Textron Greenlee Utility GATOR EK622PLU Operation Manual Download Page 1 | Manualshive

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OPERATION MANUAL

GATOR

®

EK622PLU

Battery-powered

Crimping Tool

52066131 REV 1

© 2014 Greenlee Textron Inc.

3/14

Read

and

understand

all of the instructions and

safety information in this manual before operating

or servicing this tool.

Register this product at www.greenlee.com

Serial Number

1
2
3
...
»

Summary of Contents for Greenlee Utility GATOR EK622PLU

Page 1: ...wered Crimping Tool 52066131 REV 1 2014 Greenlee Textron Inc 3 14 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com Serial Number ...

Page 2: ...s intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee Utility tool EK622PLU Battery powered Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Do not discard this product or throw away For recycling information go to www greenlee com All specificati...

Page 3: ...sing this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pre...

Page 4: ...rical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not plac...

Page 5: ... 50 C Crimping Capacities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger 1 W type Die Detents 2 Die Release Buttons 3 Locking Flange 4 Trigger 5 Battery 6 LED Work Light white 7 LED Indictor red 8 Retract Button 9 Housing 10 Lanyard Ring 52047087 120 VAC corded adapter 52047088 230 VAC corded adapter 52049189 18 V 3 Ah...

Page 6: ...orough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white This LED automatically turns on when the trigger is pulled It remains on for 10 seconds after the trigger is relea...

Page 7: ...ction SIDE B First Compression SIDE A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the crimping head 3 Close the crimping head 4 Pull the trigger to make the crimp 5 Hold the trigger down until the crimping tool achieves pressure relief and the ram retracts 6 The crimping tool returns automatically 7 Po...

Page 8: ...il Yellow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600 03093 600 kcmil Green Connector Selection Tool Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anders...

Page 9: ...horized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more than 360 If damage is detected send the tool to a Greenlee Utility Authorized Service Center for inspection After use 1 Use a damp cloth and mild detergent...

Page 10: ...ds and then attempt to crimp If unsuccessful return tool to a Greenlee Utility Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area Dies stop during operation Oil level low Return tool to a Greenlee Utility Authorized Service Center Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approximatel...

Page 11: ...EK622PLU Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11 ...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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