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Ultra Propane - Ultra 250

January 15, 2019

14

5.)

Check to see that your gas reading is NOT MORE than three or four pounds of
pressure. Too much pressure will also prohibit lighting.

6.)

Check for spark at pilot burner:

b.) Is spark electrode hooked up? (This is the red nipple attached to the control

module.)

c.) Is the burner grounded on the coil? If it is then re-position coil away from

the burner.

d.) Is the spark ceramic cracked or chipped or cable damaged? If so, replace the

pilot assembly.

e.) Check gap to see if it is 0.1”. The spark gas is part of the pilot assembly

housing.

f.) If there is still no spark, replace the control module.

7.)

Make sure your burner system in unit is not wet.

8.)

Check to see if pilot is lit.

CAUTION: NEVER LOOK DOWN THE CYLINDER TO CHECK FOR THE PILOT

a. To check this, put a mirror under the body of the machine to

view the burner area. If there is a pilot, go to step 10

.

b. Check for a clogged pilot orifice.

a. Remove the thin coupler line and unscrew the pilot

orifice from the pilot assembly. Two very little holes should be clear
upon inspection up to a good light source. If not, then replace.

9a.) Check for supply of gas, if there isn’t any then get propane tank filled or check for

obstructions in gas lines or regulator. Fuel pressure gauge should never be run
higher than 6 lbs. of fuel pressure, the burner can become flooded and not allow

ignition.

9b.) Check to see if pilot solenoid is opening by connecting the wires to an alternate 24-

volt source. (For example, lines three through six on the terminal strip. Touch one
wire to this source and the other wire to a ground.) You should hear the “click” or
the pilot solenoid opening. If you don’t, then replace the solenoid.

10.) If there is a pilot:

a.) Check to see if the flame sensor is red hot, if not, clean or replace the pilot

orifice.

b.) Check if the flame sensor wire is not damaged and hooked up properly. Replace

or go on to “c”.

c.) Check for cracked flame sensor. Removing the flame sensor will give you an

accurate view of any chips or cracks to the flame sensor. If you find these, then

replace the sensor. Tighten just slightly past hand tight.

Summary of Contents for Ultra 250

Page 1: ...ry 15 2019 1 THERMA KLEEN Operators Manual Ultra Propane Model 250 Made in the USA THERMA KLEEN 2415 E Huron PO Box 805 Au Gres MI 48703 Ph 630 718 0212 Fax 989 876 6640 E mail sales therma kleen com...

Page 2: ...E SPECIFICATIONS 6 SAFETY INFORMATION 9 GROUNDING 9 OPERATING INSTRUCTIONS START UP 10 OPERATING INSTRUCTIOND SHUT DOWN 11 PREVENTIVE MAINTENANCE 12 DESCALING PROCEDRUE 12 MAINTENANCE OF PUMP 13 MAINT...

Page 3: ..._____________ City ______________________________ State __________ Zip Code _______ Telephone ___________________ E mail ______________________________ Serial _____________ Date Shipped ______________...

Page 4: ...GPM SIZE 18 W x 23 L x32 H WEIGHT 95 lbs FUEL Vaporous LP gas on all models BTU hr 130 000 FUSE SIZE 10 amp STANDARD UNIT INCLUDE 25 ft Steam Hose X 50 ft Steam Hose Fan Nozzle X Blast Nozzle X Trigg...

Page 5: ...e el eje swivel fitting Conecte el regulador del gas propano al tanque de gas propano con el regulador puesto hacia arriba Ue solamente el gas propano que es vaporizado Abra la valvula de gas completa...

Page 6: ...ms plastic light covers and any plastic material or flammable items 5 DANGER NEVER Place hands arms neck and loose clothing Etc over the top of the cylinder when and while ignition of the burner takes...

Page 7: ...ught in a closed door or pull over a sharp corner 16 CAUTION Turn off all controls prior to unplugging the unit 17 ALWAYS Make sure all attachments are secured before activating the gun a CAUTION Only...

Page 8: ...ile cleaning away from the machine 32 NEVER Pull or tug on the machine with the power cord or steam hose 33 CAUTION Make sure all attachments are securely attached before activating the gun 34 NEVER A...

Page 9: ...prong on the power cord This will void the warranty on your machine and can be dangerous because it does not protect the user OPERATING INSTRUCTIONS START UP 1 Connect the machine to 115 volt GROUNDED...

Page 10: ...out 2 3 lbs of fuel on the larger models and 1 2 lbs on the Ultra 250 and Ultra 600 10 Turn the cold water supply source on completely 11 Squeeze the trigger on the wand allowing the water to come thr...

Page 11: ...ly inspect nozzle to make sure it is clean Restricted water flow shut down or interrupted spray pattern is an indication of obstruction in the nozzle 3 DESCALING hardness or mineral content in water a...

Page 12: ...ply and pump ON as if you were going to start the machine After the pump is primed quickly turn OFF the pump and water supply and disconnect the hose from the water connection and place the garden hos...

Page 13: ...logged clean valve stem and passage way with warm soapy water Rotate the control knob assembly counter clockwise which includes the control knob and needle valve stem until it can be lifted out of the...

Page 14: ...and unscrew the pilot orifice from the pilot assembly Two very little holes should be clear upon inspection up to a good light source If not then replace 9a Check for supply of gas if there isn t any...

Page 15: ...QUICKLY 1 The air has not been purged from the system Shut down and allow air to escape To speed up this process take the nozzle off and turn the pump ON and OFF a few times Once there is a steady st...

Page 16: ...water supply for adequate flow check for leaks at fitting and incoming water pressure d Remove pilot orifice and clean dirt out e Inspect and or replace flame sensor rod if cracked f Make sure the pr...

Page 17: ...ry steam application An example of this is when you are trying to maintain 330 F 165 C for a long period of time This is not a typical application for these machines 1 This is a wire braded hose DO NO...

Page 18: ...itting for Ultra 1300 Fitting Breakdown 3738 6021 3903 3972 25 50 100 ft European European Swivel Fittings Main Regulator with 2 5 ft Wand Snub Nose Steam Hose Hose Plug Female Male LP Gas Hose Fittin...

Page 19: ...over Burner Ultra 1300 PARTS LIST TANKS 30 lb LP Tank 3186 30 lb LP Tank with Gauge 3188 40 lb LP Tank 3189 40 lb LP Tank with Gauge 3192 SWITCHES Pump Ignition Switch 3379 Flow Switch 3822 Relay and...

Page 20: ...383 Flame Sensor Rod 3345 Pilot Orifice 3348 Solenoids 3723 LP Gas Quick Connect 3371 WANDS AND HOSES Snub Nose Wand Deluxe 2 5 ft Deluxe Wand 4 0 ft Deluxe Wand 25 ft Steam Hose w Fittings 50 ft Stea...

Page 21: ...r Industrial Garden Hose Hose Extensions External Chemical Injection System Snub Nose Wand 2 5 ft Wand Stainless Steel Coils Heat Deflector Water Broom Stack Cleaner Surface Cleaner PUMP MOTOR AND ACC...

Page 22: ...nd cylinder Do not run the machine in small confined areas Check you local regulations for propane use in your area STORAGE It is very important that you store your cylinder filled with LP gas in an u...

Page 23: ...manship under normal use and service Normal use and service means not in excess of recommended maximum pressures temperatures incorrect fuels or handling fluids not compatible with component materials...

Page 24: ...y warrants its machines as above stated There are no other express warranties Any implied warranties including warranty of merchantability or of fitness for a particular purpose or merchantability whe...

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