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Instruction 

manual 

EHP 

       page 

14 

____________________________________________________________________________ 

 

5.2. Explanation of the application range

 

 
The electro-hydraulic pump unit type EHP 3 can be connected to all crimping and cutting 
heads of our product range.  

 

Attention 
Do not crimp on or cut or operate this unit on live lines. 

 

Before starting to work on electric lines the user must make sure that none of the parts in 
the working area of the user is life.  

 

The pump unit is especially designed for long continued operation.

 

 

Attention 
During the operation of electric engines sparks can occur which might ignite 
highly inflammable or explosive liquids and materials 

 

Attention 
Electro-hydraulic pump unit should not be operated in pouring rain or under 
water. 

 
The unit can be operated in a temperature range from -20°C to +40°C indoors and 
outdoors. 
 

5.3. Service and maintenance instruction

 

 
The electro-hydraulic unit must be cleaned and dried after each use. The pump is basically 
maintenance free, only the oil level must be checked regularly and the pump has to be 
inspected for possible damages and wear. 
 
To check the oil level of the unit see the oil level control glass (Pos.-No. 5). If the oil level 
proves to be unsatisfactory (below the min. mark) additional oil has to be added. To do that 
open the oil filler plug (Pos.-No. 4) and fill in the oil. After servicing the oil filler plug 
must be screwed on again. 
 
The hydraulic hose (Pos.-No. 9) and the armature must be checked for damage and 
leakage. 
 

5.4. Oil changing cycles

 

 
It is advisable to have the pump serviced by a specialist during regular intervals to 
safeguard a technically proper state before use. 
 
Table 2 - Service schedule 
 
  What   

 

 

When   

 

Who 

 ___________________________________________________________________________________________ 

 

Cleaning 

  after 

each 

use 

 Service 

personnel 

 

Check 

oil 

level  weekly 

  Service 

personnel 

  Check high pressure hose 

weekly  

 

Specialist 

 

Proper 

state 

  quarterly 

 Electric 

specialist 

  Change hydraulic oil   

annually 

 

Manufacturer/Specialist 

 
The hydraulic oil has to be completely changed annually or after 10.000 working cycles.  

 

Summary of Contents for Klauke EHP 3

Page 1: ...hydraulischen Pumpaggregates 4 1 Beschreibung der Komponenten 4 2 Beschreibung der Bet tigungs und berwachungsfunktionen 4 3 Beschreibung eines Pre und Schneidvorganges 5 Hinweise zum bestimmungsgem...

Page 2: ...ltig durch Benutzen Sie dieses Ger t ausschlie lich f r den bestimmungsgem en Gebrauch unter Ber cksichtigung der allgemeinen Sicherheits und Unfallverh tungsvorschriften Einbau und Montage von Verbi...

Page 3: ...om S 3 5 2 Schl sselschalter Steckvorrichtung f r Zweihandbetrieb Steckvorrichtung f r den Sicherheitsfu taster S 3 5 3 Betriebskontrollampe zeigt die Betriebsbereitschaft an S 3 4 leinf llstutzen Ein...

Page 4: ...brachten Manometer verfolgt werden 4 3 Beschreibung des Pre bzw Schneidvorganges Beim Pre vorgang werden die Werkzeugeins tze aufeinander zugeschoben Der auf das Kabel aufgeschobene Kabelschuh Verbind...

Page 5: ...nd ggf auff llen 2 Der Schl sselschalter f r die Fu bet tigung oder Zweihandsicherungssteuerung Pos Nr 2 wird eingeschaltet respektive der Stecker f r den Sicherheitsfu taster wird eingesteckt 3 Der S...

Page 6: ...auch im Au enbereich eingesetzt werden 5 3 Wartungshinweise Das elektro hydraulische Aggregat ist nach jedem Gebrauch zu reinigen und ein trockener Zustand vor Einlagerung sicherzustellen Das Aggregat...

Page 7: ...ahr oder bei h ufigem Gebrauch nach ca 10 000 Verpressungen bzw 8000 Schnittvorg ngen komplett auszutauschen Wir empfehlen diesen lwechsel im Werk ausf hren zu lassen Achtung Bitte verwenden Sie nur s...

Page 8: ...rtigen Ger ten ist irgendwann der Zeitpunkt gekommen an dem die Entsorgungsfrage gestellt werden mu Die Entsorgung der einzelnen Komponenten des Aggregates mu getrennt erfolgen Dabei mu zuerst das l a...

Page 9: ...es ca 40 9 kg Nennleistung 1 1 kW Nennspannung 400V 50 60HZ F rderleistung 0 9 l min Betriebsdruck max 700 bar Eingef llte lmenge 4 65 l Hydraulik l Shell Tellus T 15 Steuerspannung 24 V DC quiv Dauer...

Page 10: ...scription of the electro hydraulic pumping unit 4 1 Description of components 4 2 Description of the operation and control functions 5 Remarks in respect of the determined use 5 1 Operation of the uni...

Page 11: ...ction manual carefully Use this unit only for approved operations Mounting and assembly of connecting material or cutting of cables with this tool must only be performed by specially trained personnel...

Page 12: ...h for the power supply pp 12 14 2 Socket To connect the safety foot switch pp 12 14 3 Power control lamp Lamp that indicates that the pump is ready for service p 12 4 Oil filler Cap screw to oil reser...

Page 13: ...g will not change during the cutting cycle To avoid shearing forces during the cut the blades have to approach the cable conductor vertically in a 90 angle During the cut the blades approach the cable...

Page 14: ...after each use The pump is basically maintenance free only the oil level must be checked regularly and the pump has to be inspected for possible damages and wear To check the oil level of the unit see...

Page 15: ...ss VG 15 and the quality level HLP are suitable for a temperature range 20 C to 40 C AVIA HVI 15 Shell Tellus T 15 Mobil DTE 11 NUTO H 15 Rando HD Z15 Agip OSO 15 BP Energol HLP 15 5 5 Reference as to...

Page 16: ...the various components of the tool have to be treated separately Doing that the first step is to dispose of the oil at special delivery points Attention Hydraulic oils represent a danger for the grou...

Page 17: ...t of the complete pump ca 40 9 kg nominal power 1 1 kW Motor voltage 400 V 50 60 Hz Volume 0 9 l min max operation pressure 700 bar Reservoir capacity 4 65 l Control voltage 24 V DC Sound level 70 dB...

Page 18: ...a Portugal Tel 351 21 3223400 Fax 351 21 3223410 E Mail ana pereira palissygalvani pt SLOWENIEN Isaria d o o Ms Zorz Proizvdnja in trgovina Cece 2a 1420 Trovlje Slowenien Tel 386 356 31800 Fax 386 356...

Page 19: ...IEN Konekt d o o Mr Dubravko Salkovic Cerinina HR 10000 Zagreb Kroatien Tel 00385 12361890 Fax 00385 12361882 E Mail konekt zg tel hr SCHWEIZ Ferratec AG Mr B rgisser Gro mattstr 19 CH 8964 Rudolfstet...

Page 20: ...as ou documentos normativos DIN EN 292 Teil 1 und 2 EN 60204 1 EN 50081 1 EN 50082 2 EN 60529 prEN 982 prEN 1037 conforme as disposi oes das directivas 73 23 CEE S CE 96 Konformitetsdeklaration Vi f r...

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