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Thermo Scientific AutoPILOT PRO, User Manual

The Thermo Scientific AutoPILOT PRO is a cutting-edge laboratory instrument with an advanced user interface. With its intuitive design and user-friendly features, operating this device is a breeze. To enhance your experience, a comprehensive and detailed User Manual is available for free download at manualshive.com, ensuring you get the most out of your AutoPILOT PRO.

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4-2     AutoPILOT PRO Flow Computer User Guide 

Thermo Fisher Scientific 

Summary of Contents for AutoPILOT PRO

Page 1: ...Part of Thermo Fisher Scientific AutoPILOT PRO PRO XL Six Run Gas Flow Computer Remote Telemetry Unit User Guide P N 1 0500 005 Revision N ...

Page 2: ...f Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Inc Thermo Fisher makes every effort to ensure the accuracy and completeness of this manual However we cannot be responsible for errors omissions or any loss of data as the result of errors or omissions Thermo Fisher reserves the right to make changes to the manual or improvements to the product at any time without notice...

Page 3: ......

Page 4: ...evised per ECO 6718 C 02 2009 Revised per ECO 6802 D 10 2009 Revised per ECO 7133 E 03 2010 Revised per ECO 7309 F 11 2010 Revised per ECO 7569 G 08 2011 Revised per ECO 7805 H 02 2013 Revised per ECO 8097 J 04 2014 Revised per ECO 8389 K 11 2014 Revised per ECO 8484 L 10 2016 Revised per ECO 8934 M 04 2017 Revised per ECO 9158 N 07 2019 Revised per ECO 9808 ...

Page 5: ...Thermo Fisher Scientific ...

Page 6: ... been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the user manual may ...

Page 7: ...Thermo Fisher Scientific ...

Page 8: ... Connections 2 4 Lithium Backup Battery 2 4 Transducer Inputs 2 5 RTD Connection 2 6 Discrete Outputs 2 7 Discrete Inputs 2 8 Pulse Inputs 2 9 Local Serial Communication Port 2 11 Radio Power Supply Output 2 11 Solar Charger Power Input 2 12 System Power Supply Input 2 12 MEB Interface 2 12 SIB Interface 2 12 Host Communication Port 2 13 Ethernet Port 2 15 Honeywell Smart Transducer Connection 2 1...

Page 9: ...dress Jumpers 4 11 Connection to MEB Terminal Block 4 11 Discrete Inputs 4 11 4 DO MEB 4 12 Address Jumpers 4 12 Connection to MEB Terminal Block 4 12 Discrete Outputs 4 12 2 PI MEB 4 13 Address Jumpers 4 13 Connection to MEB Terminal Block 4 13 Pulse Inputs 4 14 Switch Configurations 4 15 2 D A MEB 4 15 Address Jumpers 4 16 Connection to MEB Terminal Block 4 16 Analog Outputs 4 16 Other I O Expan...

Page 10: ...tion 8 1 Installation 8 2 Front Panel Interface 9 1 Using the Keypad 9 1 Contrast Adjustment 9 2 Getting Started 9 2 Functional Description 10 1 Flow Computer Tasks 10 1 Meter Types 10 1 Equations 10 1 Averaging Techniques 10 3 Calibration As Found As Left 10 3 Historical Data 10 4 Security 10 8 Communication Functions 10 9 Maintenance 11 1 Replacing the Main Board 11 1 Replacing Option Boards 11 ...

Page 11: ...g Information A 1 Replacement Parts A 1 Transducer Options A 2 Kits A 3 Specifications B 1 Main Board Jumper Settings Connections C 1 Jumper Settings C 1 Factory Settings C 1 Other Settings C 3 Connectors C 4 Wiring Quick Start D 1 Index I 1 Appendix A Appendix B Appendix C Appendix D ...

Page 12: ...n to increase natural gas production The basic AutoPILOT PRO system consists of an enclosure an external power supply and the main board Three types of enclosures are offered with the AutoPILOT PRO flow computer The NEMA 4X enclosure is available in fiberglass aluminum or stainless steel The NEMA 4 enclosure AutoPILOT PRO XL is a carbon steel powder painted inside and out type NEMA 4 IP66 design T...

Page 13: ...inputs One 100 ohm Pt RTD input Two discrete outputs Two discrete inputs Two pulse inputs One local Honeywell smart transducer connection One local serial communication port One RS232 RS485 host serial communication port Connection for AutoMITTER safety interface board SIB for communication with multiple remote transducers controlled by a Thermo Scientific AutoMITTER PRO transmitter Connection for...

Page 14: ... Board Maximum installed per unit 2 DI DO MEB 6 4 DI MEB 6 4 DO MEB 6 2 PI MEB 4 2 D A Dual Analog Output MEB 4 AI Expansion Expansion option consists of 1 AI expansion board and up to 4 AI terminal boards Comm Expansion Option Expansion option consists of 1 comm expansion board and up to 4 comm terminal boards AutoMITTER SIB 1 If the host communication port on the main board is not being used int...

Page 15: ...or supersede required or common sense safety practices All safety warnings listed in any documentation applicable to equipment and parts used in or with the system described in this manual must be read and understood prior to working on or with any part of the system The following admonitions are used throughout this manual to alert users to potential hazards or important information Failure to he...

Page 16: ...losures are offered with the AutoPILOT PRO flow computer The NEMA 4X enclosure is available in fiberglass aluminum or stainless steel The IP65 enclosure is available in aluminum or stainless steel The NEMA 4 enclosure AutoPILOT PRO XL is a carbon steel powder painted inside and out type NEMA 4 IP66 design All enclosures come standard with display and keypad Figure 2 1 Dimensions NEMA 4X IP65 metal...

Page 17: ...rdware Description Basic System The Enclosure 2 2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure 2 2 Dimensions NEMA 4X fiberglass enclosure Figure 2 3 Dimensions NEMA 4 enclosure ...

Page 18: ...hree state solar charger algorithm the bulk charge the controlled overcharge and the float charge state When the battery capacity is 90 or less the charger enters the bulk charge state providing the maximum and constant charge current to the battery Once the battery is close to being fully charged the SCC enters the controlled over charging state In this state the SCC over charges the battery to e...

Page 19: ... provided in Appendix D The jumper settings and connector descriptions for the main board discussed in this section are provided in Appendix C A Lithium backup battery is installed on the main board BT1 to maintain configuration memory and the real time clock when power is removed from the unit The in circuit connection of the Lithium battery is set by installing a jumper at J39 pins 11 12 on the ...

Page 20: ... Power 3626 psi maximum Rosemount differential pressure transmitter Model 2024 2000 psi maximum Rosemount differential pressure transmitter Model 3051C Low Power 3626 psi maximum Thermo Scientific RTD temperature transmitter Model 465A The transmitters may be connected to the flow computer using standard cabling and optional flexible conduit All transmitters are wired to TB1 through TB3 on the mai...

Page 21: ...not recommended for operation from small power sources including the internal 28 AH battery Note Transmitter options are not available for the local mount AutoPILOT PRO XL TB4 on the main board is the local RTD connection When connected to TB4 the following optional RTD probe assemblies have been evaluated as non incendive connections if standard cabling and flexible conduit are used maximum cable...

Page 22: ...hannel can provide 150 mA maximum Power for each discrete output may be customer supplied and is independent of the flow computer s input power Each signal provided by the board is an open drain FET output contact closure detected as a level signal Some optional functions the 12 V radio power supply output VRadio1 at TB12 for example may require the internal use of one or more of the discrete outp...

Page 23: ...ical discrete output wiring diagram Two local discrete inputs are provided on the main board at TB6 for customer input devices that are DC resistive by nature reed relays uncommitted transistor outputs etc The discrete inputs on the main board are identified in the following table Table 2 4 Discrete inputs on the main board Input SIG GND DI1 TB6 1 TB6 2 DI2 TB6 3 TB6 4 Discrete Inputs ...

Page 24: ...nputs from customer input devices reed switches slot sensors magnetic pickup uncommitted transistor outputs etc The pulse input device must be resistive or inductive in nature only with a maximum output of 15 V if one of the 5 Vdc pull up modes is not selected The pulse inputs on the main board are at TB7 and are identified in the following table Table 2 5 Pulse inputs on the main board Input SIG ...

Page 25: ... operation The function of each switch position in the ON position is listed in the following table Table 2 6 Switch functions when in the ON position Switch Position Function 1 Conditioning amplifier input 2 Conditioning amplifier input bypass 3 5 Vdc pull up 2 5 mA maximum 4 5 Vdc pull up 0 1 mA maximum 5 Conditioning amplifier output 6 Conditioning amplifier output bypass 7 Debounce 400 Hz maxi...

Page 26: ...ble assemblies for this connection They are listed below Table 2 8 Cable assemblies for CHIT connector Assembly P N Description 3 0446 090 DB9S connecter with 15 ft cable for use with the six position connecter 3 0446 090B DB9S connecter with 25 ft cable for use with the six position connecter The TB13 output is designed to provide DC power for a Bluetooth wireless module and will be available in ...

Page 27: ... TB11 on the main board is the system power supply input It is wired to TB1 on the door panel of the flow computer enclosure Figure 2 10 System power supply input wiring TB15 on the main board provides the connection for optional MEBs Refer to Chapter 4 for more information TB14 on the main board provides the connection for an AutoMITTER safety interface board SIB The SIB provides connections for ...

Page 28: ...omputer User Guide 2 13 The main board provides one RS232 RS485 host communication port TB16 which may be wired internally to one of the communication options The figure below shows typical host communication port wiring Figure 2 11 Typical host communication port wiring Host Communication Port ...

Page 29: ...nd TB16 8 Warning Customer equipment and devices must be suitable for the location where they are to be installed Note For RS232 mode do not install jumper J40 Note For RS232 mode without DCD signal install jumper J41 If required the flow computer can provide three wetting voltage sources for the communication port Auxiliary 12 TB16 6 12 Vdc nominal 5 mA maximum load Auxiliary VBO TB16 7 12 V volt...

Page 30: ...cer s 10 pin connector connects to J25 on the back of the main board Note J25 is for use with the MVX 3000 series transducers There are two additional transducer models now available for the AutoPilot Pro These are the MVX 700 and MVX 800 series transducers For these transducers connect to J26 on the back of the main board Refer to Mounting the Enclosure onto the Transducer in Chapter 3 for direct...

Page 31: ...Hardware Description Basic System The Main Board 2 16 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific This page intentionally blank ...

Page 32: ... unless otherwise specifically identified using the Class I Div 2 Wiring Methods specified in Article 501 4 b of the National Electric Code NFPA 70 For Canadian installations wire all circuits connected to the flow computer unless otherwise specifically identified using the Class I Div 2 Wiring Methods specified in Section 18 152 of the Canadian Electrical Code For European installations wire all ...

Page 33: ...be carried out in accordance with local site requirements and regulations Caution To prevent the heavier liquid components from entering into the process heads of the flow transducer mount the transducer above the process lines and have the impulse lines from the process slope up to the transducer or go directly up from the process lines to the transducer Tip The instructions for mounting metal an...

Page 34: ... 3 fiberglass enclosure shown 4 Install the transducer mounting bracket onto the transducer and install the transducer grommet over the bracket Figure 3 2 Direct mounting step 4 5 Orient the transducer so that the H tag is facing the same direction as the front of the flow computer enclosure Open the enclosure door and insert the transducer into the bottom of the enclosure ...

Page 35: ...n the enclosure Figure 3 3 Direct mounting steps 5 6 7 Connect the ground wire to the ground lug in the enclosure 8 Loosen the thumbscrews on the mounting bracket and lift the main board and mounting bracket up Route the transducer cable through the opening in the mounting bracket that provides access to J25 on the back of the main board If necessary remove the bracket over the opening route the c...

Page 36: ...ting the Enclosure onto the Transducer Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 3 5 Figure 3 4 Direct mounting step 8 9 Return the main board and mounting bracket to the down position and shut the enclosure door ...

Page 37: ...channels installed Warning Ensure that power is off and the area is non hazardous before performing this procedure Warning Installation must be carried out in accordance with local site requirements and regulations To mount the external battery assembly 1 Install the two pipe clamps onto the pole using the hardware provided 2 Align the mounting channels on the enclosure with the grooves on the pip...

Page 38: ... the mounting tab and the mounting channel 3 Facing the rear of the enclosure place a flat washer and lock washer over the cap screw and fasten with a nut 4 Repeat steps 2 3 for the other side of the mounting channel 5 Align the holes of the second mounting channel with the bottom set of mounting tabs and repeat steps 2 3 to secure it to the enclosure Tip If the enclosure is mounted onto a transdu...

Page 39: ...e making any connections Warning Use wires suitable for at least 90 C Warning Installation must be carried out in accordance with local site requirements and regulations 1 Remove the shipping plugs from the cable entry holes in both enclosures Open the doors of both enclosures 2 Connect the ground stud on the flow computer enclosure to earth ground before making any other connections The ground st...

Page 40: ...the external battery must be protected with a 5 A current limiting device 5 Connect the battery to TB1 on the enclosure door panel as shown in the table below Table 3 2 External battery to TB1 connections Color External Battery TB1 on Enclosure Door Black Negative TB1 positions 4 6 NEG Red Positive TB1 positions 1 3 POS 6 Connect the solar panel to the battery s terminal block as shown in the foll...

Page 41: ...em Wiring 3 10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure 3 7 Basic system wiring ground stud and power supply Figure 3 8 External battery with ASC regulator wiring Figure 3 9 External battery wiring ...

Page 42: ...hazardous locations only the Power Sonic PS 12280 battery may be installed Note The internal battery option cannot be used with the 212A modem option Note The internal battery option is not available for the AutoPILOT PRO XL 1 Open the flow computer enclosure Lift the main board and mounting bracket to expose the chassis bracket 2 Refer to the general assembly drawing for internal battery assembly...

Page 43: ...table Table 3 4 TB10 to solar panel connections Color TB10 on Main Board Solar Panel Black TB10 2 GND NEG Red TB10 1 VSOLAR POS 5 Connect the internal battery to TB1 on the enclosure door panel as shown below Table 3 5 Internal battery to TB1 connections Color Internal Battery TB1 on Enclosure Door Black negative leg TB1 positions 4 6 NEG Red positive leg TB1 positions 1 3 POS 6 Return the main bo...

Page 44: ...he use of tools or equipment that could produce an explosion hazard by causing a spark or imposing excessive mechanical stress The instrument must be installed in a manner to avoid exposure to thermal or mechanically induced stresses and in addition the instrument should not be exposed to chemically aggressive substances beyond the expected levels The instrument is not intended to be exposed to si...

Page 45: ...ction of the equipment may be impaired The AutoPILOT PRO flow computer is marked for use in hazardous areas in accordance with the ATEX Directive It is marked as follows Note NNNN is the notified body number of the notified body issuing the current quality assurance notification certificate e g 1712 Epsilon With AutoMITTER SIB option EPSILON 08 ATEX 2440X II 3 1 G Ex nL ia IIB T4 Installed in the ...

Page 46: ... 15 AutoMITTER PRO XL Figure 3 13 Flow computer certification tag for AutoPILOT PRO XL Without AutoMITTER SIB option EPSILON 08 ATEX 2440X II 3 G Ex nL IIB T4 Installed in the hazardous area EPSILON 08 ATEX 2440X is marked on the label as shown below Figure 3 14 Flow computer certification tag without AutoMITTER SIB option ...

Page 47: ... in the hazardous area T V 11 0076X is marked on the label as shown below Figure 3 15 Flow computer certification tag for hazardous area Brazil In the event of a fault condition the AutoPILOT PRO flow computer cannot be serviced by the customer No repair to faulty assemblies should be attempted Faulty assemblies must be replaced with identical replacements All repairs or part replacements must be ...

Page 48: ...d the area is non hazardous before making any connections Warning Use wires suitable for at least 90 C Warning Installation must be carried out in accordance with local site requirements and regulations Note It is assumed that the ground stud at the bottom of the flow computer enclosure has been connected to earth ground See step 2 in the wiring section of Chapter 3 On the main board TB15 is for M...

Page 49: ...äó íç íÜÉ OJaL jb_ ëáåÅÉ áí íóéáÅ ääó êÉèìáêÉë OQ sÇÅ íç éçïÉê íÜÉ QÓOM ã ÅìêêÉåí äççéK Procedure qÜÉ éêçÇìÅíÛë áåëí ää íáçå åÇ çéÉê íáçå ãìëí Åçãéäó ïáíÜ íÜÉ éêçÇìÅíÛë ë ÑÉíó ÅÉêíáÑáÅ íáçå ë ïÉää ë ãÉÉí äçÅ ä ÅçÇÉë åÇ êÉÖìä íáçåëK çåí Åí qÜÉêãç cáëÜÉê pÅáÉåíáÑáÅ ïáíÜ åó èìÉëíáçåëK båëìêÉ íÜ í éçïÉê áë çÑÑ åÇ íÜÉ êÉ áë åçåJÜ ò êÇçìë ÄÉÑçêÉ éÉêÑçêãáåÖ íÜáë éêçÅÉÇìêÉK NK q_N áë íÜÉ éçïÉê ÇáëíêáÄìíáç...

Page 50: ...nal blocks PK içÅ íÉ q_NP EHNOs éçïÉê ëìééäó íç o ÇáçOF SK _ó ÇÉÑ ìäíI q_NP ëÜçìäÇ ÄÉ íìêåÉÇ çå ïáíÜ íÜÉ ê Çáç ëÅÜÉÇìäáåÖ ÑìåÅíáçåK fÑ áí áë åçí íìêåÉÇ çåI çéÉå íÜÉ qÜÉêãç pÅáÉåíáÑáÅ ìíç lkcfd ÅçåÑáÖìê íáçå ëçÑíï êÉ åÇ ÅçååÉÅí íç íÜÉ Ñäçï ÅçãéìíÉêK TK råÇÉê íÜÉ çããìåáÅ íáçåë ÜÉ ÇáåÖI Öç íç SQJo Çáç pÅÜÉÇìäáåÖ o Çáç pÅÜÉÇìäáåÖ OK çåÑáÖìêÉ íÜÉ ÑìåÅíáçå åÇ ÉåëìêÉ íÜÉ o Çáç Åíáî íáçå mçáåí é ê ãÉíÉê á...

Page 51: ... 0500 008 v 1 Figure 4 2 Wiring from TB13 on motherboard to TB2 on enclosure door K Figure 4 3 Radio Scheduling 2 screen Figure 4 4 Discrete Output 4 screen 4 4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific ...

Page 52: ... long as the maximum number of boards listed in the table below is not exceeded Table 4 2 Order of Installation MEB Max of Boards per Unit 1 12 24 Vdc converter 1 2 2 DI DO 6 3 4 DI 6 4 4 DO 6 5 2 PI 4 6 2 D A 4 Go to Appendix A for MEB part numbers and kit information Location of MEBs in the Enclosure Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 4 5 ...

Page 53: ... enclosure They are stacked in a location using standoffs Each location has a limit to the number of MEBs that may be installed This is illustrated in Figure 4 2 Figure 4 6 Installation locations for MEBs 4 6 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific ...

Page 54: ...t install a star lock washer and 3 8 inch standoff onto each mounting stud See A in Figure 4 3 4 Install the MEB onto the standoffs 5 Install a star lock washer and 3 4 inch standoff to secure the MEB See B in Figure 4 3 6 If you are mounting the MEB onto an MEB that is already installed place the MEB over the standoffs and then secure it with a star lock washer and 1 4 inch standoff See C in Figu...

Page 55: ... in the unit A unique address that determines the software configuration must be set using jumpers J1 through J3 for each 2 DI DO MEB installed The address jumpers are configured as shown in the table below Table 4 3 Address jumper configuration for 2 DI DO MEB Board J3 J2 J1 1 Not installed Not installed Not installed 2 Not installed Not installed Installed 3 Not installed Installed Not installed...

Page 56: ...V TB2 3 VCC Yellow TB1 3 SDA TB2 4 SDA White TB1 4 SCL TB2 5 SCL The discrete inputs are identified in the following table Table 4 5 Discrete inputs on the 2 DI DO MEB Input SIG GND DI1 TB2 6 TB2 7 DI2 TB2 8 TB2 9 The figure below shows typical discrete input wiring for the MEB see 3 0500 066 for a detailed wiring diagram Figure 4 8 Typical discrete input wiring for 2 DI DO or 4 DI MEB Connection ...

Page 57: ...y require the internal use of one or more of the discrete outputs making them unavailable The discrete outputs are identified in the table below Table 4 6 Discrete outputs on the 2 DI DO MEB Output SIG GND DO1 TB2 2 TB2 3 DO2 TB2 4 TB2 5 The following figure shows typical discrete output wiring for the MEB see 3 0500 066 for a detailed wiring diagram Figure 4 9 Typical discrete output wiring for 2...

Page 58: ... Not installed Installed Installed 5 Installed Not installed Not installed 6 Installed Not installed Installed After installing the MEB according to Installation earlier in this chapter connect TB1 on the 4 DI MEB to the MEB terminal block TB2 on the enclosure door panel as shown below Table 4 8 4 DI MEB to TB2 connections Color TB1 on 4 DI MEB TB2 on Enclosure Door Blue TB1 2 5V TB2 3 VCC Yellow ...

Page 59: ...rding to Installation earlier in this chapter connect TB1 on the 4 DO MEB to the MEB terminal block TB2 on the enclosure door panel as shown below Table 4 11 4 DO MEB to TB2 connections Color TB1 on 4 DO MEB TB2 on Enclosure Door Blue TB1 2 5V TB2 3 VCC Yellow TB1 3 SDA TB2 4 SDA White TB1 4 SCL TB2 5 SCL Power for each discrete output is customer supplied and is independent of the flow computer s...

Page 60: ...alled The address jumpers are configured as shown in the table below Table 4 13 Address jumper configuration for 2 PI MEB Board JP1 JP2 1 Not installed Not installed 2 Not installed Installed 3 Installed Not installed 4 Installed Installed After installing the MEB according to Installation earlier in this chapter connect TB2 on the 2 PI MEB to the MEB terminal block TB2 on the enclosure door panel...

Page 61: ...nputs are identified in the following table Table 4 15 Pulse inputs on the 2 PI MEB Input SIG GND Switch PI1 TB3 1 TB3 2 SW2 PI2 TB3 3 TB3 4 SW1 Typical pulse input wiring for the 2 PI MEB is shown below see 3 0500 069 for a detailed wiring diagram Figure 4 10 Typical pulse input wiring for 2 PI MEB Pulse Inputs 4 14 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific ...

Page 62: ...o 4 20 mA output currents under software control Up to four 2 D A MEBs can be installed in each unit A jumper may be installed at J5 positions 1 and 2 for a 12 V output when powered from a 12 V input power source used to drive total loop resistance of 300 ohms or less Alternatively the 2 D A MEB may also be assembled with the D A power board mounted at J5 to provide a 24 V maximum output used to d...

Page 63: ... the MEB terminal block TB2 on the enclosure door panel as shown below Table 4 19 2 DA MEB to TB2 connections Color TB2 on 2 DA MEB TB2 on Enclosure Door Green TB2 4 GND TB2 6 GND Blue TB2 3 5V TB2 3 VCC Yellow TB2 2 SDA TB2 4 SDA White TB2 1 SCL TB2 5 SCL The following figure shows typical analog output connections see 3 0500 065 for a detailed wiring diagram including connection to the 12 24 Vdc...

Page 64: ...area is non hazardous before making any connections Warning Use wires suitable for at least 90 C Warning Installation must be carried out in accordance with local site requirements and regulations Note It is assumed that the ground stud at the bottom of the flow computer enclosure has been connected to earth ground See step 2 in the wiring section of Chapter 3 Both I O expansion options require th...

Page 65: ...e area is non hazardous 2 Refer to Figure 5 2 and plug the AI expansion board into the I O expansion backplane at J2 and any terminal boards into the backplane at J3 J4 J5 and J6 Tighten the fasteners of each board installed Figure 5 2 Connectors on the I O expansion backplane 3 Open the enclosure door Loosen the thumbscrews on the mounting bracket and lift the main board and mounting bracket up t...

Page 66: ... J32 on the back of the main board J32 shown in Figure C 2 b Connect J8 2 GND on the backplane to TB1 4 NEG on the enclosure door panel c Connect J8 1 VSOURCE on the backplane to TB1 1 POS on the enclosure door panel Figure 5 3 Installing the I O expansion backplane for the AI expansion option 6 Return the main board and mounting bracket to the down position tighten the thumbscrews and shut the en...

Page 67: ...f one communication expansion board and up to four communication terminal boards The communication expansion board adds eight RS232 RS485 ports and two USB ports Each communication terminal board adds two RS232 RS485 ports In RS232 mode the ports on the communication expansion board support TX RX RTS CTS DCD and GND signals and baud rates up to 57600 bps RTS CTS flow control is supported In RS485 ...

Page 68: ...o expose the chassis bracket 4 Align the backplane assembly with the mounting holes in the chassis bracket and secure the assembly with the four screws provided in the backplane kit see Figure 5 1 Reference the general assembly drawing for assembly orientation and mounting location 5 Refer to Figures 5 5 and 5 6 for the following a Mount the communication expansion board onto the back of the main ...

Page 69: ...xpansion Option 5 6 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure 5 5 Installing the communication expansion board Figure 5 6 Connecting the communication expansion board to the I O expansion backplane and the main board ...

Page 70: ...Other I O Expansion Options Communication Expansion Option Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 5 7 Figure 5 7 System setup for RS232 mode Connections Jumper Settings ...

Page 71: ...Other I O Expansion Options Communication Expansion Option 5 8 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure 5 8 System setup for RS485 mode ...

Page 72: ...VICE DCD CH2 JP13 2 3 Installed N A N A RS485 SELECT CH1 JP5 Not installed Installed Installed 2WIRE SELECT CH1 JP6 Not installed Not installed Installed RS485 SELECT CH2 JP11 Not installed Installed Installed 2WIRE SELECT CH2 JP12 Not installed Not installed Installed CH1 DC TERM TX JP1 Not installed Not installed Not installed CH1 DC TERM RX JP4 Not installed Not installed Not installed CH1 AC T...

Page 73: ...Other I O Expansion Options Communication Expansion Option 5 10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific This page intentionally blank ...

Page 74: ...he SIB and AutoMITTER PRO transmitter Warning Ensure power is off and the area is non hazardous before making any connections Warning Use wires suitable for at least 90 C Warning Installation must be carried out in accordance with local site requirements and regulations Note It is assumed that the ground stud at the bottom of the flow computer enclosure has been connected to earth ground See step ...

Page 75: ...to 85 C The SIB may accept the following connections Power source from the AutoPILOT PRO flow computer 12 Vdc nominal at 5 A maximum RS232 signal from the AutoPILOT PRO flow computer Up to four AutoMITTER PRO transmitters One Honeywell smart multivariable transducer for each AutoMITTER PRO transmitter Transducer option can be from the SMV3000 or SMV2000 series Maximum pressure rating for selected ...

Page 76: ...een removed and the area is known to be non hazardous Warning Do not connect power to TB4 until all other connections are made Warning Substitution of components may impair suitability for Class I Div 2 Warning Use wires suitable for at least 90 C Warning Service connections can only be used in safe atmospheres 1 Open the enclosure door Loosen the thumbscrews on the mounting bracket and lift the m...

Page 77: ...ser Guide Thermo Fisher Scientific Figure 6 2 Mounting the SIB onto the chassis 3 TB14 on the main board is the SIB connector Using the SIB cable connect TB14 to TB4 on the SIB as shown in Figure 6 3 Warning Do not connect power to TB4 until all other connections have been made ...

Page 78: ...AutoMITTER SIB Option CSA Certified Systems Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 6 5 Figure 6 3 SIB to main board wiring CSA ...

Page 79: ...MITTER PRO transmitter Remove the cover plate to access these I S terminals Refer to 0 0497 517 for a detailed AutoMITTER PRO transmitter wiring diagram Warning The cover plate must be replaced after connections are made 5 J38 on the main board is for SIB Comm3 selection Install a jumper to select SIB 6 Return the main board and mounting bracket to the down position tighten the thumbscrews and shu...

Page 80: ...tures in the range 40 C to 80 C It should not be used outside this range 3 The certificate marking is detailed in Figure 6 4 for Europe and Figure 6 5 for Brazil 4 Repair of this equipment shall be carried out by the manufacturer or in accordance with the applicable code of practice 5 The certification of this equipment relies on the following materials used in its construction Stainless steel If ...

Page 81: ...her Scientific 6 Earth bonding The enclosure must be earth bonded back to the source of the power supply using a 4 mm2 cross sectional area conductor using the earth lug provided on the enclosure Figure 6 5 Certificate marking for European installations Figure 6 6 Certificate marking for Brazilian installations ...

Page 82: ...e from flow computer 12 Vdc nominal RS232 signal from flow computer Up to four AutoMITTER PRO transmitters One Honeywell smart multivariable transducer for each AutoMITTER PRO transmitter Transducer option can be from the SMV3000 or SMV2000 series Maximum pressure rating for selected transducer model is 4500 psi Cable entries into the enclosure may be sealed with an IP65 rated conduit seal certifi...

Page 83: ...emoved and the area is known to be non hazardous Warning Substitution of components may impair the intrinsic safety of the product 1 Open the enclosure door Loosen the thumbscrews on the mounting bracket and lift the main board and mounting bracket up to expose the chassis bracket 2 Refer to Figure 6 6 for the following a Mount the SIB onto the standoffs on the SIB mounting bracket b Mount the SIB...

Page 84: ...PRO transmitter Refer to 0 0497 516 for the SIB to AutoMITTER PRO transmitter wiring diagram Note the I S parameters for each separate channel from TB3 Uo 7 14 V Io 2 404 A transient Po 0 92 W Io 136 mA continuous Ci 0 Li 0 Co 240 µF Lo 24 6 µH Lo Ro 33 µH ohm 5 J38 on the main board is for SIB Comm3 selection Install a jumper to select SIB 6 Return the main board and mounting bracket to the down ...

Page 85: ...AutoMITTER SIB Option ATEX or Brazilian Certified Systems 6 12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific This page intentionally blank ...

Page 86: ...led in the flow computer enclosure for United States installations For Canadian installations an optional MDS 9810 series radio manufactured by GE MDS and labeled with the CSA Mark can be installed in the flow computer enclosure The radio is mounted to the equipment panel using a standard bracket supplied by the manufacturer with standoffs The host communication port TB16 on the main board is not ...

Page 87: ...rea is non hazardous before connecting or disconnecting the radio 1 Open the enclosure door Loosen the thumbscrews on the mounting bracket and lift the main board and mounting bracket up to expose the chassis bracket 2 Mount the MDS radio onto the support bracket and then secure the assembly to the chassis bracket with the fasteners on the radio bracket Refer to 0 0500 114 for assembly orientation...

Page 88: ...White TB16 1 RX 6 Return the main board and mounting bracket to the down position Connect the radio s power cable from RADIO IN to TB12 on the main board as shown in the table below Table 7 2 MDS radio power cable to TB12 connections Color MDS Radio TB12 on Main Board Red PWR TB12 1 VRadio1 Black GND TB12 2 GND 7 Tighten the thumbscrews on the mounting bracket and shut the enclosure door Connectio...

Page 89: ...Radio Options MDS Radio Option 7 4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure 7 1 Connections for MDS radio option ...

Page 90: ...put is a 5 V logic level signal on the flow computer s main board For testing this control signal is defined as discrete output channel 3 The option is available with the radio or without the radio radio ready kit To install the AutoWAVE radio assembly into the flow computer enclosure follow the steps below Warning Ensure the area is non hazardous before connecting or disconnecting the radio 1 Ope...

Page 91: ...f connecting to TB16 return the main board and mounting bracket to the down position Connections to TB16 are shown in the table below Table 7 3 AutoWAVE radio cable assembly to TB16 connections Color Radio 10 Pin Connector TB16 on Main Board White 5 TB16 1 RX Black Shield 6 TB16 8 GND Green 7 TB16 3 TX Blue 10 TB16 5 DCD Orange Jumper TB16 2 CTS Orange Jumper TB16 4 RTS 6 For power connect the cab...

Page 92: ...rmo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 7 7 Connections are shown in the figure below For a detailed wiring diagram see 3 0500 072 radio kit or 3 0500 073 radio ready kit Figure 7 3 Connections for AutoWAVE radio option ...

Page 93: ...Radio Options AutoWAVE Radio Option 7 8 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific This page intentionally blank ...

Page 94: ...r is off and the area is non hazardous before making any connections Warning Use wires suitable for at least 90 C Warning Installation must be carried out in accordance with local site requirements and regulations Note It is assumed that the ground stud at the bottom of the flow computer enclosure has been connected to earth ground See step 2 in the wiring section of Chapter 3 Note The internal ba...

Page 95: ...g bracket up 2 Refer to Figure 8 1 for the following Refer to the general assembly drawing for assembly orientation and mounting location a Place one star lock washer over each mounting hole on the support bracket and then insert a 3 8 inch standoff b Align the modem onto the bracket and secure it using the star lock washers and 1 2 inch standoffs c Mount the assembly onto the chassis bracket usin...

Page 96: ...ield TB16 8 GND White TB16 1 RX Blue TB16 2 CTS Violet TB16 3 TX Brown TB16 4 RTS Yellow TB16 5 DCD Black TB16 6 12V Orange TB16 7 VBO Red TB16 9 5V 5 J5 is the modem s power connector Using the 20 AWG wire provided connect J5 to TB1 on the enclosure door panel as shown below Table 8 6 212A modem power to TB1 connections Color J5 on 212A Modem TB1 on Enclosure Door Red PWR TB1 positions 1 3 POS Bl...

Page 97: ... Flow Computer User Guide Thermo Fisher Scientific Connections are shown in the figure below For a detailed wiring diagram see 3 0500 071 modem ready kit or 3 0500 093 modem kit in the drawing appendix Figure 8 2 Connections for 212A modem option 12V ...

Page 98: ...Knowledge Base icon The AutoPILOT PRO flow computer features a 4 x 4 keypad The table below describes how to use the keys to operate the instrument Figure 9 1 Table 9 1 Key Description Number keys 0 9 Use to enter values Press 5 to view contrast setting Use up and down arrows to adjust the contrast Delete Press to clear the displayed value Enter Press to go to the next menu or to exit the display ...

Page 99: ...ess to step back to the previous screen Option If the display appears blank you may need to adjust the contrast Press 5 to enter the Contrast Adjustment screen Press the up arrow to make the screen lighter and the down arrow to make it darker Press B to exit the screen When you first apply power to the unit or after a cold start the AutoEXEC displays three screens The first two are the bootloader ...

Page 100: ...m Control 33 PID Entry PID Calculation Entry 34 Proportional Proportional Output Calculation 35 HILO Calc Hi Low Selection 36 AlmStatCalc Alarm Status Calculation 37 PtConvCalc Point Type Conversion Calculation 38 DP FlowCalc DP Flow Calculation 39 AGA7 FlowCalc AGA 7 Flow Calculation 40 AGA10 SoSCalc AGA 10 Speed of Sound Calculation 41 MeterStnCalc Meter Station Calculation 42 RunSwitchCalc Mete...

Page 101: ... Flow Computer User Guide Thermo Fisher Scientific Table Menu Heading 98 ModbusMstr Modbus Master Communication Block 100 Chromatograph 101 TankGauge 128 GasQuality Gas Components 192 LogAllocTable Historical Data Log 193 AA_AllocTable Audit Alarm Data Log ...

Page 102: ...essure meter and linear meter types For differential pressure meters the instrument supports orifice V Cone annubar and slotted DP installations For linear meters the instrument supports turbine and ultrasonic installations The following equations are used in combinations specified by the AGA Supercompressibility is run once per second for all meter runs Users may select from the following regardl...

Page 103: ...to the measured value as retrieved from the ultrasonic device via a communications port If the calculated value deviates from the measured value by a user configurable amount an alarm is generated Fwv The water vapor factor is a direct multiplier into the flow equation that compensates for any water vapor in the system The number is a value close to the one derived from the following equation 1000...

Page 104: ...d and disabled on an individual meter run basis Users may configure the AutoPILOT PRO flow computer to support one of the four averaging techniques as outlined in the API Ch 21 1 1 Flow dependent time weighted linear averaging 2 Flow dependent time weighted formulaic averaging 3 Flow weighted linear averaging 4 Flow weighted formulaic averaging For differential type meters the square root of the m...

Page 105: ...1 Structure of historical data log for DP and AGA 7 flow calculations Field Type I Description 1 Byte I History Log Item 1 Index 2 Byte I History Log Item 2 Index 3 Byte I History Log Item 3 Index 36 Byte I History Log Item 36 Index History log index definitions for DP flow calculations are listed in the following table Items with non zero indices will be included in the log in the order specified...

Page 106: ...low Time Minutes Snapshot 21 Average Square Root Extension 22 Average C Prime 23 Average Fwv Water Content 24 Average Fwv Correction Factor 25 Average Full Well Stream Correction Factor 26 Average Fpwl Factor 27 Average BTU 28 Average Gravity 29 Average Methane Content 30 Average Nitrogen Content 31 Average Carbon Dioxide Content 32 Average Ethane Content 33 Average Propane Content 34 Average Wate...

Page 107: ...s are listed in the following table Items with non zero indices will be included in the log in the order specified Table 10 3 AGA 7 flow calculation history log index definitions History Log Index Definition 0 Undefined 1 Pipe Diameter Snapshot 2 Average Meter Factor 3 Atmospheric Pressure Snapshot 4 Pressure Base Snapshot 5 Temperature Base Snapshot 6 Accumulated Pulses 7 Average Static Pressure ...

Page 108: ... Average Full Well Stream Correction Factor 26 Average Fpwl Factor 27 Average BTU 28 Average Gravity 29 Average Methane Content 30 Average Nitrogen Content 31 Average Carbon Dioxide Content 32 Average Ethane Content 33 Average Propane Content 34 Average Water Content 35 Average Hydrogen Sulfide Content 36 Average Hydrogen Content 37 Average Carbon Monoxide Content 38 Average Oxygen Content 39 Aver...

Page 109: ...nfiguration parameters including passwords Technician Second highest level of security access Identical to Supervisor except cannot modify passwords Control Can access tables pertaining to control functions only PID for example Measurement Can access tables pertaining to measurement functions only DP flow calculation for example A valid user ID and password must be entered for all access levels If...

Page 110: ...r Data Chromatograph communications blocks Read Gas Quality Data Tank gauge communications blocks Read Tank Gauge Data When in slave mode the communications block references contain pointers to a list of Modbus slave communications blocks and optionally an alarm callout block Table 10 4 Table 96 Communications port definition table Field Description 1 Communications Port Descriptor Text Text Table...

Page 111: ...rite Disabled 1 Write Enabled 13 Slave Mode Protocol Format 0 Modbus ASCII 1 Modbus RTU 14 Slave Mode Communications Options Bit Encoded 15 Slave Mode Callout Block Index 16 Slave Mode Password 1 Modbus Register Number 17 Slave Mode Password 1 Value 18 Slave Mode Password 1 Security Access Mask Bit 0 Operator Access Bit 1 Supervisor Access Bit 2 Maintenance Access Bit 3 Engineer Access Bits 4 7 Un...

Page 112: ...ications Block Reference 256 Table 10 5 Table 97 Modbus slave communication block table Field Description 1 Modbus Slave Starting Register Number 2 Number of Registers in this block 3 Write Enable 0 Write Disabled 1 Write Enabled Does not apply for Historical Data Block Reference or Alarm Audit Log Data Block Reference 4 Register Format 0 Discrete 1 32 Bit Floating Point 32 Bit Register 2 32 Bit F...

Page 113: ...munications OK 1 Illegal Function 2 Illegal Data Address 3 Illegal Data Value 4 No Response 5 Transmit Failure 5 Modbus Master Communications Options Bit Encoded 0 32 Bit Float 1 16 Bit Float 1 2 16 Bit Float 2 3 AutoMITTER 6 Modbus Master Communications Protocol Format 0 Modbus ASCII 1 Modbus RTU 7 Modbus Master Starting Register Number 8 Number of Registers in this block 9 Modbus Register Item 1...

Page 114: ...nd reference Figure 11 1 for these steps a Remove the Honeywell EPROM from the main board Do not discard it as you will need to install it on the replacement board b Remove the three screws holding the main board faceplate in place and remove the faceplate Do not discard it c Disconnect all wiring from the terminal blocks Noting each connection will simplify the process when you are ready to conne...

Page 115: ...on board out to disengage it from the main board connector reference Figure 5 5 b Disconnect the display cable from J15 on the back of the main board c If you have the I O expansion backplane installed disconnect its cable from the main board at J32 d If the enclosure is mounted directly onto a Honeywell transducer disconnect the transducer s 10 pin connector from the main board at J25 You may nee...

Page 116: ...ounting bracket up to expose the back of the main board a Connect the display cable to J15 on the back of the main board b If you have the I O expansion backplane installed connect the cable to J32 c If the enclosure is mounted onto a Honeywell transducer connect the transducer cable to J25 If you removed the bracket covering the wiring access hole in the mounting bracket replace it d If the commu...

Page 117: ... board MEBs Chapter 4 Analog input or communication expansion options Chapter 5 AutoMITTER SIB Chapter 6 5 If necessary return the main board and mounting bracket to the down position and shut the enclosure door The Lithium backup battery is located at BT1 on the front of the main board It is a field replaceable item Warning The Lithium battery may explode if mistreated Do not attempt to recharge ...

Page 118: ... displayed on the LCD b An alternate method of warm booting the flow computer is to set a jumper on J39 pins 5 and 6 on the main board The flow computer will display AutoPilot Pro B 5 on the LCD indicating that the bootloader has control c Try to connect to the flow computer The software will attempt to establish communication again and fail because the flow computer is already in the bootloader T...

Page 119: ...PRO Flow Computer User Guide Thermo Fisher Scientific 7 Establish communications with the flow computer The No Display List screen will appear on the flow computer display You will need to re enable any calculations that were running before the upgrade ...

Page 120: ...ctly at any of the locations below Process Instruments 12320 Cardinal Meadow Dr Suite 150 Sugar Land TX 77478 USA 1 800 437 7979 Ion Path Road Three Winsford Cheshire CW7 3GA UNITED KINGDOM 44 0 1606 548700 44 0 1606 548711 fax Unit 702 715 7 F Tower West Yonghe Plaza No 28 Andingmen East Street Beijing 100007 CHINA 86 10 8419 3588 86 10 8419 3580 fax A 101 1CC Trade Tower Senapati Bapat Road Pune...

Page 121: ...e in material or workmanship and which are reported to Thermo Fisher within the warranty period as provided above This right to replacement shall be Buyer s exclusive remedy against Thermo Fisher Thermo Fisher shall not be liable for labor charges or other losses or damages of any kind or description including but not limited to incidental special or consequential damages caused by defective produ...

Page 122: ... SIB CSA 3 0443 1021 AutoMITTER SIB ATEX Brazilian installations 3 0459 087 12 24 Vdc converter board Div 2 3 0480 163 2 PI MEB Div 2 3 0480 256 4 DI MEB 3 0480 261 4 DO MEB 3 0485 157 2 D A MEB Div 2 3 0485 198 2 DI DO MEB Div 2 3 0500 006 Communication expansion board 3 0500 009 Analog input expansion board Div 2 3 0500 035 Analog input expansion board Div 1 3 0500 040 I O expansion backplane 3 ...

Page 123: ...0 psia 400 CS 3 0500 051 Transducer MVX3000 3000 psig 400 CS 3 0500 053 Transducer MVX3000 3000 psig 400 SS 3 0500 078 Transducer MVX2000 1500 psia 400 SS 3 0500 079 Transducer MVX3000 3000 psig 400 SS NACE 3 0500 240 Transducer MXA745 1500 psia 400 CS 3 0500 241 Transducer MXA745 1500 psia 400 SS 3 0500 243 Transducer MXA870 4500 psig 400 SS 3 0500 244 Transducer MXA870 4500 psig 400 CS 3 0500 24...

Page 124: ...t I O expansion backplane 3 0500 063 Kit AutoMITTER SIB CSA for fiberglass enclosures 3 0500 064 Kit AutoMITTER SIB ATEX Brazilian installations 3 0500 065 Kit 2 D A MEB Div 2 3 0500 066 Kit 2 DI DO MEB Div 2 3 0500 067 Kit 4 DI MEB 3 0500 068 Kit 4 DO MEB 3 0500 069 Kit 2 PI MEB Div 2 3 0500 071 Kit 212A modem ready 3 0500 072 Kit AutoWAVE radio with coaxial protector 3 0500 073 Kit AutoWAVE radi...

Page 125: ...Ordering Information Kits A 4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific This page intentionally blank ...

Page 126: ...nputs Two pulse inputs up to 10 KHz One local serial communication port One local Honeywell smart transducer connection One RS232 RS485 host serial communication port Connection for AutoMITTER Safety Interface board for communication with multiple remote Thermo Scientific AutoMITTER PRO transmitter connections Connection for optional modular expansion boards MEBs Two 12 V power supply outputs for ...

Page 127: ... drain FET output contact closures externally powered Rated at 30 Vdc 250 mA maximum 4 DI MEB Maximum of 6 boards per unit Provides 4 contact inputs with internal 5 Vdc wetting voltage 4 DO MEB Maximum of 6 boards per unit Provides 4 open drain FET output contact closures externally powered Rated at 30 Vdc 250 mA maximum 2 PI MEB Maximum of 4 boards per unit Provides 2 pulse inputs configurable fo...

Page 128: ...rminal boards Comm expansion board adds 8 RS232 RS485 ports and 2 USB ports 1 host 1 OTG Each comm terminal board adds 2 RS232 RS485 serial ports Requires the I O expansion backplane AutoMITTER SIB Maximum of 1 board per unit Provides a connection for up to four remote mounted AutoMITTER PRO units Each AutoMITTER PRO transmitter provides temperature differential pressure and static pressure measur...

Page 129: ...Specifications B 4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific ...

Page 130: ...ocate the jumpers in the figures Table C 1 Factory settings for main board jumpers Callout Jumper Factory Setting 1 J39 pins 1 2 ON J39 pins 3 4 OFF J39 pins 5 6 OFF J39 pins 7 8 OFF J39 pins 9 10 OFF J39 pins 11 12 OFF J39 pins 13 14 OFF J39 pins 15 16 OFF 2 JP17 OFF 3 J40 OFF 4 J41 ON 5 J38 ON 6 J37 OFF 7 J36 OFF 8 J35 OFF 9 J34 OFF 10 JP9 OFF 11 JP25 OFF 12 JP27 OFF JP27 on solder side of main ...

Page 131: ...Main Board Jumper Settings Connections Jumper Settings C 2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure C 1 Factory set jumpers on the main board ...

Page 132: ...aracter LCD default option J39 pins 3 4 Graphic LCD option Function not available J39 pins 5 6 Boot loader selection CPU runs the boot loader upon power up when the jumper is installed J39 pins 7 8 Continuous power on System stays in wake up mode when the jumper is installed J39 pins 9 10 Debugger selection CPU runs the debugger upon power up when the jumper is installed Function not available J39...

Page 133: ...9 TB13 12 V power supply to Radio2 For Bluetooth 10 TB12 12 V power supply to Radio1 For wireless radio 11 TB10 Solar charger power input From solar panel 12 TB11 Main board power supply input Also connects to solar charger output 13 TB9 GND terminal block 14 TB15 MEB interface connections I2 C port 15 TB14 AutoMITTER SIB connection AutoMITTER PRO transmitter connections 16 TB16 Host serial comm p...

Page 134: ...Main Board Jumper Settings Connections Connectors Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide C 5 Figure C 2 Connectors on the main board ...

Page 135: ...Main Board Jumper Settings Connections Connectors C 6 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific This page intentionally blank ...

Page 136: ...ual are included for reference only and may not be the current version Contact the factory if you need a copy of the latest revision Table D 1 General assembly drawing Drawing Description Page 0 0500 114 AutoPILOT PRO flow computer general assembly drawing CSA D 4 0 0500 186 CSA AutoPILOT PRO XL flow computer general assembly drawing CSA D 8 For discussion reference Chapter 3 Table D 2 Wiring diag...

Page 137: ...Table D 4 TB14 See SIB connections in Table D 6 TB16 Typical host serial communication port wiring also see modem and radio connections in Table D 5 D 23 For discussions reference Chapter 2 Chapter 4 for MEB Chapter 6 for AutoMITTER SIB Chapter 7 for radio options or Chapter 8 for 212A modem Table D 4 Modular expansion boards MEBs Drawing Description Page MEB interface connector main board TB15 to...

Page 138: ... for 212A modem Figure D 3 Other expansion options Drawing Description Page 4 0500 040 Connectors on the I O expansion backplane D 42 3 0500 026 Installing the I O expansion backplane for the analog input expansion AI board option D 42 Typical analog input wiring for the AI expansion board D 43 Connecting the communication expansion board to the I O expansion backplane and the AutoPILOT PRO main b...

Page 139: ...Wiring Quick Start D 4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 1 0 0500 114 AutoPILOT PRO flow computer general assembly drawing CSA sheet 1 of 4 ...

Page 140: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 5 Figure D 2 0 0500 114 AutoPILOT PRO flow computer general assembly drawing CSA sheet 2 of 4 ...

Page 141: ...Wiring Quick Start D 6 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 3 0 0500 114 AutoPILOT PRO flow computer general assembly drawing CSA sheet 3 of 4 ...

Page 142: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 7 Figure D 4 0 0500 114 AutoPILOT PRO flow computer general assembly drawing CSA sheet 4 of 4 ...

Page 143: ...Wiring Quick Start D 8 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 5 0 0500 186 CSA AutoPILOT PRO XL flow computer general assembly drawing CSA sheet 1 of 3 ...

Page 144: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 9 Figure D 6 0 0500 186 CSA AutoPILOT PRO XL flow computer general assembly drawing CSA sheet 2 of 3 ...

Page 145: ...Wiring Quick Start D 10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 7 0 0500 186 CSA AutoPILOT PRO XL flow computer general assembly drawing CSA sheet 3 of 3 ...

Page 146: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 11 Figure D 8 1 0500 026 General wiring diagram AutoPILOT PRO XL sheet 1 of 4 ...

Page 147: ...Wiring Quick Start D 12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 9 1 0500 026 General wiring diagram AutoPILOT PRO XL sheet 2 of 4 ...

Page 148: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 13 Figure D 10 1 0500 026 General wiring diagram AutoPILOT PRO XL sheet 3 of 4 ...

Page 149: ...Wiring Quick Start D 14 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 11 1 0500 026 General wiring diagram AutoPILOT PRO XL sheet 4 of 4 ...

Page 150: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 15 Figure D 12 8 0500 082 External battery system assembly drawing sheet 1 of 1 ...

Page 151: ...Wiring Quick Start D 16 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 13 8 0500 083 External battery system with ASC regulator assembly drawing sheet 1 of 1 ...

Page 152: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 17 Figure D 14 4 0500 003 AutoPILOT PRO main board connectors component side sheet 1 of 2 ...

Page 153: ...rt D 18 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 15 AutoPILOT PRO main board connectors solder side sheet 2 of 2 Figure D 16 TB1 TB3 Typical analog input wiring for low power transmitter ...

Page 154: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 19 Figure D 17 TB4 Typical RTD wiring Figure D 18 TB5 Typical discrete output wiring ...

Page 155: ...Wiring Quick Start D 20 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 19 TB6 Typical discrete input wiring Figure D 20 TB7 Typical pulse input wiring ...

Page 156: ...c AutoPILOT PRO Flow Computer User Guide D 21 Figure D 21 TB10 Solar panel wiring for internal battery option Figure D 22 3 0500 017 Internal battery wiring diagram Figure D 23 TB11 System power supply input to power distribution terminal block ...

Page 157: ...Wiring Quick Start D 22 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 24 0 0500 106 Basic system wiring diagram ...

Page 158: ...hermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 23 Figure D 25 TB16 Host serial communication port Figure D 26 TB15 MEB interface connector to MEB terminal block 12V 12 TB16 6 12 VDC NOMINAL 5 mA MAX LOAD ...

Page 159: ...Wiring Quick Start D 24 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 27 0 0500 106 Wiring diagram for MEB interface connector main board TB15 ...

Page 160: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 25 Figure D 28 MEB installation locations Figure D 29 Typical output connections to 2 D A MEB ...

Page 161: ...Wiring Quick Start D 26 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 30 3 0500 065 2 D A MEB wiring diagram Div 2 ...

Page 162: ...ick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 27 Figure D 31 Typical discrete output wiring for 2 DI DO or 4 DO MEB Figure D 32 Typical discrete input wiring for 2 DI DO or 4 DI MEB ...

Page 163: ...Wiring Quick Start D 28 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 33 3 0500 066 2 DI DO wiring diagram ...

Page 164: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 29 Figure D 34 3 0500 067 4 DI MEB wiring diagram ...

Page 165: ...Wiring Quick Start D 30 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 35 3 0500 068 4 DO MEB wiring diagram ...

Page 166: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 31 Figure D 36 Typical pulse input wiring for 2 PI MEB ...

Page 167: ...Wiring Quick Start D 32 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 37 3 0500 069 2 PI MEB wiring diagram ...

Page 168: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 33 Figure D 38 3 0500 080 12 24 Vdc converter board wiring diagram ...

Page 169: ...Wiring Quick Start D 34 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 39 212A modem installation and wiring 12V ...

Page 170: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 35 Figure D 40 3 0500 071 212A modem ready wiring diagram ...

Page 171: ...Wiring Quick Start D 36 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 41 3 0500 093 212A modem wiring diagram ...

Page 172: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 37 Figure D 42 AutoWAVE radio installation and wiring 12V ...

Page 173: ...Wiring Quick Start D 38 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 43 3 0500 072 AutoWAVE radio wiring diagram ...

Page 174: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 39 Figure D 44 3 0500 073 AutoWAVE radio ready wiring diagram ...

Page 175: ...Wiring Quick Start D 40 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 45 MDS radio installation and wiring 12V ...

Page 176: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 41 Figure D 46 3 0500 081 MDS wiring diagram for radio ready kit ...

Page 177: ... 42 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 47 4 0500 040 Connectors on the I O expansion backplane Figure D 48 3 0500 026 Installing the I O expansion backplane for the AI expansion option ...

Page 178: ...ientific AutoPILOT PRO Flow Computer User Guide D 43 Figure D 49 Typical analog input wiring for AI expansion board Figure D 50 Connecting the communication expansion board to the I O expansion backplane and the AutoPILOT PRO main board ...

Page 179: ...Wiring Quick Start D 44 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 51 System setup for RS232 mode ...

Page 180: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 45 Figure D 52 System setup for RS485 mode ...

Page 181: ...Wiring Quick Start D 46 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 53 AutoMITTER SIB to AutoPILOT PRO flow computer wiring ATEX Brazilian installations ...

Page 182: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 47 Figure D 54 0 0497 516 AutoMITTER PRO transmitter wiring diagram ATEX Brazilian installations sheet 1 of 2 ...

Page 183: ...Wiring Quick Start D 48 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 55 0 0497 516 AutoMITTER PRO transmitter wiring diagram ATEX Brazilian installations sheet 2 of 2 ...

Page 184: ...Wiring Quick Start Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D 49 Figure D 56 AutoMITTER SIB to AutoPILOT PRO flow computer wiring CSA version ...

Page 185: ...Wiring Quick Start D 50 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Figure D 57 0 0497 517 AutoMITTER PRO transmitter wiring diagram CSA version ...

Page 186: ...3 4 9 4 10 A 1 A 2 B 2 address jumpers 4 9 connection to MEB terminal block 4 9 discrete outputs 4 9 wiring D 27 D 30 A AGA 10 10 2 AGA 3 meter run 10 2 AGA 5 10 2 AGA 7 meter run 10 2 AGA 8 10 1 AGA 9 meter run 10 2 analog input expansion board 1 3 5 2 5 4 A 1 A 2 B 2 analog inputs 5 4 installation 5 2 wiring D 42 D 43 annubar meter run 10 2 API Ch 21 1 10 3 ATEX 1 1 3 1 3 14 6 5 6 10 A 1 A 2 B 2...

Page 187: ...on 2 1 2 2 IP65 1 1 2 1 3 1 NEMA 4X 1 1 2 1 3 1 overview 1 1 part numbers A 2 pole mounting 3 7 3 8 Ethernet 1 2 2 15 F FCC notification vii system certifications B 2 full well stream factor Fws 10 3 functional overview averaging techniques 10 3 calibration routine 10 3 communications 10 9 10 12 differential meter calculations 10 2 equations used 10 1 10 3 factors 10 2 10 3 historical data 10 4 10...

Page 188: ... 7 3 8 onto a transducer 3 2 3 5 of external battery 3 6 of internal battery 3 11 of main board 11 1 11 3 of MDS radio 7 2 7 4 in Canada 7 1 in the United States 7 1 of modular expansion boards 4 1 4 5 installing in hazardous areas 3 13 3 16 modular expansion boards 4 1 4 5 the 212A modem 8 2 8 4 the analog input expansion board 5 2 the AutoMITTER SIB ATEX certified systems 6 5 6 10 Brazilian cert...

Page 189: ...llation 7 2 7 4 wiring D 40 meter runs averaging techniques 10 3 calibration routine 10 3 equations used 10 1 10 3 historical data 10 4 10 8 Modbus master communication block table 10 12 slave communication block table 10 11 modular expansion board MEB 1 2 1 3 2 12 4 1 4 13 installation 4 1 4 5 part numbers A 1 A 2 wiring D 23 D 33 motherboard See main board N NX 19 10 1 O operating initial start ...

Page 190: ... firmware 11 5 USB 1 2 2 15 V V Cone meter run 10 2 W water vapor factor Fwv 10 2 wiring D 1 D 50 212A modem 8 2 8 4 D 34 D 36 analog input expansion board 5 2 5 4 D 42 D 43 AutoMITTER SIB ATEX certified systems 6 7 6 9 D 46 Brazilian certified systems 6 7 6 9 D 46 CSA certified systems 6 4 D 49 AutoWAVE radio 7 6 7 7 D 37 D 39 communication expansion board 5 7 5 9 D 43 D 45 external battery 3 8 D...

Page 191: ...Thermo Fisher Scientific 81 Wyman Street P O Box 9046 Waltham Massachusetts 02454 9046 United States www thermofisher com ...

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