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Textron GREENLEE RK1230, Instruction Manual

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Textron GREENLEE RK1230 Instruction Manual Download Page 1

INSTRUCTION MANUAL

99926989

© 2007 Greenlee Textron Inc.

IM 1337 REV 6   1/07

Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.

12-ton, Single-acting,

Die-type Crimping Tools

RK1230 (GAA) and RK1230C (ADN) — 30 mm

RK1240 (GAB) and RK1240C (ADL) — 42 mm

RK1240K (GAD) and RK1240KC (ADR) — PH2 Style

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Summary of Contents for GREENLEE RK1230

Page 1: ...e instructions and safety information in this manual before operating or servicing this tool 12 ton Single acting Die type Crimping Tools RK1230 GAA and RK1230C ADN 30 mm RK1240 GAB and RK1240C ADL 42 mm RK1240K GAD and RK1240KC ADR PH2 Style Downloaded from Elcodis com electronic components distributor ...

Page 2: ...dvance and uses an internal spring to return These crimping tools require an external 700 bar 10 000 psi hydraulic power source such as Greenlee 975 976 22 980 and 980 22 They may also be powered using a hydraulic intensifier capable of developing 700 bar 10 000 psi such as the Fairmont Dynapress Optional accessories include the following hydraulic hoses with one male and one female coupler 905585...

Page 3: ...elow indicates the severity of the hazard The message after the signal word provides information for preventing or avoiding the hazard Hazards or unsafe practices which if not avoided MAY result in injury or property damage Hazards which if not avoided COULD result in severe injury or death Immediate hazards which if not avoided WILL result in severe injury or death SAFETY ALERT SYMBOL IMPORTANT S...

Page 4: ...te crimp Failure to complete a crimp could result in severe injury death or fire if a connection separates or if it has high electrical resistance Pinch points Keep hands away from closing dies Failure to observe this warning could result in severe injury or death Wear eye protection when using this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydrau...

Page 5: ...elease Button 2 Die Release Button 3 Head Die Retaining Pin 4 Ram Die Retaining Pin 5 Die Holding Release Screw 6 Die Holding Detents 7 Hot Stick Adapter thread size 5 16 18 UNC 8 Hydraulic Coupling 3 8 threaded RK1230 RK1240 RK1240K RK1230C RK1240C RK1240KC 1 2 8 7 3 4 1 2 3 4 8 7 6 5 8 7 Downloaded from Elcodis com electronic components distributor ...

Page 6: ... 10 000 psi RK1240 C Weight 4 4 kg 9 7 lb Length 302 mm 11 88 Width 74 2 mm 2 92 Height 127 mm 5 Stroke with Dies 42 mm 1 65 Die Type Standard U type Crimp Force 10 9 metric tons 12 tons Crimp Capacity 750 kcmil copper and aluminum lugs taps and splices Power Source Required 700 bar 10 000 psi RK1240K C Weight 4 4 kg 9 7 lb Length 311 mm 12 25 Width 742 mm 2 92 Height 127 mm 5 Stroke with Dies 41 ...

Page 7: ...e to run idle for a few minutes to warm the hydraulic fluid Actuating the tool intermittently will reduce the time required to warm the fluid to an efficient operating temperature Inspect tool and dies before use Replace any worn or damaged parts A damaged or improperly assembled tool could break and strike nearby personnel with sufficient force to cause severe injury or death Use proper die conne...

Page 8: ...umber of crimps specified by the manufacturer 1 Prepare the cable by stripping off the appropriate amount of insulation 2 Select a connector that corresponds to the conduc tor and the application 3 Insert the conductor into the connector Position the connector as shown 4 Activate the hydraulic power source until the ram has advanced and the crimp is completed Note To assure a complete crimp verify...

Page 9: ...mps Number of Crimps VHSS VHS VHCS VHCL Anderson CSP CU CTL 2 CTL CTL L LCN Blackburn YS L YS YA 2LN YA L YA 2L YA YA L TC YA L 2TC YA YAZ YA 2N YA 2TC YAZ 2N YAZ 2TC FCI Burndy CT CTL CRA CRB CRC CRA L CRB L CRA 2 CRB 2L CRC 2L Ilsco SCSS SCS SCL SCH LCAS LCA LCD LCAN LCB LCC Panduit 54504 to 54523 TB 54804 to 54823 54104 to 54123 TB 54204 to 54223 54930BE to 54923BE 54850BE to 54880BE T B BCU BB...

Page 10: ... debris or hydraulic oil Skin injection hazard Do not use fingers or hands to check for leaks Depressurize hydraulic system before servicing High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek medical help immediately to remove oil Inspect tool and dies before use Replace any worn or damaged parts A damaged or improperly assembled tool could break and s...

Page 11: ...ure the assembly with the Roll Pin 9 5 Slide the Washer 16 and Wiper 17 onto the Ram 15 as far as they will go Place the U cup Seal 21 onto the Ram 6 Assemble the Extension Spring 19 to the two Spring Retainers 18 20 7 Thread the Spring Retainer 20 into the base of the Cylinder 23 Use a 5mm Allen wrench to tighten the spring retainer 8 Lubricate the O ring 22 and Backup Ring 21 9 Slide the ram ass...

Page 12: ...he C head 1 Align the T shaped protrusion on the ram with the T shaped groove in the C head and assemble the ram to the head see below 5 Slide the Washer 16 and Wiper 17 onto the Ram 15 as far as they will go Place the U cup Seal 21 on the Ram 6 Assemble the Extension Spring 19 to the two Spring Retainers 18 20 7 Thread the Spring Retainer 20 into the base of the Cylinder 23 use a 5mm Allen wrench...

Page 13: ... the Spring Retainer 20 into the base of the Cylinder 23 use a 5mm Allen wrench to tighten the spring retainer 6 Lubricate the O ring 22 Backup Ring 21 and threads on the Cylinder and Ram 7 Slide the ram assembly into the cylinder far enough for full O ring and Backup Ring engagement 8 Slip the cylinder ram assembly into the base of the C head and start threading them together Continue to thread t...

Page 14: ...eing Dr Rockford IL 61109 2988 USA 815 397 7070 12 ton Single acting Die type Crimping Tools Illustration RK1230 C 6 1 5 4 3 2 8 13 14 15 7 9 10 11 12 16 17 18 19 20 21 23 24 25 Downloaded from Elcodis com electronic components distributor ...

Page 15: ...ining 1 11 50038214 Spring compression 1 12 50053183 Shaft release 1 13 90550650 Screw socket head cap M8 x 1 75 x 30 mm 1 14 50134965 Washer nylon 1 15 50052543 Ram 30 mm 1 16 50052632 Washer steel 1 17 50053019 Wiper leather 1 18 50053345 Retainer spring 1 19 50052616 Spring extension 1 20 50053388 Retainer spring 1 21 90552067 Seal U cup 1 23 50052586 Cylinder 30 mm 1 24 F011604 Nipple pipe 3 8...

Page 16: ...oeing Dr Rockford IL 61109 2988 USA 815 397 7070 12 ton Single acting Die type Crimping Tools Illustration RK1240 C 6 5 3 2 1 13 14 7 9 10 11 12 15 16 17 18 19 20 21 23 24 25 4 Downloaded from Elcodis com electronic components distributor ...

Page 17: ...4 Spring compression 1 12 50053183 Shaft release 1 13 90550650 Screw socket head cap M8 x 1 75 x 30 mm 1 14 50134965 Washer nylon 1 15 50053329 Ram 42 mm 1 16 50052632 Washer steel 1 17 50053019 Wiper leather 1 18 50053345 Retainer spring 1 19 50053361 Spring extension 1 20 50053388 Retainer spring 1 21 90552067 Seal U cup 1 23 50053396 Cylinder 42 mm 1 24 F011604 Nipple pipe 3 8 NPT hex 1 25 F022...

Page 18: ... 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 12 ton Single acting Die type Crimping Tools Illustration RK1240K C 2 1 7 3 13 14 17 15 18 19 21 20 23 24 25 5 5 Downloaded from Elcodis com electronic components distributor ...

Page 19: ... Screw socket head cap M8 x 1 75 x 30 mm 1 14 50134965 Washer nylon 1 15 50053302 Ram PH2 1 17 50053159 Wiper leather 1 18 50053345 Retainer spring 1 19 50053361 Spring extension 1 20 50053388 Retainer spring 1 21 90552067 Seal U cup 1 23 50053205 Cylinder PH2 1 24 F011604 Nipple pipe 3 8 NPT hex 1 25 F022061 Coupler hydraulic Parker 3010 3 1 26 F021406 Cap plastic 1 48742 Decal warning 50054686 C...

Page 20: ... 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc www greenlee com Downloaded from Elcodis com electronic components distributor ...

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