Textron 62289 Service Course Manual Download Page 1

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Service Course Manual

Greens King IV

Model: 62289

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

G B

All manuals and user guides at all-guides.com

all-guides.com

Summary of Contents for 62289

Page 1: ...n cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine G B All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...All manuals and user guides at all guides com ...

Page 3: ...1 2 3 4 5 6 7 8 9 10 SPECIFICATION CONTROLS ENGINE STEERING WHEELS TYRES HYDRAULICS ELECTRICAL SYSTEM PREVENTATIVE MAINTENANCE OPTIONS NOTES INDEX All manuals and user guides at all guides com ...

Page 4: ...All manuals and user guides at all guides com ...

Page 5: ...1 SECTION 1 Specifications Product Infomation Engine Cutting Units Tractor All manuals and user guides at all guides com ...

Page 6: ...eplaceable Dual E lement Alternator 16 amp Cooling S ystem Air Cooled Dies el E ngin e Make Kubota Model D662 E B Horsepower 19 hp 13 8 kW 3600 rpm Displacement 40 03 cu In 656 cc Torque 26 ft lbs 35 Nm 2600 rpm Fuel Type No 2 Diesel R ating Min Cetane rating 45 Capacity 5 U S Gal 18 9 liters Governor Ball Type Governor Low Idle 1100 R PM High Idle 3400 R PM Lubrication Capacity 3 4 quarts 3 2 lit...

Page 7: ... Oil S ystem Monitor 68606 Light Kit 2811910 Mounting Kit R ear R oller Cleaner 68595 Quick R oller S et of 3 68662 S piker S et of 3 68663 Traction Tire S et of 2 62616 Turf Groomer 1 4 S pacing R H 2 R equired 67870 Turf Groomer 1 4 S pacing L H 1 R equired 67871 Turf Groomer 1 2 S pacing R H 2 R equired 67872 Turf Groomer 1 2 S pacing L H 1 R equired 67873 Vertical Mower L H 1 R equired 68549 V...

Page 8: ...All manuals and user guides at all guides com ...

Page 9: ...2 SECTION 2 Controls Contols Control Description All manuals and user guides at all guides com ...

Page 10: ...n when reel levers are in backlap position Read operator s manual before backlapping WARNING 3 5 40 Gas Units Dies el Units 10 12 14 16 10 12 14 16 N N O P Q R S T U V W A B C D E F G H I J K L M Y X A R eel Control Lever B Parking Brake Lever C Traction Lever D Temperature Gauge Diesel E Volt Meter F Ignition S witch G Mechanics Backlap S witch H Light S witch Optional I Fuse Lights Optional J Fu...

Page 11: ...ngine S peed Push Lever forward to increase or pull lever back to decrease engine speed O Choke Gas Units Pull the choke control knob upwards to close the choke plate when starting a cold engine A warm engine may not require Choking to start P Glow Plug S witch Dies el Units Used to energize the glow plugs Push toggle switch forward and hold for 3 5 seconds then release the switch Do not depress t...

Page 12: ...All manuals and user guides at all guides com ...

Page 13: ...3 SECTION 3 Engine Engine specifications Engine oil Air filter All manuals and user guides at all guides com ...

Page 14: ... flywheel side Injection pump Bosch MD type mini pump Injection pressure 1991 psi Injection timing before T D C 21 Deg Compression ratio 23 1 Fuel Diesel fuel No 2 D Lubrication API classification above CC grade Dimensions 426 X 389 X 520 Dry weight 63 7 Kg 140 4 Lbs Starting system cell starter with glow plug Starting motor 12V 0 8 Kw Charging generator 12V 150W Recommended battery capacity 12V 4...

Page 15: ...place the element Do no t remo ve the elemen t f or in s pection or c leaning Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine When service is required first clean the outside of the filter housing then remove the old element as gently as possible and discard 1 Carefully clean the inside of the filter housing without allowing dust into the...

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Page 17: ...4 SECTION 4 STEERING Steering assembly Steering valve assembly All manuals and user guides at all guides com ...

Page 18: ...IN OUT LT R T To S teering Unit LT Port To S teering Unit R T Port To S teering Unit IN Port To S teering Unit OUT Port 8 Dies el Units Only All manuals and user guides at all guides com ...

Page 19: ...OUT IN R T LT S et Torque Steering Nut To 34 41Nm 25 30 Ft Lbs Tighten in sequence gradually until final torque 27 33Nm 20 24 Ft Lbs is reached All manuals and user guides at all guides com ...

Page 20: ...All manuals and user guides at all guides com ...

Page 21: ...5 SECTION 5 WHEELS AND TYRES Tyre pressures Wheel and axle assembly All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 22: ...ove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum 3 Finger tighten all hardware then torque hardware in criss cross order always tighten nuts in the top position 4 Check and retorque daily until torque is maintained 85 95 ft lbs 115 128 Nm WAR NING Make sure the tracto...

Page 23: ...Greens K ing IV Plus Torque 110 134Nm 81 99 Ft Lbs Torque 88 115Nm 65 85 Ft Lbs Tighten axle nut then back off 1 2 to 1 turn Wheel should rotate freely with very little side play All manuals and user guides at all guides com ...

Page 24: ...All manuals and user guides at all guides com ...

Page 25: ...A810954 0 600psi pressure gauge A810955 0 6000psi pressure gauge A810939 Micro bore connector hose for pressure gauges 2695493 Flushing Filter Flow capacity 230 ltrs min pressure capacity 6085psi 414 Bar filtration 10 micron and condition indicator gauge 2695483 Replacement element for flushing filter A810953 Belt tension tester Cleaning Materials Stoddard or equivalent solvent Detergent and water...

Page 26: ...ci 6 23CC Left Hand Unit Drive 0 38ci 6 23CC Steering 0 38ci 6 23CC Torque nuts in sequence to 22 24Nm 16 18 Ft Lbs Lift lower sequence valve New type as fitted from machines serial number 62289 2990 and above Cylinder speed valves used to reduce cylinder speed in backlap All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 27: ...Block Traction Control Spool Left Hand Cutting Unit Control Spool Centre Cutting Unit Control Spool Right Hand Cutting Unit Lift lower Control Spool Main Relief Cartridge All manuals and user guides at all guides com ...

Page 28: ...n Relief Valve Lower Relief valve Section Relief valves X 3 Control Spool Sections Torque to 25 30 Nm 18 22 Ft Lbs Torque to 17 21 Nm 12 5 15 5 Ft Lbs Torque to 25 30 Nm 18 22 Ft Lbs All manuals and user guides at all guides com ...

Page 29: ...ilter Center Reel Motor Traction Motors Sequence Valve Front Lift Cylinder Rear Lift Cylinder LF Reel Motor RF Reel Motor P C V 059 Std 052 Soft 1500 psi 1500 psi 1500 psi 1100 psi 1600 psi 3400 RPM 33 LPM 21 LPM 21 LPM 21 LPM 21 LPM 195cc 195cc 9 5 cc 9 5 cc 9 5 cc 040 All manuals and user guides at all guides com ...

Page 30: ...RACTION TRANSPORT SPEED Traction LF Reel CT Reel RF Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi 1100 psi 1600 psi 3400 RPM 33 LPM 21 LPM 21 LPM 21 LPM 21 LPM 195cc 195cc 9 5 cc 9 5 cc 9 5 cc 040 All manuals and user guides at all guides com ...

Page 31: ...OW SPEED Traction LF Reel CT Reel RF Reel Lift Lower Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft Sequence Valve 20 Micron Filter 1500 psi 1500 psi 1100 psi 1600 psi 3400 RPM 33 LPM 21 LPM 21 LPM 21 LPM 21 LPM 195cc 195cc 9 5 cc 9 5 cc 9 5 cc 040 All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 32: ...r LOWERING REELS ON Traction LT Reel CT Reel RT Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi 1100 psi 1600 psi 3400 RPM 33 LPM 21 LPM 21 LPM 21 LPM 21 LPM 195cc 195cc 9 5 cc 9 5 cc 9 5 cc P C V 040 All manuals and user guides at all guides com ...

Page 33: ...r REELS DOWN AND ON Traction LT Reel CT Reel RT Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi 1100 psi 1600 psi 3400 RPM 33 LPM 21 LPM 21 LPM 21 LPM 21 LPM 195cc 195cc 9 5 cc 9 5 cc 9 5 cc 040 All manuals and user guides at all guides com ...

Page 34: ...LIFTING CUTTING UNITS Traction LT Reel CT Reel RT Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi 1100 psi 1600 psi 3400 RPM 33 LPM 21 LPM 21 LPM 21 LPM 21 LPM 195cc 195cc 9 5 cc 9 5 cc 9 5 cc 040 All manuals and user guides at all guides com ...

Page 35: ... Motor BACKLAP Traction LT Reel CT Reel RT Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi 1100 psi 1600 psi 3400 RPM 33 LPM 21 LPM 21 LPM 21 LPM 21 LPM 195cc 195cc 9 5 cc 9 5 cc 9 5 cc 040 All manuals and user guides at all guides com ...

Page 36: ...OW SPEED Traction LT Reel CT Reel RT Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi 1100 psi 1600 psi 3400 RPM 33 LPM 21 LPM 21 LPM 21 LPM 21 LPM 195cc 195cc 9 5 cc 9 5 cc 9 5 cc 040 All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 37: ...7 SECTION 7 ELECTRICAL SYSTEM Electric components Electrical schematics 1 Hot 2 Start 3 Run 4 Backlap All manuals and user guides at all guides com ...

Page 38: ...Electrical Components Neutral switch Parking brake switch Brake switch Seat time delay relay Rectifier Mow cut out switch Backlap Switch All manuals and user guides at all guides com ...

Page 39: ...PRESS SWITCH TEMP GAUGE HOUR METER 30 AMP FUSE Rd Rd Rd Rd Wht Wht Pk Pk Pk Bn Bu Yel Yel Yel Bn Pur Gry OIL LT VOLT METER BRK LT SWITCH BRK LT Pk L S G M 6 AMP FUSE Gry Og Bu Bu Og AC B ALTERNATOR OPTIONAL LIGHT KIT Og Wht Pk Gry I S X Y A B Off None Run B I A X Y Start B I S 30 AMP FUSE Gn Rd Gn Gn Rd Pur Yel Pk Off G M ON L S Wht Wht Rd Wht Pur Og Bk S I G Gn Pur Gry Gry Bu Gry All manuals and ...

Page 40: ...L PRESS SWITCH TEMP GAUGE HOUR METER 30 AMP FUSE Rd Rd Rd Rd Wht Wht Pk Pk Pk Bn Bu Yel Yel Yel Bn Pur Gry OIL LT VOLT METER BRK LT SWITCH BRK LT Pk L S G M 6 AMP FUSE Gry Og Bu Bu Og AC B ALTERNATOR OPTIONAL LIGHT KIT Og Wht Pk Gry I S X Y A B Off None Run B I A X Y Start B I S 30 AMP FUSE Gn Rd Gn Gn Rd Pur Yel Pk Off G M ON L S Wht Wht Rd Wht Pur Og Bk S I G Gn Pur Gry Gry Bu Gry All manuals an...

Page 41: ...TCH TEMP GAUGE HOUR METER 30 AMP FUSE Rd Rd Rd Rd Wht Wht Pk Pk Pk Bn Bu Yel Yel Yel Bn Pur Gry OIL LT VOLT METER BRK LT SWITCH BRK LT Pk 6 AMP FUSE Gry Og Bu Bu Og AC B ALTERNATOR OPTIONAL LIGHT KIT Og Wht Pk Gry I S X Y A B Off None Run B I A X Y Start B I S 30 AMP FUSE Gn Rd Gn Gn Rd Pur Yel Pk Off G M ON L S Wht Wht Rd Wht Pur Og Bk S I G Gn Pur Gry Gry Bu Gry L S G M All manuals and user guid...

Page 42: ...L PRESS SWITCH TEMP GAUGE HOUR METER 30 AMP FUSE Rd Rd Rd Rd Wht Wht Pk Pk Pk Bn Bu Yel Yel Yel Bn Pur Gry OIL LT VOLT METER BRK LT SWITCH BRK LT Pk L S G M 6 AMP FUSE Gry Og Bu Bu Og AC B ALTERNATOR OPTIONAL LIGHT KIT Og Wht Pk Gry I S X Y A B Off None Run B I A X Y Start B I S 30 AMP FUSE Gn Rd Gn Gn Rd Pur Yel Pk Off G M ON L S Wht Wht Rd Wht Pur Og Bk S I G Gn Pur Gry Gry Bu Gry All manuals an...

Page 43: ...OIL PRESS SWITCH TEMP GAUGE HOUR METER 30 AMP FUSE Rd Rd Rd Rd Wht Wht Pk Pk Pk Bn Bu Yel Yel Yel Bn Pur Gry OIL LT VOLT METER BRK LT SWITCH BRK LT Pk 6 AMP FUSE Gry Og Bu Bu Og AC B ALTERNATOR OPTIONAL LIGHT KIT Og Wht Pk Gry I S X Y A B Off None Run B I A X Y Start B I S 30 AMP FUSE Gn Rd Gn Gn Rd Pur Yel Pk Off G M ON L S Wht Wht Rd Wht Pur Og Bk S I G Gn Pur Gry Gry Bu Gry L S G M All manuals ...

Page 44: ...All manuals and user guides at all guides com ...

Page 45: ...8 SECTION 8 PREVENTATIVE MAINTENANCE Lubrication chart Maintenance chart All manuals and user guides at all guides com ...

Page 46: ...0 oil every 40 hours or as required 5 Grease roller fittings F every 100 hours and coat cam surfaces and pins of swivel housing J every 50 hours LUB R ICATION CHA R T WAR NING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries H F L F B F L F B H E K G J A F L ...

Page 47: ... l 50 50 water ethylene glycol mix R ecommended S ervice a nd Lubr ication Inte rvals E very 8 10 Hours E very 50 Hours E very 100 Hours E very 250 Hours E very 400 Hours E very 500 Hours E very 1000 Hours Yearly S ee S ection Lubricant Type Air Filter Diesel I AR R 4 5 Air Filter Gas I C R R 4 4 Battery C harge I 4 8 Belts I A I A R 3 17 Brake I A A Cooling S ystem Diesel I C A R 4 19 IV E lectri...

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Page 49: ...r with scraper Grooved machined steel front roller Grooved machined aluminium front roller Grooved segmented front roller Greens King IV options Grass catcher grey 22 front roller fine bristle brush Rear roller brush Turf groomer assembly 0 25 0 50 spacing Variable mower step cut devise High cut roller kit for HOC above 7 8 Traction tyres 20 X 10 8 Quick roll set Spiker attachments Magknife kit wi...

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Page 51: ...10 SECTION 10 NOTES All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 52: ...NOTES All manuals and user guides at all guides com ...

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