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Instruction Manual

Genesis G2 model

Hydro-Pneumatic Power Tool

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Summary of Contents for Genesis G2

Page 1: ...Instruction Manual Genesis G2 model Hydro Pneumatic Power Tool 2...

Page 2: ...il Safety Data 22 Priming Kit 22 Priming Procedure 23 Fault Diagnosis Symptom Possible Cause Remedy 24 Textron Fastening Systems policy is one of continuous product development and improvement and we...

Page 3: ...a nose assembly 8 Do not operate a tool machine that is directed towards any person s or the operator 9 Always adopt a firm footing or a stable position before operating the tool machine 10 Ensure tha...

Page 4: ...me Required 5 5 bar 2 1 litres Stroke Minimum 17 mm Pull Force 5 5 bar 9 34 kN Cycle Time Approximately 0 9 seconds Noise Level 75 dB A Weight Without nose equipment 1 35 kg Vibration Less than 2 5 m...

Page 5: ...red separately NOSE EQUIPMENT MUST BE FITTED AS DESCRIBED ON PAGE 9 FASTENER NAME MM IN FASTENER SIZE AVEX STAVEX AVINOX AVIBULB ETR BULBEX T LOK AVDEL SR MONOBOLT INTERLOCK TLR AVDEL MBC MBC LC AVSEA...

Page 6: ...METRES MAXIMUM 2 O P E R AT I N G P R O C E D U R E Ensure that either the correct nose assembly or swivel head suitable for the fastener is fitted see pages 8 10 and 12 15 Connect the tool to the ai...

Page 7: ...Alloy Al Alloy Al Alloy Al Alloy Al Alloy Stainless Steel Stainless Steel Stainless Steel Steel Steel Steel Steel Steel Any Any Any Any 1 8 1 8 1 8 5 32 5 32 5 32 3 16 3 16 3 16 3 16 3 16 5 32 3 16 3...

Page 8: ...N G I N S T R U C T I O N S I M P O R T A N T The air supply must be disconnected when fitting or removing nose assemblies Item numbers in bold refer to nose assembly components in all 3 nose tip tab...

Page 9: ...TIONS WHERE TYPE 1 NOSE TIPS WILL NOT REACH T Y P E 2 N O S E T I P S 8 7 6 5 4 2 3 1 58 3 22 9 T Y P E 3 N O S E T I P S COMPLETE TOOL PART NUMBER precede with 71210 00 1 56 3 22 9 1 In inches then i...

Page 10: ...sion to jaw spreader housing 1 Screw the outer onto head assembly 4 Fit the nose assembly onto the extension S I D E E J E C T O R Fitted between the tool and the nose assembly the side ejector forces...

Page 11: ...1 8 5 32 5 32 3 16 3 81 3 81 3 81 3 81 3 81 3 81 3 81 3 81 3 81 1 95 4 11 2 00 4 11 1 17 1 17 3 81 0 84 0 84 0 25 0 25 1 9 2 36 2 46 2 03 2 03 2 03 2 03 7 87 7 87 7 87 7 87 7 87 7 87 7 87 7 87 7 87 6...

Page 12: ...03600 07345 03700 07345 03700 07345 03800 07345 03800 07345 03700 07345 03800 07345 03700 07345 03800 07494 06001 07494 066012 07494 06101 07494 067012 07345 03301 07494 03601 07494 03011 07345 03401...

Page 13: ...hat they will freely rotate in the holes of adaptor 9 If necessary ream the holes G Position spring clip 7 over adaptor 9 past the holes for the rollers and rotate until the locating peg is aligned wi...

Page 14: ...hin each type of head See table below For nose tips and jaws part numbers see pages 12 13 C O N S T A N T C O M P O N E N T S ITEM STRAIGHT SWIVEL RIGHT ANGLE SWIVEL 1 2 3 4 5 6 7 8 9 10 11 12 13 15 1...

Page 15: ...measure the stroke Either a stem collector or a stem deflector must be fitted to the tool unless using a swivel head is fitted Check that base cover 36 is fully tightened onto body 34 Ensure that rot...

Page 16: ...VALVE EXTRACTOR 07900 00670 BULLET 07900 00672 T SPANNER 07900 00706 T SPANNER SPIGOT 07900 00684 GUIDE TUBE 07900 00685 INSERTION ROD 07900 00351 3 MM ALLEN KEY 07900 00469 2 5 MM ALLEN KEY 07900 001...

Page 17: ...llector assembly items 18 19 20 21 45 63 64 and O ring 17 Pull off stem collector adaptor 13 Using the T spanner remove end cap 23 together with seal 15 O ring 14 and lip seal 24 Remove buffer 25 Loos...

Page 18: ...O ring 27 from handle assembly 28 Remove O ring 29 from the intensifier tube and pull off head assembly 4 from handle assembly 28 Push out valve seat 59 with both O rings 66 Pull out all the component...

Page 19: ...210 02000 68 67 B B A A A A B B 1 2 3 4 9 10 5 6 8 26 27 28 27 29 30 31 32 33 34 36 38 39 40 41 42 44 43 46 37 35 25 24 13 14 15 16 18 66 54 53 52 49 51 50 47 48 66 47 61 60 55 56 57 58 66 57 59 11 12...

Page 20: ...60 61 62 63 64 65 66 67 68 69 07003 00280 71210 02006 07003 00274 71210 03200 71210 03500 71210 03600 71210 02012 07005 00088 71210 02008 71210 02024 07003 00311 71210 02102 07003 00127 07005 01274 7...

Page 21: ...rrigate immediately with water for several minutes Although NOT a primary irritant minor irritation may occur following contact Fire Flash point 232 C Not classified as flammable Suitable extinguishin...

Page 22: ...stop nut 07900 00698 onto jaw spreader housing 1 Disconnect air supply to tool or switch ON OFF valve 55 to OFF position Fill the priming pump with oil Screw priming pump 07900 00700 into the bleed s...

Page 23: ...stem of Jaw housing nose tip or nose casing fastener not properly seated Tighten nose assembly 8 10 Weak or broken spring in nose assembly Fit new spring 8 10 Air or oil leak Tighten joints or replac...

Page 24: ...25 Notes...

Page 25: ...26 Notes...

Page 26: ...lowing standards EN292 part 1 and part 2 ISO 8662 part 1 EN 60742 0695 ISO 3744 EN 50081 1 ISO PREN792 part 14 EN 55014 following the provisions of the Machine Directive 89 392 EC as amended by Direct...

Page 27: ...agen Tel 49 511 7288 0 Fax 49 511 7288 133 ITALY Textron Sistemi di Fissaggio SRL Via Manin 350 21 It 20099 Sesto San Giovanni Milano Tel 39 02 262 9171 Fax 39 02 242 4956 JAPAN Avdel Kabushiki Kaisha...

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