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THERMAflow Ltd | THERMAFLOW® ELECTRIC COMBINATION BOILER | 

Tel: 0870 850 5207 

 

 

30 

WARNING: FOR YOUR OWN SAFETY 

 

SERVICING AND MAINTENANCE SHOULD BE CARRIED OUT BY A PERSON WHO IS 
COMPETENT TO DO SO. 

 

3.2 MAINTENANCE 

  Before commencing, refer to section 1. Installation   

 

Checking the primary expansion  
 
3.2.1 The primary expansion - internal

 (volume 15 or 17 litres) is internal of heating boiler. Its purpose 

is to take up expansion in the boiler and central heating system. 
 
The expansion bubble automatically forms when the system is filled to the correct pressure 
 

3.3.2 The secondary expansion vessel

 (volume 0.5 litres) is the white or silver vessel connected to the 

cold inlet of the boiler. 
 
Its function is to take up expansion in the hot water pipe work and so protect the blender from damage.  
 
The pressure can be accurately checked with the pressure relieved on the other side of the diaphragm. 
To do this, isolate the water supply to the Thermaflow boiler and open a hot tap. Water will run for a few 
seconds then stop. 
 
Connect a pressure gauge to the car tyre type valve on the vessel. The pressure should register 200-350 
KPA (2.0-3.5 Bar). Close the hot taps and turn the water supply back on. 
 

3.2.3 Checking the inline strainer 

 
Whilst the water is off, remove and clean the gauze in the brass strainer assembly. To remove the gauze 
for cleaning un-screw the brass plug. 
 

3.2.4 Checking the hot water blending valve 

 
With the store temperature fully recovered, run a hot tap and check the flow rate and temperature. 
 
If the hot water has deteriorated suddenly (over less than a month) then this points to a problem with the 
blender. 
 
A broken blender is usually linked to a loss of pressure in the secondary expansion vessel.  
 
The expansion vessel protects the blender from damage when the water in the secondary system 
expands as the water re-heats after water is drawn off. 
 
 
 
 
 
Check the pressure in the secondary expansion vessel as detailed previously in section 2.  
 
If it does not hold pressure it will need to be changed. If this do

esn’t resolve the problem, it will be 

necessary to change the blender  

Summary of Contents for TH6-210U M3

Page 1: ...rst year guarantee and a second year parts guarantee In the instruction envelope is to be found your guarantee registration card which must be completed and returned to Thermaflow Ltd or register your...

Page 2: ...It is TMV3 rated for Anti Scald purposes The combination boiler is able to provide room heating as part of an under floor or central heating system and domestic hot water direct from the cold water s...

Page 3: ...the occupants and shall be positioned away from any electrical devices The position of discharge pipes Tundish drain valves and motorised valves etc must be positioned away from electrical components...

Page 4: ...y 12 2 1 6 Heating system controls 12 2 2 1 Boiler Position 12 2 2 2 Boilers in a compartment 13 2 2 3 Clearances allow for external primary heat transfer kit 14 2 3 1 General notes 14 2 3 2 Safety va...

Page 5: ...3 2 6 Preventing pump seizure in summer 31 3 2 7Checking correct operation of electrical components 31 3 2 8 Low pressure switch 31 3 2 9 Control and high limit manual re set thermostats 31 3 2 12 Ch...

Page 6: ...210 23L for the 250 and 28L for the 330 model The secondary expansion vessel pre charge pressure is between 200 350 KPA 2 3 5 bar and has a volume of 0 5 litres The primary pressure relief valve is s...

Page 7: ...y or wet surfaces IMPORTANT INFORMATION 0 4 TESTING CERTIFICATION The boiler is tested and certified for safety and performance It is therefore important that no alteration is made to the boiler witho...

Page 8: ...lling the Thermaflow They are as follows 1 Flow and return connections to the heating system are 22mm compression 2 Cold water inlet 22mm compression 3 Hot water outlet 22mm compression 4 Pressure rel...

Page 9: ...THERMAflow Ltd THERMAFLOW ELECTRIC COMBINATION BOILER Tel 0870 850 5207 9 1 c 1a 11 2 3 4a 4b 1b 17a a 13a 18 19 14 13b 16 17b 20 10 10a 10b 8 7 6 21 12 5 15 9 Unit Design Protected by Design Rights...

Page 10: ...ater Content Primary 200 Water Content Domestic Secondary 2 Litres 0 44 Gallons Primary Expansion INTERNAL 22 Litres 4 9 Gallons 28 Litres 6 3 Gallons Secondary Expansion Vessel 0 5 Litres 0 11 Gallon...

Page 11: ...utory requirements 2 1 3 DATA The data label is on the front case of the boiler 2 1 4 ELECTRICAL SUPPLY Power supply and wiring The power supply to the premises must meet the minimum requirements of t...

Page 12: ...essible and installed at the origin of the supply to the boiler It should be identified as to its use Means of disconnection should be readily accessible and adjacent to the appliance It should be ide...

Page 13: ...al requirements for cupboards or compartment design are given in the current issue of BS6798 The doorway opening should be of sufficient size to allow for easy removal of the boiler Where the boiler i...

Page 14: ...in table 1 Data an additional expansion vessel should be connected into the system as close as possible to the central heating return connection of the boiler Ref Diagram 2 3 5 The charge pressure sh...

Page 15: ...termined by the volume and pressure of the incoming cold water supply and the primary store temperature 2 4 4 Hard water areas In areas where the water is Hard more than 200 mg litre it is recommended...

Page 16: ...nvironment The connection for the discharge is made at the bottom side of the safety relief valve This must be extended from the safety relief valve with not less than 15mm O D metal pipe to discharge...

Page 17: ...eating then a separate 3 amp supply is not required for the controls as the controls are supplied via the 6 amp MCB in the control box marked No 16 on the boiler schematic on page 9 of this instructio...

Page 18: ...be taken to supply controls as shown NO NEUTRAL OR EARTHS SHOWN FOR CLARITY Requires 240v 3AMP Supply when using Scottish Power Domestic Economy 2000 tariff LINK REMOVED if E2000 Tariff LOW PRESSURE...

Page 19: ...tactor 1 on the Thermaflow boiler Connections onto main wiring terminal on boiler The Off Peak Control allows you to time the boiler to charge during the reduced rate periods on wet electric central h...

Page 20: ...f peak control when using a wet electric tariff other than Domestic Economy 2000 to enable a reduction in running costs IMPORTANT If the boiler is connected to Scottish Power Domestic Economy 2000 tar...

Page 21: ...iagram 5 Standard colours are Brown Live Blue Neutral and the earth should be sleeved with a suitably sized green and yellow earth sleeve Make the earth cable of a greater length so that if the cable...

Page 22: ...AKE SURE THE BOILER AND SYSTEM IS COMPLETELY FULL OF WATER AND ALL AIR IS ELIMINATED BEFORE TURNING ON ANY OF THE POWER SUPPLIES TO THE BOILER Take care not to splash any of the electrical components...

Page 23: ...omatic air eliminator There should be no further need to re pressurise the system after this period If the system requires continuous re pressurisation there may be a leak in the installation 2 7 6 Co...

Page 24: ...CONTINUITY POLARITY SHORT CIRCUIT AND RESISTANCE TO EARTH CHECKS MUST BE REPEATED USING A SUITABLE MULTI METER Type of fault Check No domestic hot water or central heating 230 240V Supply 24HR 230 240...

Page 25: ...1 2 Bar No Yes Increase Pressure Is there continuity through 1st stage and 2nd stage master high limit manual re set safety thermostats No Yes Re set or replace thermostat Is there continuity through...

Page 26: ...alling for heat No Adjust the setting Is temperature above setting on aqua stat Should be set to 30o C No Re check when temperature increases Check thermostat and lock shield Valves on radiators are o...

Page 27: ...of 30 C Is domestic pump operating correctly Are the pump valves in the open position No Yes Open the pump valves If they are open replace the pump Is there circulation through the primary side of th...

Page 28: ...5207 28 Fault Diagnosis E10 or single rate supply R3 LP R1 POWER HL1 HL2 R2 NO POWER LOW WATER PRESSURE HIGH LIMIT 1 TRIPPED E10 HIGH LIMIT 2 TRIPPED E10 OFF PEAK CONTROL IS OFF OR BOILER HAS REACHED...

Page 29: ...ATION BOILER Tel 0870 850 5207 29 Fault Diagnosis E2000 Scottish Power region of Scotland ONLY R3 LP R1 POWER HL1 HL2 R2 NO POWER INTERUPTED SUPPLY E2000 LOW WATER PRESSURE HIGH LIMIT 1 TRIPPED HIGH L...

Page 30: ...oiler and open a hot tap Water will run for a few seconds then stop Connect a pressure gauge to the car tyre type valve on the vessel The pressure should register 200 350 KPA 2 0 3 5 Bar Close the hot...

Page 31: ...ct operation of the low pressure switch drain some water from the central heating system until the pressure falls below 0 5 bar then check continuity between terminals 1 and 2 there should be no conti...

Page 32: ...ack on for use If a failure has occurred contact Thermaflow Ltd for spares and advice 3 2 12 Checking the heating elements Check the resistance between live and neutral terminals on the element Replac...

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