Textron Greenlee 6810 Instruction Manual Download Page 1

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INSTRUCTION MANUAL

Read

and

understand

all of the instructions and

safety information in this manual before operating

or servicing this tool.

Register this product at www.greenlee.com

99928760

IM 1359 REV 9 4/10

6810

Ultra Cable Feeder

Summary of Contents for Greenlee 6810

Page 1: ...derstand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com 99928760 2010 Greenlee Textron Inc IM 1359 REV...

Page 2: ...procedures for the Greenlee Ultra Cable Feeder Cable Feeding System Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Do not...

Page 3: ...the hazard The message after the signal word provides information for pre venting or avoiding the hazard Immediate hazards which if not avoided WILL result in severe injury or death Hazards which if...

Page 4: ...k loose and the cable feeder will fall Failure to observe this warning could result in severe injury or death Electric shock hazard Inspect the power cord before con necting to a power source Using a...

Page 5: ...gle Cable approx 890 N 200 lb All Cables approx 3560 N 800 lb Total Reel Capacity approx 11 300 kg 25 000 lb Mass Weight 130 kg 285 lb Size 1040 mm x 699 mm x 953 mm 41 x 27 5 x 37 5 Tire Pressure Car...

Page 6: ...t operation Efficient permanent magnet motor design requires little power Maintenance free chain drive Transportation To transport the cable feeder pull the telescop ing handles out until they stop If...

Page 7: ...and the conduit or tray the cables approach the cable feeder at a maximum angle of 25 from centerline a reel with smaller ground cable is to the left of the other reels the cable insulation will not...

Page 8: ...e supplied with the cable feeder over the other end of the conduit Slide a second length of 2 rigid or IMC through the tee Push the cable feeder and stiff arm boom up against the reel stands Note If f...

Page 9: ...top of the handle toward you 2 Lift and pivot the upper drive unit back until it con tacts the stops 3 Rotate the cable divider out and up Side Loading Method 1 Release the ratchet mechanism by pushi...

Page 10: ...upper drive unit by lifting up on the catch located near the clevis pin on the control box side of the unit while lowering the upper drive unit 4 Push down on the ratchet handle with a moderate amount...

Page 11: ...low setting Switch the cable feeder on and off as little as possible during the pull Use the speed control to match the puller s speed Use the speed control to prevent the cable between the cable feed...

Page 12: ...ther notch Too little tire pressure Inflate tires to maximum recommended pressure listed on tire sidewall Upper drive unit unplugged Plug in upper drive unit Reel s hanging up or dragging Inspect cabl...

Page 13: ...rom the P Sw terminal of the transformer unit connect to the positive terminal of the relay by way of the E stop switch Polarity to the relay is backwards Replace proportional controller Is 8 16 VDC b...

Page 14: ...the 4 screws attaching the motor electrical box 41 and pull off the box Pull off the red and black motor leads from the rectifier Remove the screw 47 nut 48 and lock washer 49 securing the ground wir...

Page 15: ...htening the bolts to assure they are parallel Caster Wheel Disassembly Remove the 2 cotter pins securing the frame shafts 60 to the frame Pull out the shafts Lift up the feeder and remove the caster w...

Page 16: ...ustration 17 32 13 12 11 11 11 27 57 10 55 60 58 56 54 60 59 54 33 29 52 37 4 25 14 30 22 7 2 34 35 6 1 34 18 35 20 21 15 21 8 28 41 16 16 5 1 34 16 52 53 3 31 9 24 36 23 7 34 22 51 38 50 50 40 41 28...

Page 17: ...Ultra Cable Feeder Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 17 Illustration Motor Box 64 40 39 44 43 47 61 42 45 47 61 41 49 48 46 62 63 49 48 62 46 63 41 63...

Page 18: ...0503023 Hitch pin 2 11 90507002 Roll pin 3 16 x 1 50 lg 2 12 50056409 Stiff arm weldment 1 13 50056450 Tee weldment 1 14 50056468 Cross bar arm 1 14 90505247 Screw 5 16 18 UNC x 1 50 lg hex head 4 15...

Page 19: ...6 38 90506383 Nut 5 16 18 nut 6 39 90551109 Connector flex conduit 1 40 50056832 Box electrical 1 41 50056859 Box motor electrical 2 41 90551150 Screw 10 24 UNC x 37 lg hex head cap 8 42 90541243 Stra...

Page 20: ...21250 Washer flat 2 60 50057910 Shaft frame 2 60 90506553 Pin 1 8 cotter 2 61 90524918 Screw 10 24 x 3 4 round head 2 62 90533453 Nut 10 24 2 63 91862639 Nut 1 2 conduit lock 3 64 50066820 Switch unit...

Page 21: ...Cable Feeder Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 21 Illustration Control Unit 72 73 48 74 48 62 49 75 77 70 68 67 65 76 69 47 66 71 42 66E 66C 66D 66B 66...

Page 22: ...Ultra Cable Feeder Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 22 Control Unit Wiring 82 73 75 78 87 64 79 74 80 84 86 85 81 72 69 83 71 68 67 66...

Page 23: ...096 Potentiometer unit with wires 1 68 50058100 Phone jack unit with wires 1 69 50058088 Cord power 1 70 91869196 Stand off 4 71 91869170 Outlet upper motor 1 72 91869188 Controller 1 73 50337335 Tran...

Page 24: ...Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 24 Illustration Motor Breakdown 20 21 2 8 6 14 10 24 21 23 18 13 12 7 17 15 3 4 11 6 14 10 5 3 5 9 19 16 22 25 25 23 2...

Page 25: ...washer 2 11 90551664 Thrust washer 1 12 52024079 Snap ring 1 13 52024080 Ball bearing 1 14 90551699 Needle bearing 2 15 91869463 Gear first stage 1 16 90551702 Screw 1 4 20 4 17 91869471 Gear second s...

Page 26: ...Inc www greenlee com Printed in USA Wiring Schematic M M 16 VDC 47 f 100 V 1 A 8 VAC 140 MA 115 VAC POWER SUPPLY TOGGLE SWITCH PENDANT SWITCH 1 4 PHONE JACK 1 4 8 6 5 7 SOLID STATE RELAY PROPORTIONAL...