56
TK 56433-5-MM-EN
Figure 64.
Tensioner Clutch Components
1.
Plate Adjustment Bolt
6.
Grooved Idler
2.
Eccentric Plate
7.
Flat Idler
3.
1/2 in. Square Hole
8.
Arm
4.
Spring Damper Strut
9.
Arm Pivot Bolt
5.
Support Bracket
Assembly of Tensioner Clutch
1. Remove the retainer from the arm pivot bolt.
2. Place the tensioner components on the support
bracket.
1.
Eccentric Plate Pivot Bolt
2.
Eccentric Plate Adjustment Bolt
3.
Arm Pivot Bolt
3. Install the arm pivot bolt, and the eccentric plate
adjustment and pivot bolts, and tighten them finger
tight.
1.
Eccentric Plate Pivot Bolt
2.
Eccentric Plate Adjustment Bolt
3.
Arm Pivot Bolt
4. Torque the arm pivot bolt to 106 to 114 ft-lb (144 to
155 N•m). Do not tighten the eccentric plate bolts,
they will be tighten when the belt is installed.
5. Install the cross shaft/engine pulley. Position pulley
axially using block P/N 2042435 between the pulley
and the cross shaft mounting bracket. This should
place the pulley 0.65 in. (16.6 mm)from the end of
the cross shaft housing). Tighten the pulley.
1.
Cross Shaft/Engine Pulley
2.
Cross Shaft Mounting Bracket
RAJ714
2
1
3
1.
Cross Shaft / Engine Pulley
2.
Cross Shaft Mounting Bracket
3.
Pulley Alignment Tool 2042435
6. Install the belt following steps 10-15 of “Engine/
Cross Shaft Belt Replacement” below.
Engine/Cross Shaft Belt Replacement
1. Loosen the pivot bolt for the eccentric plate. The the
pivot bolt is located behind the cross shaft/engine
pulley (see below).
Figure 65.
Eccentric Plate Bolts
