Thermal Dynamics CutSkill PCH-42 Torch Operation Manual Download

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PLASMA

CUTSKILL

Operation Manual

C-35C

PLASMA CUTTING
SYSTEM

Rev. AA.01 Issue Date: March 26, 2007 Manual 0-4688

Operating Features:

Summary of Contents for CutSkill PCH-42 Torch

Page 1: ...PLASMA CUTSKILL Operation Manual C 35C PLASMA CUTTING SYSTEM Rev AA 01 Issue Date March 26 2007 Manual 0 4688 Operating Features...

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Page 3: ...005 2006 2007 by Thermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume...

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Page 5: ...ecifications 2 2 2 05 System Contents 2 2 2 06 Transporting Methods 2 2 SECTION 3 0 INSTALLATION 3 1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Torch 3 1 SECTION 4 0 OPERATION...

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Page 7: ...head out of the welding fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of m...

Page 8: ...this manual PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your skin The plasma arc process produces very bright ultra violet and infra red light These arc rays will damage your eyes a...

Page 9: ...re Protection Association Batterymarch Park Quincy MA 02269 11 CGA Pamphlet P 1 SAFE HANDLING OF COM PRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 1235 Jefferson Davis High...

Page 10: ...s electrodes shield cups o rings start cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly operated or misused based u...

Page 11: ...ty 5 8 15 mm Dimension W D H 10 5 x15 5 x11 267 mm x 394 mm x 279 mm Gross Weight 57 lbs 26 kg Duty cycle 104 F 40 C Ambient NOTE Refer to Local and National Codes or local au thority having jurisdict...

Page 12: ...n with exposed tip the recommended standoff height is 1 8 3 8 3 9 mm Plasma Power Supply Used With 35C PCH 42 Torch Ratings 2 05 System Contents Description ITEMS Q ty Power source Model 35C 1 Torch S...

Page 13: ...source fuse and any extension cords used must conform to local electrical code and the recommended circuit protection and wir ing requirements as specified in Section 2 3 03 Torch Make sure that the t...

Page 14: ...Installation 3 2 Manual 0 4688 This Page Left Blank...

Page 15: ...is possible to have enough air pressure to op erate the power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when the Torch Switch Latch Button...

Page 16: ...k piece or cutting table Work Cable And Clamp Art A 04389 D Torch Operation Wear gloves and protective goggles Do not place bare hand on work piece 1 For drag cutting keep the torch in contact with th...

Page 17: ...ghest setting and torch held at the indicated standoff height Unit Standoff Material Thickness ipm mm m ipm mm m 35C Drag 10 ga 0 135 3mm 94 7 2367 75 7 1893 35C Drag 7 ga 0 179 4 5mm 57 0 1425 45 6 1...

Page 18: ...Operation 4 4 Manual 0 4688 This Page Left Blank...

Page 19: ...Switch Off and then On again 3 Switch may be faulty a Return to an authorized service center for re pair B Primary power switch is on but the cooling fan does not work 1 No power incorrect power to f...

Page 20: ...ble Work Cable And Clamp Art A 04389 3 Current sensor or PWM PCB faulty a Return to an authorized service center for re pair F Air flows continuously and torch switch latch button doesn t work properl...

Page 21: ...ch On Compressor Starts and Air Flows at Torch Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Green Power Indicator Off a...

Page 22: ...and air Lay unit on its side Remove two screws and access plate Pilot Power Supply Adapter Connections Negative Plasma Lead Art A 04695 DETAIL To Power Supply Adapter Pilot Negative Plasma Lead Black...

Page 23: ...R G3 E4 E3 IGBT AIR ERROR IGBT AIR CHECK C5 C4 C4 C3 REACTOR GN_1 VC_1 Pilot Relay PILOT AB AC230 C8 TB2 C6 R6 Compressor Relay No 40276003 No 40270601 GN_1 No 40273003 VD_1 VC_1 Current Sensor FAN Pr...

Page 24: ...E4 E3 IGBT AIR ERROR IGBT AIR CHECK C6 C5 C4 REACTOR GN_1 VC_1 Pilot Relay PILOT AC230 C1 TB2 C7 R7 Compressor Relay No 40276005 No 40270601 GN_1 No 40273003 VD_1 VC_1 Current Sensor FAN Pressure Sens...

Page 25: ...trict Shanghai PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Eh...

Page 26: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...