58
TK 56430-18-IP-EN
TK 2000+ System
Thermo King uses the TK 2000+ System which is designed for assembly with multi-refrigerant hose only.
Assembly Materials Checklist
C
CA
AU
UT
TIIO
ON
N
R
Riisskk o
off IIn
njju
urry
y!!
D
Do
o n
no
ott rre
eu
usse
e T
TK
K 2
20
00
00
0+
+ S
Sp
pe
ee
ed
dy
y C
Clliip
p S
Sy
ysstte
em
m cco
om
mp
po
on
ne
en
nttss.. F
Fa
aiillu
urre
e tto
o ffo
ollllo
ow
w tth
he
esse
e iin
nssttrru
uccttiio
on
nss a
an
nd
d//o
orr tth
he
e u
usse
e o
off
T
TK
K 2
20
00
00
0+
+ S
Sp
pe
ee
ed
dy
y C
Clliip
p S
Sy
ysstte
em
m h
ho
osse
e w
wiitth
h ffiittttiin
ng
gss ssu
up
pp
plliie
ed
d b
by
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otth
he
err m
ma
an
nu
uffa
accttu
urre
ess cco
ou
ulld
d rre
essu
ulltt iin
n ssu
ud
dd
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n o
orr
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un
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ntte
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esscca
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pe
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effrriig
ge
erra
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ga
asse
ess.. P
Pe
errsso
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na
all iin
njju
urry
y a
an
nd
d//o
orr v
viio
olla
attiio
on
nss o
off E
EP
PA
A rre
eg
gu
ulla
attiio
on
nss m
ma
ay
y o
occccu
urr a
ass a
a
cco
on
nsse
eq
qu
ue
en
ncce
e..
•
Hose Fitting Tool (204-1045 and 204-1128)
•
Hose Cutting Tools (204-677)
•
TK 2000+ Multi-Refrigerant Hose
•
Nipple Assembly
•
Appropriately Sized Clips and Cage
•
POE Refrigerant Oil (203-505)
N
No
otte
ess::
1. The two black O-rings on the nipple assembly are of a specific rubber compound and size. They should not
be removed or replaced.
2. Thermo King recommends adherence to all guidelines, including EPA guidelines concerning the service of
refrigerant systems.
Figure 53.
TK 2000+ Components.
Hose Fabrication Procedures
Always keep the refrigeration fittings clean and capped until the installation of the refrigeration hoses. This helps keep
moisture and debris from entering the refrigeration system.
Always keep the refrigeration hoses capped prior to connecting to the refrigeration system components. This helps
keep moisture and debris from entering the refrigeration system and helps reduce the evacuation time.
C
Cu
utt tth
he
e H
Ho
osse
e
1. Cut the hose to proper length with an appropriate cutting tool. N
NE
EV
VE
ER
R U
US
SE
E A
A S
SA
AW
W!! Hand-held hose cutter (204-
677) has been specially designed for cutting all non-wire reinforced hose, such as TK 2000+ Multi-Refrigerant hose.
Verify the cut is made square to the hose length.