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Refrigeration Maintenance
10-26
Installation
1. Lift the compressor into the unit and install the mounting bolts.
2. Clean tubes for soldering. Solder discharge line to compressor.
3. Install the suction valve using a new gasket soaked in refrigerant oil.
4. Solder the liquid injection tube to injection fitting.
NOTE: Use a heat sink or wrap the injection fitting with wet rags before soldering the connection to prevent damage to the
O-ring in the fitting.
5. Pressurise the system and test for refrigerant leaks.
6. If no leaks are found, evacuate the system. Replace the compressor/electric motor belt and adjust the tension.
7. Charge the unit with refrigerant.
8. Operate the unit at least 30 minutes and then inspect the oil level in the compressor. Add or remove oil if necessary.
9. Check the refrigerant charge and add refrigerant if needed.
Scroll Compressor Shaft Seal Replacement
Parts Required:
• O-ring, P/N 33-2998
• Dust Shield, P/N 22-1037
• Stationary Seal Member, P/N 22-1038
• Rotating Seal Member, P/N 22-1039
• Mounting Screws, P/N 55-9020 (as needed)
To change the shaft seal:
1. Remove the compressor from the unit (see removal procedure above).
2. Clean dirt from shaft seal cover.
3. Remove key from shaft.
4. Remove 4 screws from shaft seal cover.
5. Carefully pry the shaft seal cover from compressor body using the flats on the shaft seal cover.
6. Loosen the set screws on the rotating seal member. Remove the seal from the shaft. Do not lose the spacer on the shaft.
7. Lubricate the O-ring in new rotating seal member. Use polyol ester compressor oil, P/N 203-433.
TKO Scroll Compressor Components
1.
Pulley
2.
Shaft Seal Assembly
3.
Oil Filter Cover Plate
4.
Compressor High Temperature Switch
5.
Cap
6.
Oil Filter and Gasket
7.
Oil Drain Cap Location
8.
Liquid Injection Fitting
aga660r
Summary of Contents for T-1000R
Page 14: ...Safety Precautions 2 6 Warning Decals 2e24151g0 ...
Page 34: ...Maintenance Inspection Schedule 4 10 ...
Page 57: ...Unit Description 5 23 Purge Mode UT Series 1 3 4 5 2 ...
Page 67: ...Unit Description 5 33 Zone 1 Cool and Zone 2 Cool UT SPECTRUM Units ...
Page 69: ...Unit Description 5 35 Purge Mode UT SPECTRUM Units ...
Page 71: ...Unit Description 5 37 Zone 1 Cool and Zone 2 Heat UT SPECTRUM Units ...
Page 72: ...Unit Description 5 38 ...
Page 74: ...Diesel Electric Menu 6 28 Adjust Brightness 6 29 Time 6 30 ...
Page 120: ...Operating Instructions Standard HMI 7 18 ...
Page 152: ...Engine Maintenance 9 14 T Series Fuel and Oil System Components TK 376 ...
Page 154: ...Engine Maintenance 9 16 T Series Fuel and Oil System Components TK 270 ...
Page 156: ...Engine Maintenance 9 18 UT Series Fuel System Components AMA768 ...
Page 172: ...Engine Maintenance 9 34 T Series Engine Mounting Components for 2 Cylinder Engine ...
Page 184: ...Engine Maintenance 9 46 ...
Page 238: ...Refrigeration Maintenance 10 54 ...
Page 246: ...Clutch Maintenance 11 8 ...
Page 258: ...Structural Maintenance 12 12 ...
Page 264: ...Mechanical Diagnosis 13 6 ...
Page 265: ...14 Electric Standby Diagnosis ...
Page 268: ...Electric Standby Diagnosis 14 4 ...
Page 269: ...15 Refrigeration System Diagnosis ...
Page 272: ...Refrigeration System Diagnosis 15 4 ...
Page 280: ...Remote Evaporators 16 8 ...