Thermo Scientific 50135466 Operating Instructions Manual Download Page 1

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Operating Instructions

Thermo Scientific Barnstead LabTower AFT

Water Purification System

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Art. no.: 50135466 AFT 20

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Art. no.: 50135467 AFT 40

Serial number: ................................

Be sure to read these Operating Instructions prior to installing and operating

the system!

50135464, Stand: 01.13 Rights to technical changes reserved!

Summary of Contents for 50135466

Page 1: ...d LabTower AFT Water Purification System Art no 50135466 AFT 20 Art no 50135467 AFT 40 Serial number Be sure to read these Operating Instructions prior to installing and operating the system 50135464...

Page 2: ...thout our consent Manufacturer Thermo Electron LED GmbH Stockland 3 D 56412 Niederelbert Description of the machine function Pure water system type LabTower AFT article number 50135466 50135467 The ag...

Page 3: ...in us Before you start to install and operate your pure water system please carefully read the infor mation on how it is to be properly installed and operated that is given in these Operating Instruc...

Page 4: ...1 How the system functions 15 9 The installation area 16 10 Installation 17 11 Putting the system into operation 19 11 1 Mounting the power pack voltage supply 22 12 Venting the ion exchanger 23 13 Op...

Page 5: ...e and serial number of the system 35 14 3 Printer output 36 14 3 1 Standard message 36 14 3 2 Code message 36 14 3 3 Fault message 36 14 4 PIN Assignment 8 pin socket 37 15 Maintenance 38 15 1 Mainten...

Page 6: ...tion sign Protective conductor connection Connect the power supply to an electrical socket with a protective connection The information provided in these operating instructions is only valid for the s...

Page 7: ...Should the system have been damaged during transport Contact the post railway or forwarding agent immediately Save the packaging and the outer cardboard carton for a possible inspection and or return...

Page 8: ...at are applicable and appropriate at the installation area including those for the statics of the flooring see weight under Technical specifications The raw water pressure must be at least 2 bar and a...

Page 9: ...rd rubber connector to nema plug connector Article no 50132200 1x Connecting cord rubber connector to british ST plug connector Article no 50132203 1x Connecting cord rubber connector to euro plug con...

Page 10: ...particles salts and organic compounds To benefit from the long possible service lives of the high quality purification media feed the pure water system with water which has been subjected to an upstre...

Page 11: ...content 0 05 mg Litre Iron content 0 05 mg Litre Colloid index 3 ph Range 4 11 Temperature 2 35 C Pressure 2 6 bar Pure water quality LabTower AFT Retention quota salts 98 Retention quota bacteria and...

Page 12: ...1 VDE 0411 1 2011 02 Usage Indoor rooms Height Up to 2000 m Temperature range From 5 C to 40 C Relative humidity Maximum relative humidity 80 at temperatures of up to 31 C linearly decreasing to 50 re...

Page 13: ...sium F2 RO Module Semipermeable thin film composite spiral wound mem brane F3 Ion exchanger Removes inorganic ions and traces of dissolved organic sub stances F4 Sterile filter option Retains particle...

Page 14: ...perature compensation UV1 UV Disinfection Reduces the germ respectively bacteria content UV2 UV Disinfection option Reduces the germ respectively bacteria content V1 3 way ball valve To switching norm...

Page 15: ...e concentrate Booster pump P2 pumps the pure water in storage tank B1 through pressure reducer V8 and ion exchanger F3 and on past the special conductivity measurement probe QIA301 with temperature co...

Page 16: ...nstallation area The following criteria must be taken into consideration when choosing the installation area Minimum temperature in the installation area 2 C 40o C The surface that your pure water sys...

Page 17: ...rom the pure water system to the wall is 20 mm Use the assembling kit available in wall bracket the 2 screws 4x40 mm and the 2 dowels 6 mm Plug the wall bracket into the backside of the pure water att...

Page 18: ...Thermo Scientific Barnstead LabTower AFT Pure water system 18...

Page 19: ...sidual water drainage 11 Pressure reducer 12 Pressure gauge pure water pressure 13 Ion exchanger 14 Feedwater connector ion exchanger 15 Pure water connector Ion exchanger 16 Prefiltration 17 Sterile...

Page 20: ...the stewer must be max Are 1 m above the rinsing water connector of the unit Caution Concentrate must be able to flow under free gravity fall to the drain 7 Place the ion exchanger 13 into the hollow...

Page 21: ...17 Switch the pure water system on with the on off key on the operating unit 18 Check that all connections are leak tight 19 Bleed the cartridge see chapter Venting the cartridge 20 Replace the cover...

Page 22: ...ssembly kit to the back of the power pack as shown in the above Figure Stick the universal adapter to a smooth wall surface or screw it to the wall using the dowels and screws supplied in the assembly...

Page 23: ...e front cover 6 from the storage tank Open the vent valve on the central closing lid of the ion exchanger 11 by turning it anti clockwise Open the raw water tap and wait until water emerges from the v...

Page 24: ...lamp on or in the menu allows you to select the position in a number that you wish to change Decreases a value on display Switches the menu to the next menu point Confirms the value shown in a menu po...

Page 25: ...menu key moves you on from one menu prompt to the next Settings can be changed with the arrow keys and when the appropriate value has been set be confirmed by pressing the Enter key which also takes...

Page 26: ...value being switched off The word Off appears in the display The display shows Lim val ultrapure 2 0 S cm 14 1 3 Operating hours A third press on the menu key in this menu allows the operating hours...

Page 27: ...is running The display shows Pretreatment 0000 h 14 1 5 Cleaning A fifth press on the menu key in this menu allows cleaning to be carried out when there is a need for it The cleaning process is trigg...

Page 28: ...ry Confirmation of this with the Enter key allows the fault storage to be looked through The display can show two faults at once each with time and date Pressing an arrow key allows previous or follow...

Page 29: ...llows is entered and confirmed with the Enter key The unlocking remains active for 5 minutes Each access via the code is typed out by the printer RS 232 complete with date time and abbreviated code nu...

Page 30: ...nstead LabTower AFT Pure water system 30 Assignment Table for code numbers allowing the system to be unlocked Code no Printer output Person 150 0001 250 0002 350 0003 450 0004 550 0005 650 0006 750 00...

Page 31: ...y to select the number in a value which you want to change Using the arrow keys now allows a number from 0 to 9 to be entered at that position A press on the menu key takes you ti the next menu prompt...

Page 32: ...me 30 min 14 2 3 Recirculation time A third press on the menu key The recirculation time is shown in this menu Basic setting 15 min Setting range 1 30 min The display shows OEM menu Recirc time 15 min...

Page 33: ...OEM menu Interv Rinsing time 2 sec 14 2 6 Real time clock A sixth press on the menu key The real time clock iss et in this menu Basic setting The actual date Setting range 1 12 months 1 31 days 0 24...

Page 34: ...2 9 Switching units A ninth press on the menu key In this menu a choice can be made as to whether the specific electric resistance or the conduc tivity is to be displayed Basic setting Resistance M x...

Page 35: ...play shows OEM menu Off 100 On 70 14 2 12 Programme choice TII UV RO A twelfth press on the menu key The grade of the equipping of the system can be set in this menu to differentiate between UPW and P...

Page 36: ...T S No 9999 04 TC on UV off LF1 16 130 M xcm LF2 0 109 M xcm Temp 11 5 C 14 3 2 Code message Whenever a code number is entered in the controls and confirmed with the Enter key then the code input is i...

Page 37: ...Thermo Scientific Barnstead LabTower AFT Pure water system 37 14 4 PIN Assignment 8 pin socket The PIN assignment of the system 8 pin socket is as follows...

Page 38: ...g the validity of the guarantee is only to be carried out by a service professional which is expressly authorized to do such work The operating staff assigned is committed to carry out daily weekly ch...

Page 39: ...4 hours when the system is first put into operation and switched to production To do this each time the tank has been filled open the dispensing tap where your water is withdrawn and lead the pure wa...

Page 40: ...lose the residual water drainage again 6 Unscrew the filter housing from the pre treatment see chapter View and connectors Caution The filter housing is filled with water 7 Change the used pre treatme...

Page 41: ...flows out 1 Switch the system off at the operating unit 5 2 Remove the front cover 6 from the storage tank 3 Take off the quick connectors for raw water 12 and pure water 13 from the ion exchang er 1...

Page 42: ...ins socket Undo all hose connections to the RO module pressure tube 1 Remove the pressure tube from the holding sleeves Open the cap nut 3 on the pressure tube and remove the RO membrane 2 Insert the...

Page 43: ...e storage tank must be filled 3 Switch the system off and unplug the power supply from the pure water system 4 Turn off the feedwater supply to the system 5 Open the dispensing valve to bleed the pure...

Page 44: ...and connect the four connectors for power supply and the 8 pin connector float switch pressure pump to the storage tank 17 Open the feedwater supply to the system 18 Switch the pure water system on 1...

Page 45: ...be properly disposed of It can be returned to the manufacturer for safe disposal according to EEC Guideline 2002 96 EC We therefore request our customers in Germany and other member States in the Euro...

Page 46: ...capacity is exhausted Replace ion exchanger System control no longer reacts Improper operation Remove line plug for 5 sec onds Water flows out Leaky hose connection Feedwater pressure 6 bar Check and...

Page 47: ...x ceeded Replace the UV Lamp art no 09 4002 and set back the operating hours counter Fault message Measuring cell LF1 Cable break at the measure ing cell System control defect Ultrapure water conducti...

Page 48: ...3766 Service 1 866 984 3766 Enquiries from Asia China Sales 86 10 8419 3588 Service Toll free 8008105118 Support Mobile 4006505118 or 86 10 8419 3588 India Sales 91 22 6716 2200 Service Toll free 1 8...

Page 49: ...e 1 D 63505 Langenselbold Phone Sales Toll free 0800 1 536 376 or 49 6184 90 6940 Service Toll free 0800 1 112110 or 49 6184 90 6940 E Mail info labequipment de thermoftsher com Italy Sales 39 02 9505...

Page 50: ...or the tank show a fault then the water supply can be maintained by changing the 3 Way ball tap over to emergency supply 1 Turn the 3 Way ball tap for the emergency supply on the position Emergency su...

Page 51: ...e pure water pressure press in the adjusting knob of the pressure reducer to lock it After return to Normal use the pressure reducer is to be adjusted likewise again The system can only be used for a...

Page 52: ...for LabTower AFT 20 consisting of RO Memprane pack of 2 Module pressure tube pack of 2 RO Modul for LabTower AFT 40 consisting of RO Membrane pack of 2 Module pressure tube pack of 2 22 0046 50133990...

Page 53: ...filter 0 1 m 10 option or Finefilter 1 m 10 option 06 5557 06 5101 18 F5 Sterile vent filter 0 2 m option 06 5003 19 V8 Pressure reducer 15 0072 20 V5 Dispensing valve 14 0250 21 V7 Check valve 14 044...

Page 54: ...t Cleaning Solution US market only 50129891 Pressure pump MQ3 35 110V 50135134 Pressure pump MQ3 45 110V 50135135 21 Consumables Bezeichnung Artikel Nr Pre treatment Pre filter cartridge 5 m hardness...

Page 55: ...Thermo Scientific Barnstead LabTower AFT Pure water system 55 22 Terminal assignment 22 1 LabTower AFT 20 24V...

Page 56: ...Thermo Scientific Barnstead LabTower AFT Pure water system 56 22 2 LabTower AFT 40 48V...

Page 57: ...ation Type of system Serial no Year made Date Resistance IES M xcm Resistance Permeate M xcm Change of Prefilter yes no Change of hardness stabilizer yes no Change of Ion exchanger yes no Signature An...

Page 58: ...in Portugal 34 93 223 09 18 Switzerland 41 44 454 12 12 UK Ireland 44 870 609 9203 Asia Australia 61 39757 4300 China 86 21 6865 4588 or 86 10 8419 3588 India toll free 1800 22 8374 India 91 22 6716 2...

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