4 94 Supply MIN degF to RTD Input 6 DD will display live updates of actual input value 5 Press Next when value is stable Figure 4 95 Press Next when value is stable ...

Page 90: ...lied to the input Figure 4 96 Enter New EU Supplied Value 7 If a one point calibration is required go to step 17 8 If a two point calibration is required go back to step 13 For a three point calibration supply a mid range value to the input Figure 4 97 Supply MID degF to RTD Input ...

Page 91: ...utoXP Users Guide HART 9 DD will display live updates of actual input value 10 Press ENTER OK when value is stable Figure 4 98 Actual Input Value 11 Enter actual Mid value supplied to the input Figure 4 99 Enter New EU Supplied Value ...

Page 92: ... Scientific HART 12 Supply a full scale Max value to the input Figure 4 100 Supply MAX degF to RTD Input 13 DD will display live updates of actual input value 14 Press Next when value is stable Figure 4 101 Press Next when value is stable ...

Page 93: ...her Scientific 4 57 AutoXP Users Guide HART 15 Enter actual Max value applied to the input Figure 4 102 Enter New EU Supplied Value 16 DD will update calibration within the AutoXP Figure 4 103 Update Calibration ...

Page 94: ...Thermo Fisher Scientific HART 17 Calibration is complete and user can return to the DD Diag Service Menu Figure 4 104 Calibration Complete 18 Method is complete Press Finish to close the Dialog box Figure 4 105 Method Complete ...

Page 95: ... Fisher Scientific 4 59 AutoXP Users Guide HART Device Diagnostics Screen The Device Diagnostic Screen will indicate any device faults present on the AutoXP as shown below Figure 106 Device Diagnostic Screen ...

Page 96: ...4 60 AutoXP Users Guide Thermo Fisher Scientific HART Process Variables The Process Variables Screen below shows the live HART values and current output information Figure 4 107 Process Variables Screen ...

Page 97: ...XP Long Tag Thermo Fisher Scientific PV Unit inH2O PV Transfer Function Linear PV Damping 0s Poll ID 0 Loop Current Mode Enabled Descriptor AUTOXP MVT Message HART INTERFACE Final Assembly Number 0 PV LRV 0 inH2O PV URV 100 inH2O PV is DP SV is Pressure TV is Temperature QV is Battery Volts Display Scroll Time 3s Display Contrast 10 Display Date Format MM DD YY DP Units inH2O Pressure Units PSI RT...

Page 98: ...de Thermo Fisher Scientific HART Table 4 1 Basic HART Configuration continued Item Default Units DP Mode Live DP Alarm Enable 0x00 Pressure Mode Live Pressure Alarm Enable 0x00 RTD Temp Mode Live RTD Temp Alarm Enable 0x00 ...

Page 99: ...Gas and Liquid on differential pressure meter and linear meter types For differential pressure meters the instrument supports orifice V Cone annubar and slotted DP installations For linear meters the instrument supports turbine and ultrasonic installations Coriolis Meter The following equations tables are used in combinations specified by the AGA as well as API Liquid Tables Super compressibility ...

Page 100: ... B 53 54 A B 6 24 54 C CH 11 1 2004 Note natural gas liquids NGL and liquefied petroleum gases LPG OLD 23 24 OLD 53 54 Table E is new standard to replace OLD 23 24 Correction for effect of pressure on liquid Ch 11 2 1 Ch 11 2 2 Ch 11 2 1M Ch 11 2 2M compressibility factors for hydrocarbons equilibrium pressure Propylene density API Ch 11 3 3 2 Ethylene density API 2565 Ch 11 3 2 1 Ethylene NBS 104...

Page 101: ... second The calculated value is compared to the measured value as retrieved from the ultrasonic device via a communications port If the calculated value deviates from the measured value by a user configurable amount an alarm is generated Fwv The water vapor factor is a direct multiplier into the flow equation that compensates for any water vapor in the system The number is a value close to the one...

Page 102: ...erpolation of the K Factor between table points may be enabled and disabled on an individual meter run basis Users may configure the AutoXP flow computer to support one of the four averaging techniques as outlined in the API Ch 21 1 1 Flow dependent time weighted linear averaging 2 Flow dependent time weighted formulaic averaging 3 Flow weighted linear averaging 4 Flow weighted formulaic averaging...

Page 103: ...1 Structure of historical data log for DP and AGA 7 flow calculations Field Type I Description 1 Byte I History Log Item 1 Index 2 Byte I History Log Item 2 Index 3 Byte I History Log Item 3 Index 36 Byte I History Log Item 36 Index History log index definitions for DP flow calculations are listed in the following table Items with non zero indices will be included in the log in the order specified...

Page 104: ...shot 21 Average Square Root Extension 22 Average C Prime 23 Average Fwv Water Content 24 Average Fwv Correction Factor 25 Average Full Well Stream Correction Factor 26 Average Fpwl Factor 27 Average BTU 28 Average Gravity 29 Average Methane Content 30 Average Nitrogen Content 31 Average Carbon Dioxide Content 32 Average Ethane Content 33 Average Propane Content 34 Average Water Content 35 Average ...

Page 105: ...following table Items with non zero indices will be included in the log in the order specified Table 5 3 AGA 7 flow calculation history log index definitions History Log Index Definition 0 Undefined 1 Pipe Diameter Snapshot 2 Average Meter Factor 3 Atmospheric Pressure Snapshot 4 Pressure Base Snapshot 5 Temperature Base Snapshot 6 Accumulated Pulses 7 Average Static Pressure 8 Average Gas Tempera...

Page 106: ...ream Correction Factor 26 Average Fpwl Factor 27 Average BTU 28 Average Gravity 29 Average Methane Content 30 Average Nitrogen Content 31 Average Carbon Dioxide Content 32 Average Ethane Content 33 Average Propane Content 34 Average Water Content 35 Average Hydrogen Sulfide Content 36 Average Hydrogen Content 37 Average Carbon Monoxide Content 38 Average Oxygen Content 39 Average I Butane Content ...

Page 107: ...7 Average Sensor Rotor Factor 58 Calculation ID 59 255 Undefined Table 5 4 Liquid Content History Log Index Definition 1 Meter Number 2 Product Number 3 Hourly Opening Volume Totalizer IV 4 IV Gross Total 5 Hourly Opening Mass Totalizer 6 Cumm Mass Total PRD 7 Contact Hour Opening Volume Totalizer IV 8 IV Daily Gross Total 9 Drive Gain 10 FWA Density API 11 FWA Density API 60F 12 FWA Meter Factor ...

Page 108: ... Date 4 Batch Start Time 5 Batch End Date 6 Batch End Time 7 FWA Density API 8 FWA Temperature 9 FWA Density API 60F 10 Ticket BS W Factor 11 FWA Temperature 12 FWA Pressure 13 FWA CTL VCF 14 FWA CPL 15 FWA CTPL 16 Meter Factor 17 IV Open FP 18 IV Close FP 19 IV Total PRD 20 Gross Total PRD 21 S W Volume PRD 22 Net Total PRD 23 Cumm Gross Total FP 24 Cumm Net Total FP 25 Avg GSV Flowrate 26 Avg NS...

Page 109: ...Functional Description 27 Delivery Time 28 Preset Volume bbls 29 Driver ID 30 Alternate Ticket Thermo Fisher Scientific AutoXP Users Guide 5 11 ...

Page 110: ...unctions only PID for example Measurement Can access tables pertaining to measurement functions only DP flow calculation forexample A valid user ID and password must be entered for all access levels If an invalid entry is made the instrument returns to scrolling through the display list Refer to the AutoCONFIG software help for instructions on how to set user IDs passwords and security access leve...

Page 111: ...lityData Tank gauge communications blocks Read Tank Gauge Data When in Slave mode the communications block references contain pointers to a list of Modbus slave communications blocks and optionally an alarm callout block Table 5 6 AutoCONFIG Table 96 Communications port definition table Field Description 1 Communications Port Descriptor Text Text Table Index 16 character ASCII string 2 Communicati...

Page 112: ...CII 1 Modbus RTU 14 Slave Mode Communications Options Bit Encoded 15 Slave Mode Callout Block Index 16 Slave Mode Password 1 Modbus Register Number 17 Slave Mode Password 1 Value 18 Slave Mode Password 1 Security Access Mask Bit 0 Operator Access Bit 1 Supervisor Access Bit 2 Maintenance Access Bit 3 Engineer Access Bits 4 7 Undefined 19 Slave Mode Password 2 Modbus Register Number 20 Slave Mode P...

Page 113: ...6 Table 5 7 AutoCONFIG Table 97 Modbus slave communication block table Field Description 1 Modbus Slave Starting Register Number 2 Number of Registers in this block 3 Write Enable 0 Write Disabled 1 Write Enabled Does not apply for Historical Data Block Reference or Alarm Audit Log Data Block Reference 4 Register Format 0 Discrete 1 32 Bit Floating Point 32 Bit Register 2 32 Bit Floating Point 2 1...

Page 114: ...Illegal Function 2 Illegal Data Address 3 Illegal Data Value 4 No Response 5 Transmit Failure 5 Modbus Master Communications Options Bit Encoded 0 32 Bit Float 1 16 Bit Float 1 2 16 Bit Float 2 3 AutoMITTER 6 Modbus Master Communications Protocol Format 0 Modbus ASCII 1 Modbus RTU 7 Modbus Master Starting Register Number 8 Number of Registers in this block 9 Modbus Register Item 1 Starting Registe...

Page 115: ...tions Follow the procedure below to replace the main board Warning Ensure power is off and the area is non hazardous before performing this procedure 1 Replacing the main board a Remove the HMI board by pulling two snap in connector on top and other two at the bottom b Pull the bracket that holds Main board gently from the snap in connector on top and the other two connectors at the bottom c Remov...

Page 116: ...6 2 AutoXP Users Guide Thermo Fisher Scientific Maintenance 2 Replace new XP Motherboard by reversing the steps from 1 Replacing the Main Board above ...

Page 117: ...screws mounted on top of the AutoXP motherboard 6 Place new I O board and reverse the steps 5 to 1 The Lithium coin backup battery is located at BH1 on the back of the AutoXP main board It is a field replaceable item Warning The Lithium battery may explode if mistreated Do not attempt to recharge disassemble or burn it Warning Ensure power is off and the area is non hazardous before performing thi...

Page 118: ...computer is toset SW 1 to Switch 4 on the main board The flow computer will display AutoXP B 5 on the LCD indicating that the bootloader has control c Try to connect to the flow computer The software will attempt to establish communication again and fail because the flow computer is already in the bootloader These communication timeouts are normal d Once the flow computer fails communications and ...

Page 119: ...ermo Fisher directly at any of the locations below Process Instruments 12320 Cardinal Meadow Dr Suite 150 Sugar Land TX 77478 USA Ion Path Road Three Winsford Cheshire CW73GA UK Unit 702 715 7th Floor Tower West Yonghe Beijing China 100007 Ph 1 800 437 7979 Fax 713 272 2273 Ph 44 0 1606 548700 Fax 44 0 1606 548711 Ph 86 10 8419 3588 Fax 86 10 8419 3580 C327 TTC Industrial Area MIDC Pawane New Mumb...

Page 120: ...r workmanship and which are reported to Thermo Fisher within the warranty period as provided above This right to replacement shall be Buyer s exclusive remedy against Thermo Fisher Thermo Fisher shall not be liable for labor charges or other losses or damages of any kind or description including but not limited to incidental special or consequential damages caused by defective products This warran...

Page 121: ... Part Number Description 3 0465 062 ASSY RTD Calibrator 3 POINT Table A 2 Communication Part Number Description 3 0500 546 Bluetooth Dongle 3 0446 090 PC Lemo Cable 15 feet 3 0446 090 B PC Lemo Cable 25 feet Table A 3 Cable Assembly Part Number Description 3 0500 091 Cable AutoWAVE Programming 3 0482 013 Antenna Cable 35 feet ...

Page 122: ...rminal PCBA Spare Kit 3 0500 315 SP AutoXP Enclosure Internal Mounting Kit 5 3023 052 SP AutoXP 1500PSI CS HW Spare Kit 5 3023 053 SP AutoXP 1500PSI SS HW Spare Kit 5 3023 054 SP AutoXP 4500PSI CS HW Spare Kit 5 3023 055 SP AutoXP 4500PSI SS HW Spare Kit 5 3023 056 SP AutoXP NACE HW Spare Kit 5 1270 250 250 ohms high precision axial lead resistor Table A 5 Manuals Part Number Description 1 0511 00...

Page 123: ...sting of One 100 ohm Pt RTD input full scale 0 6 F overoperating temperature range One local serial communication port CHIT Low Energy Bluetooth Port Sharing with CHIT One local Honeywell smart transducerconnection One RS232 RS485 host serial communicationport One 10 100 Ethernet communication port with ESD protection One Analog Out Two Analog In Remote 485 Port for other MVT connection Two digita...

Page 124: ...iv 1 Groups B C D T5C Temp 40 C to 85 C Class 1 Div 2 Groups B C D T4C Temp 40 C to 85 Temperature range Temp 40 C to 85 C Power supply Standard 10 30 Vdc external power supply B 2 AutoXP Users Guide Thermo Fisher Scientific Specifications ...

Page 125: ...P User Guide C 1 Appendix C Main Board Switch Settings Switch Settings Factory Setting The factory setting default for switch S1 is off see Figure C 1 SW1 default settings are provided in Table C 1 Figure C 1 S1 switch on Main Board ...

Page 126: ...ons SW1 Description Function Default 1 Boot loader selection CPU runs the boot loader upon power up when the switch is on Off 2 Debugger selection CPU runs the debugger upon power up when the switch is on Function not available Off 3 Continuous power on System stays in wake up mode when the switch is on Off 4 System reset Momentarily switch on to reset the system Off ...

Page 127: ...Thermo Fisher Scientific AutoXP User Guide D 1 Appendix D Terminal Board Connectors Jumpers Figure D 1 Terminal Board ...

Page 128: ...t Negative Vdc 10 30 Positive Vdc 10 30 J3 Top Connector Description Comment 1 AO Analog Out 2 AO Analog Out 3 TX Local CHIT Port 4 RX Local CHIT Port 5 CEN Local CHIT Port 6 GND Local CHIT Port 7 RX RX Host Port 8 CTS RX Host Port 9 DCD Host Port 10 GND Host Port 11 TX TX Host Port 12 RTS TX Host Port J4 Connector Description Comment Ethernet RJ 485 ...

Page 129: ...0 GND Discrete Input 1 11 DI 2 Discrete Input 2 12 GND Discrete Input 2 J14 Top Connector Description Comment 1 AI 1 Analog In 1 2 AI 1 Analog In 1 3 AGND Analog In 1 4 AGND Analog In 1 5 PI 1 Pulse Input 1 6 GND Pulse Input 1 7 TXD Remote 485 TX Reserved for HART or MVT 8 TXD Remote 485 TX Reserved for HART or MVT 9 RXD Remote 485 RX Reserved for HART or MVT 10 RXD Remote 485 RX Reserved for HART...

Page 130: ...c Terminal Board Jumpers Jumper On Off Comment J14 RS485 RS232 J7 TX AC J10 TX DC J11 RX AC J13 RX DC J12 1 2 SW DUAL HALF J12 2 3 2 Wire Mode 4 Wire Mode J16 Force DCD J8 Seal J9 Slot Sensor Contact Closure Jumpers Table D 2 Terminal Board Jumpers ...

Page 131: ...Franklin MA 02038 Ph 800 437 7979 Fax 713 272 2273 orders process us thermofisher com India C 327 TTC Industrial Area MIDC Pawane New Mumbai 400 705 India Ph 91 22 4157 8800 india thermofisher com China Units 702 715 7th Floor Tower West Yonghe Beijing China 100007 Ph 86 10 84193588 info eid china thermofisher com Europe Ion Path Road Three Winsford Cheshire CW73GA UK Ph 44 1606 548700 Fax 44 1606...

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