Textron Jacobsen Tri-King 67139 Instruction Sheet Download Page 1 | Manualshive

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Instruction
Sheet

When Performance Matters.

™

WARNING

If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.

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1 - INCLUDES ITEMS 3 - 16

Tri-King

®

Vertical Mower

Left Front Mower Product No. 67139

Right Front Mower Product No. 67140

Center Mower Product No. 67141

4113401

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Summary of Contents for Jacobsen Tri-King 67139

Page 1: ...should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 IN...

Page 2: ...2 4 Lockwasher 3 8 Heavy Spring to Spring Plate 441904 2 Carriage Bolt 1 2 13 x 10 Spring Plate to Lift Arm 452012 2 Flat Washer 1 2 Spring Plate to Lift Arm 443118 2 Nut 1 2 13 Hex Spring Plate to Li...

Page 3: ...d for the other side DO NOT assemble Down Pressure Springs They will be installed after vertical mowers Figure 1 Figure 2 FRONT MOWERS ________________________________________________________________...

Page 4: ...the lift arms 2 Stop the engine and lock the arms in transport position a Remove pin A and slide handle B from the top slot C to the bottom slot D b Insert pin A to lock handle B in place Note To prev...

Page 5: ...ld be replaced in sets Hand pack each bearing cone with a good grade of multi purpose Moly 2 EP grease 2 To remove the bearing cup use a blind hole bearing puller 3 When installing the seals B and C b...

Page 6: ...spacer b Remove blade from the shaft Install replacement blade with the slot in blade in same position as blade that was removed and retighten nut B securely Torque nut to 12 15 ft lb 16 20 N m 3 Bla...

Page 7: ...rubber trim with a mild soap solution or use commercially available vinyl rubber cleaners 5 Repair damaged metal surfaces and use Jacobsen Orange touch up paint WARNING Before you clean adjust or rep...

Page 8: ...8 4 3 2 9 33 34 35 24 30 31 8 7 6 5 27 13 18 19 20 20 21 21 21 22 23 29 26 36 32 25 28 12 13 11 10 2 3 4 6 5 1 14 15 16 17 TRI KING VERTICAL MOWER 1 1 Bearing Housing Serial No All...

Page 9: ...4 364147 1 Gasket Cover 15 338585 1 Cover 16 446116 4 Lockwasher 10 17 434038 4 Screw 10 24 x 1 2 18 2812091 1 Vertical Reel Assembly 19 2812090 1 Shaft 20 2812086 22 Blade 21 3007137 86 Spacer Blade...

Page 10: ...10 TRI KING VERTICAL MOWER 2 1 Rollers Serial No All 13 10 10 20 11 19 17 15 17 13 10 14 18 16 12 7 4 8 9 1 1 5 2 6 3...

Page 11: ...Grease Fitting 8 N S 1 Tube Roller 9 3003415 1 Shaft Roller 10 446142 8 Lockwasher 3 8 Hvy 11 3008359 1 L H Front Roller Bracket 12 3008360 1 R H Front Roller Bracket 13 443110 8 Nut 3 8 16 Hex 14 47...

Page 12: ...6 22 23 20 31 13 11 3 2 29 11 30 11 12 14 1 1 25 67141 25 67139 25 67141 25 67140 To prevent injury disengage all drives engage parking brake and stop engine before working in machine or emptying gras...

Page 13: ...2 Lockwasher Hvy 12 443110 6 Nut 3 8 16 Hex 13 400260 6 Screw 3 8 16 x 7 8 Hex Head 14 471214 1 Grease Fitting 15 3002813 1 Reel Bumper Bracket Shown 67141 Only 16 3002814 1 Reel Bumper Bracket 67141...

Page 14: ...ipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technicians back...

Page 15: ...s dangers and must read the entire manual before attempting to set up operate adjust or service the machine When Performance Matters GB Parts Manual Jacobsen TR320 Ride on Cylinder Trim Mower 68021 B0...

Page 16: ...tains or emits chemicals known to State of California to cause cancer and birth defects or other reproductive harm FOREWORD Suggested Stocking Guide To Keep your Equipment fully operational and produc...

Page 17: ...ring Hydraulics 44 22 1 Front And Rear Reel Hydraulics 46 23 1 Front And Rear Lift Hydraulics 48 24 1 Drain Hydraulics 50 25 1 Brake Valve and Charge Hydraulics 52 26 1 Oil Cooler Hydraulics 54 27 1 E...

Page 18: ...Operator Platform Serial No All 1 1 1 1 2 3 4 4 5 5 5 6 6 7 8 9 10 10 11 12 12 13 14 31 15 16 16 17 17 18 19 20 20 21 21 27 27 26 26 28 28 29 29 22 23 23 24 25 4397486 3008682 4181865 REV B 3 30 32 1...

Page 19: ...2 mm 13 671556 1 Plate Rear Backing 14 671585 1 Panel Rear Service 15 4395869 1 Panel Floor Service 16 450029 4 Hex Head Screw M10 1 5 x 35 mm 17 450241 4 Hex Head Screw M12 1 75 x 30 mm 18 450357 4 N...

Page 20: ...1 TR320 1 1 Seat Option Serial No All Standard Seat Option 26 26 12 1 2 15 17 5 6 7 19 10 9 9 16 11 14 16 7 8 22 21 13 25 25 24 23 18 24 23 18 6 4 5 13 17 20 17 17 20 13 13 17 13 3 17 15 13 27...

Page 21: ...450190 4 Screw M8 1 25 x 16 mm Hex Head 12 672483 2 Bracket Seat Travel Limiter 13 450214 6 Screw M10 1 5 x 25 mm Hex Head 14 450378 4 Nut M8 1 25 Hex Nyloc 15 450379 2 Nut M10 1 5 Hex Nyloc 16 450390...

Page 22: ...8 TR320 3 1 Armrest and Control Panel Serial No All 9 4 5 11 35 22 38 23 24 25 20 16 26 8 3 18 31 33 36 28 21 2 1 6 17 29 37 14 19 15 35 41 33 39 40 42 10 10 7 11 13 34 27 20 30 32 12 10 42 32...

Page 23: ...tch Seat REFERENCE SW3 See 46 1 20 4225220 2 Plug Panel Refer to Optional Kit 21 4270811 1 Gauge Fuel Hourmeter 22 4283269 1 Switch 3 Position Key REFERENCE SW1 See 46 1 23 4283653 1 Nut M22 1 5 Key S...

Page 24: ...l 16 1 4 4 5 5 6 7 8 9 10 11 12 28 28 26 14 15 15 23 17 17 27 18 20 20 20 20 21 21 21 22 25 29 39 25 2 3 16 20 15 21 29 16 16 28 17 29 22 25 19 34 38 35 36 37 21 21 13 26 26 27 16 21 24 24 31 32 30 31...

Page 25: ...ad 17 450324 3 Nut M8 1 25 Hex 18 450333 1 Nut M12 1 75 Thin Hex 19 450377 1 Nut M6 1 0 Hex 20 450389 9 Washer M6 x 12 5 x 1 8 21 450390 19 Washer M8 x 17 x 1 8 22 452435 6 Nut M6 1 Flange Nyloc 23 45...

Page 26: ...12 TR320 5 1 Traction Linkage Serial No All 1 2 3 4 5 6 7 8 8 9 22 9 9 9 10 10 10 10 11 12 13 14 15 16 17 17 18 19 20 21 23...

Page 27: ...Washer M3 x 7 x 0 6 mm 9 450389 4 Washer M6 x 12 5 x 1 8 10 450390 7 Washer M8 x 17 x 1 8 11 450411 4 Lockwasher M8 x 12 75 x 2 12 450511 2 Screw M3 0 5 x 25 mm Pan Head 13 450002 1 Screw M6 1 x 35 mm...

Page 28: ...44 45 35 35 35 42 36 11 12 14 15 16 17 18 19 19 20 20 20 33 33 20 20 20 20 20 20 20 22 23 23 23 24 24 26 26 26 26 27 28 28 28 28 28 30 31 31 31 31 31 31 31 31 32 46 47 29 4 25 29 13 28 0 7 bar 10 psi...

Page 29: ...ert M6 1 22 450369 3 Nut M8 1 25 Insert 0 7 to 3 8 23 450371 4 Nut M10 1 5 Insert 0 7 to 3 8 24 450377 2 Nut M6 1 Hex Nyloc 25 450379 3 Nut M10 1 5 Hex Nyloc 26 450389 4 Washer M6 x 12 5 x 1 8 27 4503...

Page 30: ...8 9 38 10 10 10 11 39 13 14 15 40 31 31 31 17 44 18 19 27 2 2 27 19 19 19 19 19 2 19 19 20 20 21 21 22 21 23 2 32 19 21 31 31 24 21 21 42 28 21 21 21 21 33 33 37 37 33 30 34 34 35 35 36 36 21 21 41 3...

Page 31: ...ad 20 450380 6 Nut M12 1 75 Hex Nyloc 21 450392 32 Washer M12 x 24 x 2 7 22 450055 4 Bolt M12 1 75 x 75 mm Hex Head 23 4381048 4 Carrier Support 24 4391327 2 Lower Ch Rail Bracket 25 450391 4 Washer M...

Page 32: ...18 TR320 8 1 Front Axle Serial No All 2 8 4 7 5 6 3 3 3 1 8 8...

Page 33: ...75 x 40 mm Hex Head 4 4388026 2 Treaded Wheel and Tire Assembly 4233963 1 Tire 20 x 12 10 4 Ply Grassmaster 5 4375488 1 Wheel 10 x 8 5 6 4220940 1 Tubeless Tire Valve 7 001341110 5 Nut 1 2 20 Wheel 8...

Page 34: ...20 TR320 9 1 Rear Axle Assembly Serial No All 1 2 3 4 5 7 6 6 6 8 8 9 9 9 10 10 11 11 11 12 12 13 14 15 16 17...

Page 35: ...3 x 19 5 x 2 5 6 450216 4 Hex Head Screw M10 1 5 x 35 mm 7 450239 1 Hex Head Screw M12 1 75 x 20 mm 8 450242 6 Hex Head Screw M12 1 75 x 35 mm Grade 8 8 9 450391 4 Washer M10 x 21 x 2 2 10 450392 6 Wa...

Page 36: ...22 TR320 10 1 Rear Axle Serial No All 1 2 3 3 4 5 6 7 8 9 9 9 10 11 12 13 14 25 26 27 15 16 17 18 19 20 21 22 23 24 24 28 9...

Page 37: ...D Wheel Yoke 14 450020281 1 Nut 1 2 20 Thin Hex 15 450056 4 Screw M12 1 75 x 80 mm Hex Head 16 450214 4 Screw M10 1 5 x 30 mm Hex Head 17 450391 4 Washer M10 x 21 x 2 2 18 450392 2 Washer M12 x 24 x 2...

Page 38: ...24 TR320 11 1 Air Filter Serial No All 1 1 2 3 4 5 6 7 8 10 11 12 9 9 7 12...

Page 39: ...4378646 1 Bracket Air Cleaner 5 4395228 1 Rain Cap Includes Clamp 6 450192 2 Screw M8 1 25 x 25 mm Hex Head 7 450242 2 Screw M12 1 75 x 35 mm Hex Head 8 452436 2 Nut M8 1 25 Flange Nyloc 9 452438 2 N...

Page 40: ...26 TR320 12 1 Radiator Serial No All 1 1 2 2 3 4 5 6 7 8 9 9 10 11 12 14 14 24 16 17 18 19 19 20 20 20 20 21 21 21 22 25 25 26 26 22 23 23 23 27 18 009034880 16 21 23 21 15 15 15 13...

Page 41: ...Expansion Tank 11 4399443 1 Shroud Front Radiator 12 4394906 1 Seal Radiator Foam 13 450000 1 Screw M6 1 x 25 mm Hex Head 14 450008 4 Screw M6 1 x 55 mm Hex Head 15 450191 5 Screw M8 1 25 x 20 mm Hex...

Page 42: ...28 TR320 13 1 Remote Engine Oil Cooler and Filter Serial No All 1 2 3 4 6 6 9 10 11 13 12 5 8 12 14 14 15 17 16 7...

Page 43: ...g 8 ORFS x 1 2 NPTF Straight Can Use 4186441 339910 1 O Ring 8 ORFS 7 4399007 1 Hose Oil Cooler to Filter 8 672486 1 Panel Radiator Bottom 9 4399008 1 Hose Filter to Engine 10 4396366 1 Fitting 6 ORFS...

Page 44: ...1 Engine Mounting Serial No All 1 Part of Item 1 2 3 4 4 4 5 6 6 6 6 7 7 7 7 7 8 8 8 8 9 9 9 10 10 11 11 11 12 12 13 13 13 13 14 16 15 17 25 9 View Rotated 180 For Clarity 18 26 27 19 19 20 21 22 24...

Page 45: ...nge Nyloc 12 452436 2 Nut M8 1 25 Flange Nyloc 13 450172 7 Screw M6 1 x 25 mm Hex Head 14 450377 1 Nut M6 1 Hex Nyloc 15 450388 2 Washer M5 x 10 x 1 1 16 450376 3 Nut M5 0 8 Hex Nyloc 17 4393167 1 Pla...

Page 46: ...e and Pumps Serial No All 1 2 3 4 5 6 7 8 42 10 11 13 13 14 15 16 16 16 16 17 18 17 17 17 17 17 18 19 19 19 21 20 20 20 20 20 20 20 21 22 23 24 24 24 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 22...

Page 47: ...er M12 x 24 x 2 7 19 450411 7 Lockwasher M8 x 12 75 x 2 20 450412 17 Lockwasher M10 x 15 9 x 2 5 21 450413 5 Lockwasher M12 x 17 9 x 2 5 22 452435 8 Nut M6 1 Flange Nyloc 23 452437 1 Nut M10 1 5 Flang...

Page 48: ...34 TR320 16 1 Engine Exhaust Serial No All 1 2 3 4 5 5 6 7 8 9 10 11 11 12 13 14 14 15 16 17 17 17 18 19...

Page 49: ...er Exhaust 8 450168 2 Screw M6 1 x 12 mm Hex Head 9 450171 2 Screw M6 1 x 16 mm Hex Head 10 450216 2 Screw M10 1 5 x 35 mm Hex Head 11 450389 4 Washer M6 x 12 5 x 1 8 12 450390 4 Washer M8 x 17 x 1 8...

Page 50: ...k and Routing Serial No All A B A B 1 2 10 4 5 5 5 6 7 8 9 42 11 12 12 13 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 28 29 30 30 31 31 31 31 31 31 31 31 31 32 33 34 35 41 41 36 37 38 39 40...

Page 51: ...346 1 Strap Fuel Tank See 2 1 for mounting 22 672789 1 Hose Fuel Pump to Fuel Filter Cut Length 620 mm 23 672788 1 Hose Tank to Pre Filter Cut Length 900 mm 24 672790 1 Hose Pre Filter to Fuel Pump Cu...

Page 52: ...320 18 1 Hydraulic Tank and Hood Serial No All 23 2 2 2 3 3 3 3 4 4 4 4 4 5 5 6 7 8 9 10 11 12 14 15 15 15 16 16 17 17 18 19 20 25 26 21 22 22 24 TR320 B I O D E G RADABLE FL U I D 21 13 15 1 2 15 17...

Page 53: ...ORB 10 671857 1 Lanyard Hood 11 669840 4 Pop Rivet 4 8 x 14 12 2198112 1 Draw Latch 13 N S 1 Latch Keeper 14 4356728 1 Hood Engine 15 450387 14 Washer M4 x 9 x 0 9 16 450520 4 Screw M4 0 7 x 20 mm Pa...

Page 54: ...40 TR320 19 1 Hydraulic Valve Assembly Serial No All 1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 21 22 16 17 19 20 3 18 18...

Page 55: ...4 1 Steering Wheel 9 2811365 1 Cap Steering Wheel 10 4198282 1 Steering Column 4278451 1 Kit Gas Spring Pivot 4399466 1 Kit Steering Column Pivot 4397006 1 Kit Steering Column Pivot 4270219 1 Kit Univ...

Page 56: ...42 TR320 20 1 3WD Traction Hydraulics Serial No All 14 14 Port L Port R Drain Tube Port 1 Brake Tube Port X Port B Port A Rear Wheel Motor Ports 6 6 6 11 13 12 6 1 2 3 16 4 10 10 9 8 7 7 5 2 15 15...

Page 57: ...Ring 10 ORFS 339899 1 O Ring 10 ORB 7 4379926 2 Wheel Motor 235 cc See 8 1 8 4391026 1 Tube Front Motor Transmission Line Left Motor Port L 9 4398266 1 Tube Transmission Line Front Motors Right Motor...

Page 58: ...R L P T E Hose 20 To Lift Valve Port P Hose 15 From Pump Hose 21 To Lift Valve Port T Steering Valve viewed from end Hose 18 To Steering Cylinder Hose 17 To Steering Cylinder Front and Rear Reel Valve...

Page 59: ...ose Pump to Steering Valve Steering Valve Port P 4396209 1 Bundle 3WD Steering Hose 8 4391206 1 Hose Steering Valve to Cylinder Valve Port L Cylinder Left Port 9 4391206 1 Hose Cylinder to Steering Va...

Page 60: ...46 TR320 22 1 Front And Rear Reel Hydraulics Serial No All 1 3 4 5 6 7 11 8 9 10 10 10 10 1 1 2 10 10...

Page 61: ...essure Line Front RH Unit 5 4391088 1 Hose Return Line Rear Unit 6 4399579 1 Tube Return Line Cutter Unit 7 4399578 1 Tube Pressure Line Cutter Unit 8 339985 1 Fitting 8 ORFS x 10 ORB Straight 339910...

Page 62: ...48 TR320 23 1 Front And Rear Lift Hydraulics Serial No All 5 6 7 8 5 5 5 10 3 4 1 9 9 2 Lift Valve Viewed From Front CR L A B 2...

Page 63: ...95 2 Cylinder Lift See 40 1 for Service Parts 3 4390979 1 Hose Lift Arm Front LH 4 4399747 1 Hose LIft Arm Front RH 5 340061 5 Fitting 6 ORFS x 6 ORB 90 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 6...

Page 64: ...al No All 1 21 22 8 6 1 1 6 T 4 Lift Valve Viewed From Rear Port L Port R Drain Tube Port 1 Brake Tube Port X Brake Valve Viewed From Bottom CHG DR PB1 CHG DR PB1 23 23 26 2 3 4 17 20 18 16 24 5 3 7 1...

Page 65: ...ring Valve 13 339980 2 Fitting 6 ORFS x 8 ORB Straight 339909 1 O Ring 6 ORFS 339898 1 O Ring 8 ORB 14 340097 1 Fitting M Tee 15 4399269 1 Tube Bypass Line Lift Valve 16 340067 1 Fitting 8 ORFS x 10 O...

Page 66: ...arge Hydraulics Serial No All 8 8 Reel Valve Viewed From Rear T P Brake Valve Viewed From Bottom Brake Valve Viewed From Left CHG DR PB1 PB2 7 7 1 3 7 2 5 6 19 19 4 9 10 11 13 15 16 14 14 12 18 A Reel...

Page 67: ...Steering 10 4203740 1 Pump LPV 35 cc Piston 11 4398146 1 Hose Return Line Charge Filter 12 340074 1 Fitting 12 ORFS x 10 ORB 339912 1 O Ring 12 ORFS 339900 1 O Ring 12 ORB 13 4395287 1 Filter Charge...

Page 68: ...54 TR320 26 1 Oil Cooler Hydraulics Serial No All 7 5 4 14 3 2 6 1...

Page 69: ...See 18 1 2 4391186 1 Hose Cooler Return Line 3 4391546 1 Hose Cooler inlet Line 4 339994 1 Fitting 12 12 Straight Thread 5 340074 1 Fitting 12 ORFS x 12 ORB 90 339912 1 O Ring 12 ORFS 339900 1 O Ring...

Page 70: ...Serial No All K1 F10 K3 15 20 F7 F4 K4 20 10 F8 F6 30 F5 K2 30 F3 40 F2 30 F9 K1 K14 F1 F2 F4 2 5 8 15 F7 F8 F11 F12 5 10 F6 F9 4 6 F5 F10 3 0 7 1 1 2 12 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 3...

Page 71: ...450389 2 Washer M6 x 12 5 x 1 8 14 450528 1 Screw M5 0 8 x 16 mm Pan Head 15 450190 4 Screw M8 1 25 x 16 mm Hex Head 16 4395081 1 Bracket Controller Mount 17 452686 4 Screw M5 0 8 x 16 mm Taptite 18...

Page 72: ...And Lift Arms Serial No All 15 13 2 9 11 5 17 33 35 43 38 27 28 8 9 1 14 21 19 16 26 4 12 21 22 46 6 24 29 24 7 10 42 38 41 34 36 41 40 38 39 40 43 38 41 34 42 39 38 31 32 44 3 37 30 25 18 23 18 A A 1...

Page 73: ...25 x 1 937 x 0 03 25 450511 2 Screw M3 0 5 x 25 mm Pan Head 26 450213 2 Screw M10 1 5 x 20 mm Pan Head 27 450079 2 Bolt M16 2 x110 28 450393 2 Washer M16 x 30 x 3 3 29 452439 2 Nut M16 Flange Nyloc 3...

Page 74: ...l Serial No 671569 All Serial No 673530 All Serial No 673531 All Serial No 673532 All 3 4 1 2 2 8 23 30 Reel Center Pivot Arm Weldment 4 5 7 11 10 8 6 9 12 21 20 13 16 17 21 19 14 31 15 18 22 26 and 3...

Page 75: ...12 x 24 x 2 7 For 26 US and UK Reels 18 450433 2 Lockwasher M8 x 15 x 0 8 For 26 US and UK Reels 19 450725 2 Screw M8 1 25 x 30mm Socket Head For 26 US and UK Reels 20 450866 4 Screw M8 1 25 x 25mm So...

Page 76: ...ight 2500712 5002087 2500714 2500713 5002088 2500715 503359 5002089 503361 503359 5002089 503361 503360 5002090 503362 Number of Reel Blades 1 2 3 4 5 6 7 9 10 11 11 12 12 13 13 14 14 15 15 16 16 17 1...

Page 77: ...ave 18 445789 2 Nut 1 2 20 Spiralock Flange 19 340796 1 Coupler Motor 20 1001464 1 Bearing Housing 21 3001152 1 Washer 22 3000983 1 Oil Seal 23 313456 1 Bearing Cup 24 471214 1 Grease Fitting 25 47124...

Page 78: ...uter Reel Serial No 671567 Serial No 671568 Serial No 671569 Serial No 673530 Serial No 673531 Serial No 673532 1 2 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 4182520 22 23 23 23 24 25...

Page 79: ...3 8 24 x 3 4 Flat Head For 30 Reel 9 4184653 11 Locknut 3 8 24 Expanding For 26 Reel 9 4184653 13 Locknut 3 8 24 Expanding For 30 Reel 10 338585 1 Cover Bearing Housing 11 364147 1 Gasket Cover 12 434...

Page 80: ...al No 671568 Serial No 671569 Serial No 673530 Serial No 673531 Serial No 673532 1 2 3 4 4 10 10 7 7 8 8 9 9 23 23 23 23 11 11 12 12 13 13 13 13 14 14 14 14 15 15 15 15 15 15 16 16 16 16 16 17 18 19 1...

Page 81: ...rease Fitting 1 4 28 Straight 10 3005156 2 Wear Sleeve 11 412015 2 Set Screw 5 16 18 x 5 8 Square Hd 12 3007673 2 Housing Roller Adjuster 13 3000313 4 Nut 3 4 16 Hex Adjuster 14 400264 8 Screw 3 8 16...

Page 82: ...68 TR320 33 1 Standard Unit Fixing Serial No 1 2 3 4 12 12 2 5 11 11 9 9 9 14 8 8 9 5 6 6 7 13 10 11 11 14 Reel Unit Mounting...

Page 83: ...t Mount Brace LH Bracket 5 450028 2 Hex Screw 6 450040 8 Hex Bolt M10 1 5 x 90 Grade 8 8 7 450242 4 Screw M12 1 75 x 35 mm Hex Head Grade 8 8 8 450378 2 Nut M8 1 25 Hex Nyloc Grade 8 9 450390 4 Washer...

Page 84: ...70 TR320 34 1 Grass Catcher Serial No 3 1 12 15 16 10 7 17 2 6 4 13 14 5 5 11 3 6 8 16 15...

Page 85: ...8 16 x 1 50 Hex Head 5 403751 4 Screw 5 1 18 x 750 6 4371652 2 Casting Catcher Ductile Iron 7 4371653 1 Latch 8 4371654 1 Catch 9 4371655 1 Spring LS 10 4371656 1 Spring RS 11 4371657 2 Pin Catcher 1...

Page 86: ...1 Hand Pump 4375543 1 Seal Kit 3 4280751 1 Valve Solenoid 4375546 1 Seal Kit 4 4171444 1 Coil REFERENCE SOL8 See 46 1 5 4375542 1 Nut Coil 6 4280752 1 Valve Needle 4375547 1 Seal Kit 7 4369147 1 Valve...

Page 87: ...9909 4 O Ring 3 4135552 1 Coil REFERENCE SOL1 2 See 46 1 4 5002157 3 Port Plug 5 5001065 3 Port Plug 6 4136814 2 Nut Coil with O Ring 7 4105980 1 Knob Flow Control 8 4143527 4 Bolt D03 Service Short 9...

Page 88: ...ncludes Coil Nut 4171462 1 Seal Kit 3 4171463 1 Relief Valve 4171464 1 Seal Kit 4 4171465 1 Over Center Valve 4171466 1 Seal Kit 5 4171467 1 Solenoid Valve Includes Coil Nut 4171468 1 Seal Kit 6 41714...

Page 89: ...asher 5 N S 2 Seal Section 6 N S 2 Anti Extrusion 7 N S 2 Seal Thrust Plate 8 N S 2 Thrust Plate 9 N S 1 Gear Set 10 N S 2 Dowel Pin 11 N S 1 Body Motor 12 N S 1 Rear Cover 13 N S 4 Screw M8 x 115 mm...

Page 90: ...76 TR320 39 1 Steering Cylinder Part Number 4244289 Serial No All 1 2 3 4 5 6 7 8 9 10...

Page 91: ...scription Serial Numbers Notes 1 N S 1 Tube Cylinder 2 N S 1 Rod and Piston Assembly 3 1 Seal Piston 4 1 Wiper Piston 5 N S 1 Gland Cylinder 6 1 O Ring Gland 7 1 Seal Gland 8 2 Wiper Seal 9 1 Seal Tub...

Page 92: ...rt Number 669395 Serial No Item Part No Qty Description Serial Numbers Notes 1 N S 1 Cylinder 2 N S 1 Gland 3 N S 1 Rod 4 N S 1 Snap Ring 4369206 1 Seal Kit 5 N S 1 O Ring 6 N S 1 Inner Bearing 7 N S...

Page 93: ...Serial Numbers Notes 1 N S 1 Cylinder 2 N S 1 Gland 3 N S 1 Rod 4 N S 1 Snap Ring 4369206 1 Seal Kit 5 N S 1 O Ring 6 N S 1 Inner Bearing 7 N S 1 Seal Gland 8 N S 1 Outer Bearing 9 N S 1 Wiper 41 1 Re...

Page 94: ...80 1 2 3 4 5 6 7 8 9 10 11 12 26 27 28 27 13 14 16 17 18 19 20 21 22 23 15 24 25 15 TR320 42 1 Steering Valve Part No 4393849 Serial No All...

Page 95: ...N S 1 Set Spring 11 N S 1 Check Valve Ball 12 N S 3 Screw Special 13 N S 5 O Ring 14 N S 1 End Cover 15 N S 2 O Ring 16 N S 1 Rim Gearwheel 17 N S 1 Gearwheel 18 N S 1 Distributor Plate 19 N S 1 O Ri...

Page 96: ...82 TR320 43 1 Gear Pump Part Number 4134071 Serial No All 19 18 2 16 6 10 7 11 17 1 23 22 14 15 20 21 4 8 9 5 3 12 13...

Page 97: ...N S 1 Thrust Plate 7 N S 1 Thrust Plate 8 N S 1 Drive Gear 9 N S 1 Driven Gear 10 N S 1 Drive Shaft 11 N S 1 Driven Gear 12 N S 4 Screw M10 X 135mm 13 N S 4 Washer 14 N S 1 O Ring 15 N S 2 Seal 16 N S...

Page 98: ...mp Part Number 4203740 Serial No All 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 46 47 48 49 50 41 41 42 42 43 43 44 45 56 57 58 59...

Page 99: ...ner Spring 17 1 Valve Plate 18 1 Slotted Pin 19 1 Charge Relief Plug 4800308 20 4224121 1 O Ring 001149 9004201 6200 21 1 Shim Kit 4510027 22 1 Spring Charge Pressure 4800714 23 1 Poppet 1200359 24 1...

Page 100: ...Pump Continued Part Number 4203740 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 46 47 48 49 50 41 41 42 42 43 43 44 45 56 57 58 59 6...

Page 101: ...ew 378083 9007210 0804 51 1 Housing 4250185 52 2 Dowel Pin 5000529 53 1 Plug Assembly 664524 9005110 9000 54 1 O Ring 001156 9004201 7500 55 2 Retaining Ring External 9006300 0137 56 1 Ball Bearing 37...

Page 102: ...88 TR320 45 1 3WD Rear Wheel Motor Part Number 4379887 Serial No All 1 2 3 4 5 11 12 6 6 6 7 8 9 10...

Page 103: ...1 4304405 1 Output Shaft 2 4304407 1 Bearing 3 4399830 7 Screw Hex Head 4304409 1 Seal Kit 4 N S 1 Grease Seal 5 N S 1 Bearing Shell 6 N S 3 O Ring 7 N S 1 Back Up Washer 8 N S 1 Shaft Seal 9 N S 2 B...

Page 104: ...u 135 Wh Bn J1 2 J2 1 J1 3 J1 5 B C7 K11 134 Bk Og 139 Wh 145 Bk 143 Pu F2 144 Wh AD 4 AE 5 AE 6 AD 6 AE 4 K2 54 Gn Bu F12 119 Wh 76 Gn Bk F11 98 Wh 91 Gn F9 115 Wh 140 Gn Ye F6 125 Wh 77 Bk 45 Gn Gy...

Page 105: ...28 Og Gn 28 Og Gn 21 Og Gn J3 2 J3 3 26 Og Ye 30 Og 27 Og Bu 27 Og Bu 33 Og Pu 31 Og Bu 26 Og Ye 32 Og Ye 42 Gn Gy 42 Gn Gy 100 Ye Gn 52 Bk Pu 19 Wh Pu 135 Wh Bn 135 Wh Bn 57 Wh Bn 45 Gn Gy 141 Gn Pu...

Page 106: ...ctor Part of optional light kit J4 Not Shown Weight Transfer Option Connector Part of optional light kit K1 See 27 1 4329751 Ignition Relay 1 Included with Engine K2 See 27 1 4329751 Ignition Relay 2...

Page 107: ...See 3 1 4139764 Parking Brake Switch SW7 Not Shown Lift Lower Switch SW8 Not Shown Transport Speed Switch SW9 Not Shown Work Light Switch SW10 Not Shown Cross Cut Sensor SW11 Not Shown Weight Transfe...

Page 108: ...Right Front Wheel Motor Rear Wheel Motor 1 X 2 1 X 2 R L L R Left Front Wheel Motor 13 ci 13 ci 28 7 ci A B 0 671 ci 0 671 ci 0 67g1 ci A B P G T Reel Valve SOL2 SOL1 Left Front Reel Motor Right Fron...

Page 109: ...R320 47 1 Hydraulic Schematic 3WD Option Schematic Continued Serial No All Steering Valve LT L R P T E RT 2030 psi Left Front Cylinder Center Cylinder Right Front Cylinder 363 psi 3045 psi 051 SP T L...

Page 110: ...of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pail of 120 Grit 5002491 One 25 Pound Pail of 120 Grit Specialty Compound 365422 5 3 Ounce Tube of Electrical Insulating Gel 50015...

Page 111: ...53 339902 45 339904 39 45 339908 45 339909 29 49 51 53 73 339910 29 47 51 339911 43 53 339912 43 53 55 339914 45 339972 45 339977 51 339979 51 53 339980 51 339984 51 339985 47 339989 43 53 339993 43 3...

Page 112: ...4506 9 4375506 15 4375543 72 4375544 72 4375546 72 4375547 72 4375566 15 4375586 41 4375587 41 4375646 72 4376646 2 15 4376647 2 4376648 2 9 4376688 27 55 4377606 33 4377767 31 4377786 11 4377886 11 4...

Page 113: ...4 2 15 33 37 39 61 450215 15 17 23 450216 21 35 450217 59 450239 21 450240 2 15 450241 5 450242 17 21 25 33 69 450321 17 450323 27 33 57 450324 11 27 450331 9 29 450333 11 450357 5 17 27 450358 33 450...

Page 114: ...31 39 669881 57 669996 27 670526 15 670576 57 670577 57 670578 57 670579 57 670815 59 670963 59 671357 5 671358 15 671556 5 671585 5 671673 11 671857 39 672308 9 672486 29 672550 37 672591 29 672598 2...

Page 115: ......

Page 116: ...n Performance Matters Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory...

Page 117: ...1105 E4B 3WD 068021 B100 TR320 Kubota D1105 E4B 3WD Series EP EP1 STARTING THE ENGINE SEAT ADJUSTMENT CONTROLS DRIVING MOWING VISUAL DISPLAY Refer To The Safety Operation And Maintenance Manual For Fu...

Page 118: ...bsen reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice 2018 J...

Page 119: ...plugs operate automatically The time taken for the engine to start depends on the temperature of the cool ant 4 When the engine starts release the key immediately The key returns to the RUN position...

Page 120: ...adjust lever C is on the front of the seat To change the operator weight setting pull the lever out When sitting on the seat rotate the lever until your weight kg is shown in the window D ARM REST ADJ...

Page 121: ...correct position to operate the traction pedal comfortably Push the small foot pedal A at the base of the steering column Tilt the column backward or forward to the correct position Release the small...

Page 122: ...ONTROLS A Key Switch B Light Switch Optional C Parking Brake Switch D Mow Switch E Back Lap Switch F Glow Plug Indicator G Multi Function Gauge H Traction Control Switch I Lift Lower Switch 4391886 43...

Page 123: ...the switch to engage the parking brake When the engine is stopped the parking brake is applied To release the parking brake press the opposite end of the switch The parking brake icon is displayed on...

Page 124: ...pre heats until the engine is running MULTI FUNCTION GAUGE The Multi Function Gauge is activated when the key switch is turned to the On position The features available are listed below 1 Machine Hour...

Page 125: ...t lower switch to lift the cutting units into cross cut To lift the units into the transport position press and hold the bottom of the lift lower switch THROTTLE LEVER The throttle lever controls the...

Page 126: ...posi tion then decrease throttle To stop the vehicle on a slope it may be necessary to apply traction in the oppo site direction to which the machine is trying to roll HOW TO STOP Disengage the drive...

Page 127: ...rake and drive in a forward direction HOW TO REMOVE OR INSTALL GRASS CATCHERS Set the mow switch in the OFF Down position lower the cutting units to the ground put the parking brake switch in the ON p...

Page 128: ...ng Lamp Parking Brake HYDRAULIC OIL TEMPERATURE Hydraulic temperature This feature is unavailable BLOCKED HYDRAULIC FILTER Hydraulic temperature This feature is unavailable ENGINE TEMPERATURE WARNING...

Page 129: ...d on when ignition is switched on and will go out when the engine is started The light will illuminate when the battery voltage drops below 11 5 Volts for one minute If the light comes on while the en...

Page 130: ......

Page 131: ......

Page 132: ...America Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen 1451 Marvin Griffin Road Aug...

Page 133: ...TR320 Kubota D1105 E4B 3WD Series EP EP1 WARNING WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine must be trained in its proper use warned of i...

Page 134: ...From Cutting Units 36 Backlapping 36 Transporting 38 Transporting On A Trailer Or Flatbed 38 Jacking Point 38 Mowing On Slopes 39 ADJUSTMENTS General Precautions 42 Traction Control 42 Weight Transfe...

Page 135: ...anufacturer are understood to be part of the correct use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure th...

Page 136: ...F Machine type Name G Product code H Product name J Serial number Location of Serial number plate The serial number plate is found on right hand side of the operators platform Chassis Stamp The Seria...

Page 137: ...e group and serial number The engine serial number is also found on the engine block ROPS Serial number plate A Weight of ROPS B Date Code C Standard Used D Part Number E For Product F Serial Number R...

Page 138: ...the necessary lifting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batteries...

Page 139: ...2 Website www ransomesjacobsen com Select the MANUALS tab You have the option to view or Download a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied w...

Page 140: ...en 8 2 INTRODUCTION NOTES...

Page 141: ...ect or prevent the operation of any switch c Never operate equipment that is not in correct order or with damaged or missing labels decals guards shields deflectors or without other protective devices...

Page 142: ...are not visible g When you drive in the reverse direction look behind you and down to make sure the path is clear Do not operate the cutting units when you drive in the reverse direction h Use cautio...

Page 143: ...transfer fuel c Never keep the mower or fuel containers near an open flame or any device that can cause the ignition of fuel or fuel vapors d Never fill the fuel containers inside a vehicle or on a tr...

Page 144: ...s that move Do not adjust the mower with the engine in operation unless the adjustment needs the engine in operation l Carefully release the pressure from components with stored energy m To prevent in...

Page 145: ...ditional information or service is required contact your authorized Ransomes Jacobsen Dealer Your dealer has personnel trained in the latest service procedures for your equipment WARNING The Interlock...

Page 146: ...ven off road a seat belt must be worn only when a ROPS frame is in position This warning is because a seat belt must be worn with a ROPS to follow the machinery directive 2006 42 EC sections 3 2 2 sea...

Page 147: ...combined value of the activities WARNING Never mow if there is a risk of lightning or you hear thunder If you are in the middle of mowing stop in a safe place turn off the engine and go inside a build...

Page 148: ...en 16 4 LABELS 4 1 SAFETY LABELS EC ____________________________________________________ 4153197 A B C D E F G H J K L 4181865 14 009114550...

Page 149: ...Drive Belt Do Not Remove The Safety Shields While The Engine Is In Operation D 009114340 Caution Diesel Fuel E 009114100 Caution Battery F 009114550 Slope Angle G 009034960 Caution Rotating Blades H 0...

Page 150: ...LABELS 4 2 INSTRUCTION LABELS EC _______________________________________________ TOTAL EQUIVIS ZS 46 4286422 L 4324674 B I O D E GRADABLE F L U I D 4397486 4397486 0 7 bar 10 psi 673581 A B C D E F G...

Page 151: ...673581 Tyre Pressure E 4164861 Forward Reverse Traction Pedal F 4286422 Hydraulic Fluid G 4397046 Jacking Point H 4164580 Lubrication Point J 4111408 Biofluid K 670526 Glow Plug L 3008682 Tow Valve M...

Page 152: ..._________________________________________ 5 2 Control Panel 5 3 Throttle Control 5 4 Armrest Adjuster 5 5 Traction Pedal 5 6 Mow Speed Lever 5 7 Steering Tilt Lever 5 8 Brake Valve Under Floorboard 5...

Page 153: ...___________________________________ A Key Switch B Light Switch Optional C Parking Brake Switch D Mow Switch E Back Lap Switch F Glow Plug Indicator G Multi Function Gauge H Traction Control Switch I...

Page 154: ...SWITCH ____________________________________________ Move the orange button to the rear Towards the Operator and press the switch to engage the parking brake When the engine is stopped the parking bra...

Page 155: ...efore turning on Backlap 5 2 F GLOWPLUG INDICATOR L E D ________________________________________ The L E D will illuminate when the starter key is turned to the Start Position for six seconds whilst t...

Page 156: ..._____________ Hydraulic filter blocked This feature is unavailable 5 2 G 4 MULTI FUNCTION GAUGE ENGINE TEMPERATURE WARNING LAMP _______ Colour red on when the engine coolant temperature reaches a pres...

Page 157: ...red on when ignition is switched on and will go out when the engine is started The light will illuminate when the battery voltage drops below 11 5 Volts for one minute If the light comes on while the...

Page 158: ...he top of the lift lower switch to lower the cutting units or press the bottom of the lift lower switch to lift the cutting units into cross cut To lift the units into the transport position press and...

Page 159: ...____________________________________ The mow speed lever is used to limit the forward speed while mowing When you mow rotate the mow speed stop lever to mow position A so the traction pedal contacts t...

Page 160: ...Tow valve B is located underneath the transmission pump A between the engine and two section gear pump 1 To push the machine disengage the parking brake see section 5 10 2 Turn the screw C found on t...

Page 161: ...ise after you release lock wheel B Use the hand pump C to create enough pressure to release the brakes 50 to 60 strokes will give 90 seconds of brake release When complete rotate the hand wheel A to t...

Page 162: ...s are in good condition 2 Check the fuel supply radiator coolant level crankcase oil level and air cleaner is clean All fluids must be at the full mark while the engine is cold 3 Make sure all cutting...

Page 163: ...tch is in the OFF position The engine will start TEST 2 The engine must not start if the mow switch is in the ON position TEST 3 The engine must not start if the parking brake switch is in the OFF pos...

Page 164: ...y parking areas cart paths Stones released from the equipment can cause injuries to persons and damage the equipment 7 When you move across the roads or paths disengage the cutter motors and lift the...

Page 165: ...d washer F 3 Align the cutting unit with shaft fitted with the lift arm 4 Re fit the clamp plate holding the shaft to the lift arm Fitting the hydraulic motor 1 It is important not to contaminate the...

Page 166: ...y clockwise and hold until the engine starts approximately 5 10 sec 3 The glow plugs are auto timed depending on the coolant temperature for operating the starter motor This should only take a few sec...

Page 167: ...cutting units with the joystick 3 To engage the cutting mechanism press the lower half of cutting unit switch found on the control panel 4 Release the parking brake and drive in a forward direction T...

Page 168: ...ability to allow the cylinders to be driven in reverse direction for backlapping 1 Backlapping is a process which will lightly grind the cylinder to the bottom blade while installed on the mower 2 If...

Page 169: ...west speed 3 Set the Backlap switch to the Backlap position 4 Start the engine and set the throttle to maximum engine speed Switch the cutting unit switch PTO to the ON position 5 If necessary adjust...

Page 170: ...ld be placed around the cutting units when transporting on a trailer or flatbed Use straps over the front and rear wheels A Make sure that all tie down straps are tight Check the fuel and hydraulic ta...

Page 171: ...ower equipment to the ground Correct tyre pressure is necessary for maximum traction See Specification WARNING The vehicle can turn over in some conditions The method for the correct operation on the...

Page 172: ...angle of the ground WARNING When the machine Is driven on the road use the ROPS Frame and fasten the seat belt A Seat Belt and a ROPS is necessary to meet the Machinery Directive 2006 42 EC sections...

Page 173: ...in Degrees Slope Angle D measured in Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 0 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 0 25 0 275 15 4 27 5 10 15 5 27 8 300 16 7 30 0 11 17 0 30...

Page 174: ...___________________ The LPV transmission pump has a maintenance free drive limiter If the machine does start to move slowly at The idle speed do this maintenance 1 Lift and support the vehicle with al...

Page 175: ...button is operated on the control pod the weight distribution you set will engage Use the Weight Transfer to adjust for the cutting unit movement on rough ground and for traction on slopes To set the...

Page 176: ...racket C until bracket is centred under the sensing portion of the switch E The switch contacts will close and the red LED will turn on Tighten hardware A and B 7 6 ARMREST HEIGHT ADJUSTMENT _________...

Page 177: ...witch is installed on the mower frame behind the centre lift arm If the reels continue to rotate when lifted or do not rotate when lowered inspect the switch Adjust or replace the switch as required T...

Page 178: ...of the bedknife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper...

Page 179: ...in the Fixed Mode or the Floating Mode 2 Fixed Mode is generally used for cutting heights greater than 1 in 25 mm and the mower does not require a front roller unless the terrain is rough and uneven...

Page 180: ...ilt the front mowers 90 degrees and tether the mowers together 3 On the rear mower centre remove the pin and collar on the shaft and slide the mower backwards 4 Always make the reel to bedknife adjust...

Page 181: ...n the mounting bracket upside down then use holes N of the frame and the two holes shown in black of adjuster F 3 Loosen nut L and adjust screw K to obtain desired cutting height X then lock nut L aga...

Page 182: ...of cut is set by adjusting the front roll only by carriage screw F and locknuts J 7 13 TO SET REAR ROLL ___________________________________________________ With a new bedknife 1 Set the height of cut...

Page 183: ...fe lay setting bar G on rear roll with screw head over bedknife lip 3 Adjust front roll to the setting bar by means of the two front locknuts J CAUTION The height of cut range for each set of holes ta...

Page 184: ...eel to the bedknife lift and turn alternately left and right hand handwheels A either clockwise to put on cut or anticlockwise to take off cut and release keep turning the handwheel until it locates i...

Page 185: ...B By moving the lever upwards the seat can slide backwards and forwards When in the desired position release the lever to lock the seat into one of the pre set positions C BACKREST ADJUSTMENT To Adju...

Page 186: ...154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211...

Page 187: ...en 55 ADJUSTMENTS 7 NOTES...

Page 188: ...place fan belt 8 4 Every year Replace fuel filter element Change air cleaner element Check battery condition Change hydraulic oil and filter 8 9 8 11 8 16 8 5 8 6 2 Every 800 hours Check valve clearan...

Page 189: ...aded Tire Option 22 x 12 00 12 Grassmaster 4pr Minimum 0 7 bar 10 psi Maximum 1 37 bar 20 psi 22 x 12 00 12 Grassmaster 4pr Minimum 0 7 bar 10 psi Maximum 1 37 bar 20 psi 3WD Smooth Tire Option 22 x 1...

Page 190: ...BRICATION 8 2 ENGINE LUBRICATION_________________________________________________ A B C C D D 8 3 8 2 8 16 8 1 8 18 8 1 8 18 8 1 8 18 8 11 8 9 8 4 8 2 8 6 8 9 8 5 8 10 D F F F E E E E 8 5 Rear wheel p...

Page 191: ...rstand the operation and maintenance of the engine When you follow the engine manufacturer instructions you will make sure of the maximum service life of the engine The replacement engine manuals are...

Page 192: ...and clean with a cloth 2 Drain the engine oil into a container 3 Replace the drain plug C and fill the engine with the correct quantity and grade of oil through the filler E Change Engine Oil Filter 1...

Page 193: ...coolant at a time Check The Engine Coolant Level 1 The level of coolant in a cold expansion tank must be between the MIN and MAX indicators 2 If you need to fill the tank remove the expansion tank cap...

Page 194: ...k if more coolant is needed 8 4 ENGINE FAN BELT DIESEL ___________________________________________ Check Adjust Fan Belt The fan belt is adjusted so that it has sufficient tension to avoid undue stres...

Page 195: ...id 3 The hydraulic fluid has a rancid odor indication of high heat 4 When required by maintenance schedule Always replace the hydraulic filter when you replace the hydraulic fluid Change The Hydraulic...

Page 196: ...r caps to the ends of hoses and open ports Clean any hydraulic fluid that spills Make sure O rings are clean and hose fittings are correctly installed before you tighten Prevent the hose from twisting...

Page 197: ...ontact with the fuel plan to change the parts Low emission Diesel engines use higher pressure injection equipment The presence of Copper Lead and Zinc in Diesel fuel can accelerate wear in fuel pumps...

Page 198: ...ded period of time The fuel filter and or fuel lines have been loosened removed or replaced Bleeding the fuel system 1 Fill the fuel tank 2 Open the air vent on top of the fuel filter 3 Turn the ignit...

Page 199: ...ilter hose for wear or damage Make sure the hose clamps are tight and hold the hose in position 8 12 ENGINE EXHAUST ____________________________________________________ If the exhaust note or color ch...

Page 200: ...67115 67116 LUBRICATION _______________________ Always clean the grease fitting before and after lubricating Lubricate the following with Shell Darina R2 grease Mower pivot A Front and centre lift ar...

Page 201: ...in the reverse direction The reel valve contains an adjustable valve to control the speed of the reels Loosen the lock nut located behind the speed control knob turn the speed control knob to the left...

Page 202: ...y always connect the positive RED battery cable before the negative BLACK battery cable Flat Battery Start 1 Before you try to start the mower check the condition of the drained battery 2 Connect the...

Page 203: ...all of the cells unless the battery is a closed unit Make sure the battery charger is turned OFF then connect the battery charger to the battery terminals as shown in the battery charger manual Always...

Page 204: ...l contact between surface of wheel and hub Tighten all hardware with your fingers then torque hardware in the order shown Tighten each of the nuts in the top position 1 Check and torque hardware as in...

Page 205: ...s shown in the Parts Manual Check and torque all ROPS hardware as indicated in the Parts manual CAUTION Keep the ROPS hardware correctly fastened Do not do any welding operations Do not drill change o...

Page 206: ...Ransomes Jacobsen touch up paint Apply wax to the equipment for maximum paint protection CAUTION To prevent fire clean the grass clippings and dirt from the cutting units drives engine and exhaust com...

Page 207: ...ry 60 to 90 days 3 Keep the battery in a cool dry location To decrease the self discharge rate the temperature must not be more than 80 F 27 C or less than 20 F 7 C Engine 1 While the engine is warm r...

Page 208: ...ng oil filter flow is not decreased A dirty filter element can cause loss of lubrication Change the filter element The air cleaner is dirty Clean the filter element every 100 hours of operation Inject...

Page 209: ...adiator screen or radiator fins are dirty Clean screen or fins carefully The radiator or coolant lines are dirty Clean or replace the radiator and parts The fan radiator or radiator cap has defects Re...

Page 210: ...e with which to measure the mower performance When the work is completed repeat the test cut to check the mower performance The following items must be checked to make sure of an accurate test cut 1 M...

Page 211: ...Refer to Parts and Maintenance Manual Worn roller bearings or deck caster wheels Check and replace the roller bearings deck caster wheels Cutting unit movement is decreased Check and remove the cutti...

Page 212: ...ut HOC setting rough surface Possible Cause Correction The HOC height of cut settings are low for the conditions Check and adjust the HOC settings The mower can not follow the ground in this direc tio...

Page 213: ...orrection The cutting blade is blunt Sharpen or replace the blade Cutting at more than the recommended speed Decrease the cutting speed You try to cut deep grass in one try Increase the number of cutt...

Page 214: ...e the blade When you turn suddenly the cutting units do not cut all the area Make the turns slow and allow the cutting units to cut the complete area Change the cut pattern on side hills The tire mats...

Page 215: ...ut grass in the corner of the cutting units or between the cutting units that leaves lines in the direction of travel Possible Cause Correction Grass is too tall Mow more often Mowing while grass is w...

Page 216: ...rn Possible Cause Correction The HOC is not set equally on all the units Check and adjust the HOC on all cutting units to same height Refer to Maintenance Section Difference in rotary cutting unit spe...

Page 217: ...en 85 QUALITY OF CUT 10 NOTES...

Page 218: ..._______________________ 1 A B C D E A B C D E 12 11 10 9 8 7 6 5 4 3 2 R1 R2 1 A B C D E B C D E 12 11 10 9 8 7 6 5 4 3 2 F1 F6 F4 F7 F2 F5 R3 R4 R5 R6 R8 R7 R9 R10 R11 R13 R12 F9 F11 F12 F3 F8 N C N...

Page 219: ...N O 35 Amp Micro 280 Crank Relay Part Number 4333409 R4 SPDT N C 20 Amp N O 35 Amp Micro 280 Crank Inhibit Relay Part Number 4333409 R5 SPDT N C 20 Amp N O 35 Amp Micro 280 Lift Relay Part Number 433...

Page 220: ...en 88 11 FUSES AND RELAYS NOTES...

Page 221: ...P rpm 15 4 kW 3000 rpm 20 7 HP 3000 rpm Maximum Speed 3150 50 rpm No load Idle Speed 1650 25 rpm Firing order 1 2 3 Direction of Rotation Counter clockwise viewed from flywheel side Injection Pump Bos...

Page 222: ...8 42 In H Ground Clearance With Floating Head At 25 mm Height Of Cut 59 mm 2 32 In Turning Circle 213 cm 83 86 In Weight Of Machine With ROPS No Cutting Units And Fuel Tank Empty 1035 kg 2281 78 lb Ma...

Page 223: ...en 91 SPECIFICATIONS 12 A B C D E F 3WD Option Cutting Units Lowered Front View 3WD Option Cutting Units Raised Position Right Side View H G...

Page 224: ...verse Steering Hydrostatic powered steering Ground pressure Dependant upon the tyre pressures and the accessories installed Brakes Hydrostatic braking with wet disc parking brakes on the front wheels...

Page 225: ...44 EC By reference to Hand Arm Standards BS EN ISO 5349 1 2001 BS EN ISO 5349 2 2002 Whole body vibration measurement was carried out with the machine traveling in a straight line at a speed close to...

Page 226: ...d Pressure Standard EN ISO 3746 2010 Measured Sound Pressure 84 3 dB A 0 40 When the machine was tested for sound power Noise in the Environment The Machinery Safety Directive 2006 42 EC And Noise Emi...

Page 227: ...t of Cut Adjustment Front Threaded roll carriage locknuts Height of Cut Adjustment Rear Coarse adjustment Three position housing mounting Fine adjustment Threaded roll carriage locknuts Transmission B...

Page 228: ...26 x 7 Blade Reel 067731 Set of 3 66 cm 26 Grooved Steel Front Rollers 069147 Set of 3 66 cm 26 Grooved Front Roller Scrapers 067909 66 cm 26 Rear Roller Scraper 3 Required 674415 US 66 CM 26 Attachm...

Page 229: ...atimustenmukaisuuden arviointi Evaluation de conformit Konformit tsbeurteilung Megfelel s g rt kel s Valutazione della conformit Atbilst bas nov rt jums Atitikties vertinimas Livell tal Qawwa tal oss...

Page 230: ...pis osoby opr vn n sestavit prohl en jm nem v robce dr et technickou dokumentaci a osoby opr vn n sestavit technick soubory a zalo en v r mci Evropsk ho spole enstv Underskrift af personen der har ful...

Page 231: ...adresa complet a produc torului Obchodn UK 5 Knife Floating Head Unit Less Front Rollers UK 7 Knife Floating Head Unit Less Front Rollers Description and identification of the partly completed machin...

Page 232: ...enia v mene v robcu ktor m technick dokument ciu a je opr vnen spracova technick podklady a ktor je umiestnen v Spolo enstve Podpis osebe poobla ene za izdelavo izjave v imenu proizvajalca ki ima tehn...

Page 233: ...en 101 SPECIFICATIONS 12 NOTES...

Page 234: ...een established and these details are available from your supplier When service attention or spares are required for the machine within or after the warranty period your supplier or any authorised dea...

Page 235: ......

Page 236: ...America Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen 1451 Marvin Griffin Road Aug...

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