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Textron GSE 660-28, Operation Manual

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Textron GSE 660-28 Operation Manual Download Page 101

CD397-Oper

Operation - 3 - 9

August 2018 (Rev B)

Operation

Mobile Belt Loader Model 660-28

Section 3

Operation Manual

3.8

 

Axles

3.8.1

 

Front

 

Axle

3.8.2

 

Rear

 

Axle

3.9

 

Steering

 

System

3.10

 

Hydraulic

 

System

Table

 

Operation-3-10:

 

Front

 

Axle

Component

Specification

Manufacturer

Brierton

Type

Rigid Steering

Table

 

Operation-3-11:

 

Rear

 

Axle

Component

Specification

Manufacturer

Newage or Axle Tech

Type

Rigid Drive

Table

 

Operation-3-12:

 

Steering

 

System

Component

Specification

Type

Hydrostatic

Emergency Steering Pump

12V DC

Table

 

Operation-3-13:

 

Hydraulic

 

System

Component

Specification

Type

Open Center

Displacement

6 GPM (22.71 L) @ 1200 RMP and 100 psi (0.69 mPa)

Hydraulic Oil Tank Capacity

10 gallons (37.8 L)

Hydraulic Hose Rating

3,000 psi (20.68 mPa) Working Pressure

Relief Valve Pressure Setting

1,500 psi (10.34 mPa) Main

1,000 psi (6.9 mPa) Steering

900 psi (6.2 mPa) Front Cylinder Down (Recommend 3 

separate Line Items)

System Pressure

1,500 psi (10.34 mPa) Max

Property 

of 

American 

Airlines

Summary of Contents for 660-28

Page 1: ...CD397 Oper June 2019 Rev C MODEL 660 28 MOBILE BELT LOADER OPERATION MANUAL IntroductionIntroduction P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 2: ...except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenge...

Page 3: ...ined herein may not be reproduced or redistributed in any form whatsoever without the express written consent of Textron GSE Any attempt to alter the contents of this manual in any way by anyone other...

Page 4: ...ny _______________________________________________________________ Address _______________________________________________________________ City ___________________________ State Province _____________...

Page 5: ...660 28 Operation Manual LIST OF EFFECTIVE PAGES Table Introduction 1 2 List of Revisions Page Revision Date Page Revision Date All B August 2018 Front Cover C June 2019 Safety 2 1 to Safety 2 17 Oper...

Page 6: ...Introduction 1 vi CD397 Oper June 2019 Rev C THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Introduction Operation Manual P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 7: ...ty 1 4 1 2 1 Emergency Stop Switch Safety 1 4 1 2 2 Pilot Operated Hydraulic Check Valves Safety 1 4 1 2 3 Safety Props Safety 1 4 1 2 4 Finger Guards Safety 1 4 1 2 5 Rubber Roll Bumper Safety 1 4 1...

Page 8: ...4 1 International Decals and Symbols Safety 2 13 2 5 Material Data Safety Sheet Information Safety 2 16 2 5 1 Links for products Safety 2 17 Operation Operation 1 1 Section 1 General Description and S...

Page 9: ...peration 2 1 2 1 Principles of Operation Operation 2 1 2 2 Operator s Compartment Operation 2 1 2 2 1 Instrument Dash Panel Operation 2 4 2 2 1 1 Ford 2 5L Operation 2 4 2 2 2 Conveyor Controls Operat...

Page 10: ...Hydraulic System Operation 3 9 3 11 Fluids and Lubricants Operation 3 10 3 12 Critical Torque Values Operation 3 11 3 12 1 Torque Values Operation 3 11 3 12 2 Metric Fasteners Operation 3 12 3 12 3 G...

Page 11: ...5L Engine Operation 5 3 5 3 1 1 Engine Exterior Operation 5 3 5 3 1 2 Transmission Operation 5 4 5 3 1 3 Drive Axle Operation 5 4 5 3 1 5 Lubrication Operation 5 4 5 3 1 6 Fluid Levels Operation 5 4 5...

Page 12: ...Introduction 1 xii CD397 Oper June 2019 Rev C THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Introduction Operation Manual P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 13: ...r Light Operation 1 8 Figure Operation 1 5 Supervisor Indicator Light Operation 1 8 Figure Operation 1 6 Seat and Seat Switch Operation 1 9 Figure Operation 1 7 Conveyor Proximity Switch Operation 1 9...

Page 14: ...8 Introduction Operation Manual Figure Operation 4 13 Threading Conveyor Lifting Strap Operation 4 8 Figure Operation 4 14 Conveyor Lift Support Operation 4 9 Figure Operation 4 15 Removing Carrier Be...

Page 15: ...CD397 Oper Introduction 1 xv June 2019 Rev C Introduction Mobile Belt Loader Model 660 28 Operation Manual Notes P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 16: ...Introduction 1 xvi CD397 Oper June 2019 Rev C THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Introduction Operation Manual P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 17: ...ument Panel Description Ford 2 5L Operation 2 4 Table Operation 3 1 Dimensions and Measurements Operation 3 1 Table Operation 3 2 Conveyor Dimensions Operation 3 1 Table Operation 3 3 Conveyor Positio...

Page 18: ...Introduction 1 xvi CD397 Oper June 2019 Rev C THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Introduction Operation Manual P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 19: ...ll appear on the identification plate along with the date of manufacture This necessary information will ensure the customer a fast and accurate response to any parts and or service request Please ver...

Page 20: ...the diagram in Figure Introduction 1 2 660 28 Model Number Coding Figure Introduction 1 2 660 28 Model Number Coding Model Number Coding Conveyor Conveyor Engine Variations Variations Engine Engine 6...

Page 21: ...obile Belt Loader Model 660 28 to Parts Department Phone USA 1 800 989 8499 ext 1 Email GSEparts textron com Direct any questions concerning sales of the Mobile Belt Loader Model 660 28 to Equipment S...

Page 22: ...Mobile Belt Loader Model 660 28 Introduction Operation Manual TECHNICAL SERVICE BULLETINS There are no applicable Technical Service Bulletins to include for the Model 660 28 Mobile Belt Loader P r o...

Page 23: ...adjustments promptly and in accordance with the provisions of the Sales and Service Agreement Textron GSE Warranty Statements and this manual Customers who recognize the manual as the heart of the wa...

Page 24: ...on GSE may establish a program to resolve extensive customer concern about a component beyond warranty coverage Owners are notified to contact Textron GSE for replacement repair Customers will be noti...

Page 25: ...ons of the equipment or component Repair techniques beyond the appropriate shop manual limits Labor performed by anyone other than an authorized Textron GSE technician without prior approval unless th...

Page 26: ...escription of problem or symptoms List of parts required for repairs Shipping address Contact name Contact phone number s Parts Textron GSE will ship warranty parts at no charge once the claim has bee...

Page 27: ...nd or Maintenance Manuals This warranty expires unless otherwise agreed by Textron GSE in a special provision 24 months after being shipped or after 2000 operating hours Textron GSE warranty does not...

Page 28: ...notice of potential safety issues that could if ignored result in damage to equipment Notes highlight issues or specific information that should be paid particular attention to allow for an error fre...

Page 29: ...gure or Table to identify the type of graphic The second variable indicates the segment in which the table or figure appears The third variable indicates the section within that segment The fourth var...

Page 30: ...Introduction 1 xxviii CD397 Oper August 2018 Rev B THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Introduction Operation Manual P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 31: ...r station safety rules 1 1 1 Standard Safety Features Equipment The following are standard safety features equipment CAUTION Every operator and mechanic involved with this equipment must read and abid...

Page 32: ...safe access to belt as walkaway 22 Bolted down hydraulic tank cover 23 Retracting seat belts 24 Independent expanding shoe and drum park brake on transmission output shaft or in rear axle Parking bra...

Page 33: ...ms 1 Backup alarm 2 LED Amber Beacon Flashing Rotating or Strobe 3 Work lights 4 Gap filler strip between conveyor belt an d front rubber bumper 5 Rubber roll bumper across the rear of the conveyor fr...

Page 34: ...table guards prevent the operator from getting fingers caught between the conveyor belt and the conveyor frame The guards are adjustable as the belt stretches 1 2 5 Rubber Roll Bumper A rubber roll bu...

Page 35: ...ing belt loader to a complete stop before shifting from reverse to drive or from drive to reverse 10 Ensure the path is clear behind the unit prior to driving in reverse direction Check local station...

Page 36: ...control stations operation especially the E stops 27 Do not insert the conveyor through the cargo door 28 Do not approach the aircraft when personnel are present in the doorway 29 Operate at creep spe...

Page 37: ...fting equipment when removing or replacing heavy components 17 When working underneath belt loader ensure it is properly supported on secure jack stands that are rated Do not rely on hydraulic jacks t...

Page 38: ...e to your company s station s emergency procedures as circumstances warrant 1 4 1 Disabled or Stalled Vehicle The Model 660 28 is equipped with an emergency hydraulic pump activated from the operator...

Page 39: ...wing vehicle in neutral apply the park brake and turn the ignition key to the OFF position 5 Chock wheels of the disabled unit 6 Disconnect the vehicles by removing the tow bar 1 4 1 4 Inoperable Engi...

Page 40: ...uired 1 Connect the tow straps to the D rings located under the front bumper The D rings should be marked with decals labeled TOW 2 Put the transmission in Neutral CAUTION Towing speed must NOT exceed...

Page 41: ...sed to extinguish the following fire types Class A fires include burning wood paper textiles tires etc Class B fires include grease oil gasoline solvents paints etc Class C fires occurring in live ele...

Page 42: ...use the dry chemical fire extinguisher to combat a fire 1 Remove the fuel and or heat source of the fire if at all possible a If the fire is in an engine turn off the engine b If the fire is in electr...

Page 43: ...Source 2 Hold the extinguisher upright and remove the ring pin from the handle by breaking the plastic seal and pulling the pin out Figure Safety 1 2 Ring Pin Removal 3 Stand approximately 8 ft 2 44 m...

Page 44: ...d company at least every twelve years WARNING DO NOT DISTURB THE DRY CHEMICAL EXTINGUISHING AGENT ONCE IT HAS BEEN APPLIED UNTIL THE FUEL HAS COMPLETELY COOLED THE DRY CHEMICAL EXTINGUISHING AGENT PUT...

Page 45: ...ere to your company s station s emergency policies and procedures 2 All engines of units involved in the collision should be turned off 3 Notify emergency personnel and supervisory personnel as outlin...

Page 46: ...except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger...

Page 47: ...by aircraft engine intakes exhausts and propellers The risk is further increased if for any reason an aircraft stops and then applies the additional thrust required to break away and continue the mane...

Page 48: ...ety 2 2 CD397 Oper June 2019 Rev C Mobile Belt Loader Model 660 28 Safety Operation Manual Section 2 Figure Safety 2 1 Engine Danger Area Jet Aircraft P r o p e r t y o f A m e r i c a n A i r l i n e...

Page 49: ...Oper Safety 2 3 June 2019 Rev C Safety Mobile Belt Loader Model 660 28 Section 2 Operation Manual Figure Safety 2 2 Engine Danger Area Propeller Aircraft P r o p e r t y o f A m e r i c a n A i r l i...

Page 50: ...Restraint Area The ERA must be free of obstructions and Foreign Object Debris FOD before and during aircraft arrival and departure 2 1 1 4 FOD Foreign Object Debris NOTE If no markings exist local pr...

Page 51: ...h winds 2 1 1 5 FOD Checks The following checks must be conducted prior to any aircraft movement or servicing operation Table Safety 2 1 Examples of FOD No FOD Example 1 Plastic and paper bags sheets...

Page 52: ...ear the aircraft the parking brake shall be applied with the gear selector in park or neutral and if equipped wheel chocks installed 10 If the GSE is equipped with stabilizers ensure they are deployed...

Page 53: ...ed is usually limited by the local airport authority or ground service provider however in critical conditions e g slippery surface conditions congested facili ties low visibility this number should b...

Page 54: ...he rubber bumpers on a conveyor belt loader must never make contact with the aircraft Maintain clearance between the belt loader and the aircraft at all times 8 Always raise side handrails as soon as...

Page 55: ...lant that there is no spill age or leakage that can lead to subsequent freezing Care must be taken to keep spillage and overflow to a minimum 4 If apron conditions are hazardous contact the competent...

Page 56: ...is absent It is used estimate the level of lightning activity Counting Method Chart Figure Safety 2 4 Lightning Counting Method WARNING FAILURE TO FOLLOW PROCEDURES COULD RESULT IN A FATAL ACCIDENT T...

Page 57: ...ghtning and the sound of thunder 1 If the counted time is less than 15 seconds the lightning activity is less than 3 miles 5 km from the airport 2 If the counted time is between 15 seconds and 25 seco...

Page 58: ...he following minimum precautions should be taken 1 Issue appropriate PPE i e covered clothing 2 Ensure the provision of re hydration for staff 3 Ensure the provision of a temperature controlled enviro...

Page 59: ...fety Signs are green and square b Mandatory Action Signs are blue and circular c Prohibition Signs are a red circle with a red diagonal d Warning Signs are safety yellow color and triangular This segm...

Page 60: ...eration Manual Section 2 Figure Safety 2 5 Fasten Seat Belts White on Blue Background Figure Safety 2 6 Use Hearing Protection White on Blue Background Figure Safety 2 7 Hot Surface Yellow Field with...

Page 61: ...al 2 4 2 Domestic Decals and Symbols Following are domestic symbols the operator will find on the dash instrument panel of the Engine Malfunction Cold Start Brake Malfunction WIindshield Wiper Low Bea...

Page 62: ...n document dealing with the following toxicity use storage handling emergency procedures It describes possible hazards involved with the product how to use it safely what to expect when the safety rec...

Page 63: ...ron Delo 400 SAE 10W SDS in English https cglapps chevron com msdspds SDSDetailPage aspx docDataId 351907 docFormat PDF Chevron Delo Product Documentation Information Center all languages https cglapp...

Page 64: ...THIS PAGE INTENTIONALLY BLANK Safety 2 18 CD397 Oper June 2019 Rev C Mobile Belt Loader Model 660 28 Safety Operation Manual Section 2 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 65: ...wer Package The unit is equipped with a Ford MSG 425 2 5L Gasoline Engine coupled with either the General Motor GM 4L70 or 4LHD transmission The engine is certified by the manufacturer to meet the emi...

Page 66: ...he hydraulic steering control unit When the brake pedal is depressed pressurized hydraulic fluid enters the hydraulic brake system assist valve and exerts pressure on a spring loaded check valve closi...

Page 67: ...gage into the hold of the plate at any time The emergency hydraulic pump should only be operated when the regular conveyor motor is off or not operating Refer to Operation 2 4 Preventive Maintenance 1...

Page 68: ...lean air to the engine It utilizes an air filter and intake hoses to route incoming air to the engine The tow tractor utilizes an air filter that has a built in tangential pre cleaner ahead of the air...

Page 69: ...ow heater or defroster 1 3 12 Smart Sense Optional Smart sense is a collision avoidance system that is designed to reduce aircraft due to operator mistakes or equipment failure during belt loader dock...

Page 70: ...nse system The stopping distances travel speeds light operation and general functionality of the system can all be adjusted within this module by a user with the correct authority OEM The TCM also con...

Page 71: ...order to control the vehicle s movement The smart sense system utilizes two ultrasonic sensors to detect objects aircraft in front of the conveyor One sensor is installed in a pod on the left hand sid...

Page 72: ...a guard over the top of the light Figure Operation 1 4 Operator Indicator Light The supervisor light operation mirrors the operator light and serves to alert management or anone else around the belt...

Page 73: ...m then a seat switch must be integrated with this new seat 1 3 12 7 Conveyor Position Proximity Switch There are two 2 proximity switches located one each on the left and right side of the front lift...

Page 74: ...dditional Components 1 3 13 1 Frame The body panels are fabricated in six 6 sections three 3 on each of the right and left sides of the vehicle The panels are bolted to the chassis with standard mount...

Page 75: ...quipment Features Turn Signals Brake Warning Light Decals and Reflectors Front and Rear Brakes 1 3 14 2 Optional Equipment Features Cold Weather Starting Aids Enclosed Cab Multi functional Amber Beaco...

Page 76: ...Operation 1 12 CD397 Oper August 2018 Rev B THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Operation Operation Manual Section 1 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 77: ...steering An adjustable driver s seat is located on the left side of the vehicle The vehicle is designed to travel at maximum speed of 25 28 mph 35 40 km h forward 2 2 Operator s Compartment The contro...

Page 78: ...Compartment WARNING Hydraulic fluids under pressure can cause injury Keep hands away from leaks Hydraulic fluid under pressure can penetrate skin through gloves or clothing Do not attempt to look for...

Page 79: ...rn push the lever down 3 Steering Wheel Use the steering wheel to make turns Rotate clockwise to turn right or rotate counter clockwise to turn left 4 Shifter Plate in F to move forward N to Neutral a...

Page 80: ...Ford 2 5L No Control Indicator Description 1 Ignition Switch Turn this switch to start or turn off the engine 2 Warning Light Green This light will not illuminate if an e stop on the vehicle is activ...

Page 81: ...This light illuminates if the brake system pressure falls below a preset level 11 Emergency Steering Switch This switch activates the emergency steering pump Press and hold the switch to start the pum...

Page 82: ...controls may be located at any combination of the conveyor s four corners On the Ford 2 5L the conveyor hand throttle controls engine speed while in neutral Turn the knob counterclockwise and the engi...

Page 83: ...the following items 1 Fuel Level 2 Tire Inflation 3 Engine Oil Level 4 Transmission Oil Level 5 Seatbelt Serviceability 6 Service Brake Effectiveness 7 Park Brake Effectiveness 8 Vehicle Drive Forward...

Page 84: ...tuated type attached to the brake shoes in the rear axle or the output shaft of the transmission 1 To apply park brake pull up 2 To release park brake push down 2 3 2 3 Anti Restart ignition Switch Th...

Page 85: ...or to Neutral 3 Apply park brake 2 3 4 2 Loading and Unloading baggage 1 Raise the front and rear of the conveyor to the correct heights for the aircraft 2 Release the park brake 3 Move transmission s...

Page 86: ...turn GREEN and forward motion is resumed 4 When the conveyor bumper is within 6ft 2m of the aircraft or any other object the lights will start flashing YELLOW slowly This indicates that the conveyor...

Page 87: ...to start movement on a Smart Sense equipped vehicle 1 Sit in the seat 2 Start the engine 3 Apply foot brake 4 Lower the parking brake 5 Look for green light on the dash to indicate that it is OK to s...

Page 88: ...ments 10 When baggage loading is complete perform steps 1 9 in reverse order 2 3 6 1 Conveyor Safety Props The conveyor safety props are provided to support the front and rear of the conveyor belt for...

Page 89: ...ttery charger 2 3 9 Emergency Hydraulic Pump To activate the emergency hydraulic pump depress and hold the emergency steering button on the dash while also using the conveyor lift handle to raise or l...

Page 90: ...o mechanical irregularities one should check for the presence and quality of exterior reflector markings To ensure continued safe operation any noted deficiencies should be corrected immediately Routi...

Page 91: ...CD397 Oper Operation 2 15 June 2019 Rev C Operation Mobile Belt Loader Model 660 28 Section 2 Operation Manual Notes P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 92: ...Operation 2 16 CD397 Oper June 2019 Rev C THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Operation Operation Manual Section 2 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 93: ...ith Cab 7 200 lb 3266 kg Gross Vehicle Weight without Cab 7 000 lb 3175 kg Table Operation 3 2 Conveyor Dimensions Conveyor Attitude Measurement Conveyor Length less front bumper 294 in 746 7 cm Stand...

Page 94: ...Loader Model 660 28 Operation Operation Manual Section 3 Figure Operation 3 1 Front Up Rear Down Figure Operation 3 2 Front Up Rear Up 170 431 8 cm 224 569 cm 33 cm 13 168 426 7 cm 37 94 cm 257 653 c...

Page 95: ...ery 12 Volt Ground Negative Alternator 95 Amp Fuel Tank Capacity 15 US gal 56 78 L Hydraulic Reserve Capacity 10 US gal 37 81 L Hydraulic Hose Rating 3000 psi 20684 27 kPa Service Brakes Rear Hydrauli...

Page 96: ...C Maximum 125 F 52 C NOTE Please contact Tug customer care for operating procedures in colder environments Table Operation 3 5 Performance Unit Specification Unit Maximum Speed 25 mph 43 kph Conveyor...

Page 97: ...in 193 04 cm Boeing B737 100 200 200C 81 in 205 74 cm 91 in 231 14 cm Boeing B737 300 40 500 85 in 215 9 cm 84 in 213 36 cm Boeing B737 600 700 700C 87 in 220 98 cm 100 in 254 cm Boeing B737 800 900...

Page 98: ...42 cm N A Dornier 328 Jet N A 73 7 in 187 199 cm Embraer EMB 120 Brasilia N A 94 in 238 76 cm Embraer EMB 135 88 82 in 225 6 cm 95 75 in 243 0 cm Embraer EMB 140 88 41 in 224 56 cm 95 61 in 242 85 cm...

Page 99: ...37 in 347 98 cm 135 in 342 9 cm Lockheed L188 Electra 91 5 in 232 41 cm 97 in 246 38 cm MD 11 140 in 355 6 cm 134 in 340 36 cm MD 80 73 in 185 42 cm 85 in 215 9 cm Saab SF 340 N A 94 in 238 76 cm Shor...

Page 100: ...e warranty Table Operation 3 7 Front Axle Component Specification Number of Cylinders 4 Cylinder Arrangement In line Bore 3 50 in 89 mm Stroke 3 94 in 100 mm Compression Ratio 9 7 1 Total Displacement...

Page 101: ...ive Table Operation 3 12 Steering System Component Specification Type Hydrostatic Emergency Steering Pump 12V DC Table Operation 3 13 Hydraulic System Component Specification Type Open Center Displace...

Page 102: ...ble Operation 3 15 Hydraulic Fluids Hydraulic Fluids Ambient Temperature Hydraulic Fluid Type 60 F 51 C to 50 F 10 C Mobil DTE II 15 F 26 C to 140 F 60 C Mobil DTE I3 Fluids Fluids Lubricants Specific...

Page 103: ...readed into either nuts or tapped holes in iron or steel These torque values are not a replacement for torque values specified elsewhere in this manual Table Operation 3 16 Critical Torque Values Item...

Page 104: ...125 006 14 2 119 448 170 969 199 848 16 2 185 747 265 740 310 482 18 2 5 256 250 366 070 428 438 20 2 5 362 003 517 922 604 695 22 2 5 493 518 706 381 825 693 24 3 625 032 894 840 1045 336 27 3 916 5...

Page 105: ...ne Thread Series 1 4 28 8 3 12 5 16 24 16 23 3 8 24 30 42 7 16 20 47 66 1 2 20 72 102 9 16 18 103 146 5 8 18 144 204 3 4 16 253 357 7 8 14 403 568 1 14 614 867 1 1 4 12 1055 1710 1 1 2 12 1865 3024 NO...

Page 106: ...Operation 3 14 CD397 Oper August 2018 Rev B THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Operation Operation Manual Section 3 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 107: ...that are not operational shall be appropriately tagged on the unit and indicated on the shipping document that accompanies the tractor 4 1 Shipping Preparation Ensure park brake is engaged by lifting...

Page 108: ...tank into appropriate container 2 Disconnect fuel line at lowest accessible connection and drain fuel from fuel line 3 Reconnect fuel lines 4 Leave fuel cap on tank but loosened WARNING TO AVOID INJUR...

Page 109: ...n 4 2 Conveyor Stacking Materials for conveyor belt stacking three 3 tie down straps with padded ratchet Tug Part 660 4 3741 three 3 rubber faced wooden supports bubble wrap Figure Operation 4 2 Conve...

Page 110: ...f the conveyor rubber side face down Figure Operation 4 4 Wooden Support Placing Figure Operation 4 4 Wooden Support Placing 5 Lower the conveyor on the three 3 wooden supports ensure both conveyors s...

Page 111: ...gure Operation 4 6 Bub ble Wrap Figure Operation 4 6 Bubble Wrap 7 Place the tie down straps around the conveyors over the bubble wrap Figure Operation 4 8 Tied Down Conveyor Coils 8 Tighten firmly an...

Page 112: ...dividually bubble wrap each of the pinch guards and place them together Figure Operation 4 9 Pinch Guard Wrap and Placement Figure Operation 4 9 Pinch Guard Wrap and Placement 12 Place the bubble wrap...

Page 113: ...f Unit Tie Down 16 Chock all four 4 wheels Figure Operation 4 12 Chocked Wheels 4 1 7 Checks 1 Ensure fuel line is connected 2 Ensure shut off valve on radiator is closed 3 Ensure fuel cell drain valv...

Page 114: ...e conveyor bubble wrap at the three 3 wooden supports 2 Thread the conveyor lifting strap around the mid point of the conveyor Figure Operation 4 13 Threading Conveyor Lifting Strap Figure Operation 4...

Page 115: ...nveyor horizontally until it is eye level 6 With the conveyor fully supported by the crane and resting horizontally at eye level drive carrier belt loader away from conveyor Figure Operation 4 15 Remo...

Page 116: ...2 Check all fuel lines for leaks 4 2 7 Battery Connect battery terminals to battery posts 4 2 8 Additional Components 1 Perform Pre operational checks as listed in the 660 28 Operation Manual and sta...

Page 117: ...CD397 Oper Operation 4 11 August 2018 Rev B Operation Mobile Belt Loader Model 660 28 Section 4 Operation Manual Notes P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 118: ...Operation 4 12 CD397 Oper August 2018 Rev B THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Operation Operation Manual Section 4 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 119: ...rive Axle No special requirements 5 1 1 4 Tires Raise the vehicle and chock the axles to prevent tire contact with the ground Reduce tire air pressure to 15 psi 1 03 bar NOTE Short term storage applie...

Page 120: ...rdance with the manufacturer s recommendations See Maintenance Manual 5 2 3 Battery 1 Clean the battery posts and cable clamps 2 Lightly coat the battery clamps and posts with petroleum jelly 3 Connec...

Page 121: ...rain antifreeze from radiator and engine block 11 Attach a tag on steering wheel stating 12 Clean exterior surface of engine and loosen belt tension 13 Leave spark plugs in holes or seal holes with su...

Page 122: ...d grease oil etc 5 3 1 6 Fluid Levels All fluid levels should be serviced as necessary 5 3 1 7 Wheel Bearings 1 Repack wheel bearings 2 Drain crankcase completely and renew the oil filter 3 Drain anti...

Page 123: ...4 3 Engine and Engine Components 1 Remove the plastic covers and tape from all engine and fuel tank openings 2 Drain the oil sump if needed 3 Replace filters if needed 4 Refill the oil sump 5 Tighten...

Page 124: ...rage as in previous section 2 Enclosure the following components are removed from the vehicle and stored in a safe warm location a Batteries b Serpentine belt c Drain the radiator and engine block of...

Page 125: ...CD397 Oper Operation 5 7 August 2018 Rev B Operation Mobile Belt Loader Model 660 28 Section 5 Operation Manual NOTES P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 126: ...Operation 5 8 CD397 Oper August 2018 Rev B THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Operation Operation Manual Section 5 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 127: ...Operation Mobile Belt Loader Model 660 28 Section 5 Operation Manual CD397 Oper Operation 5 9 August 2018 Rev B THIS PAGE INTENTIONALLY BLANK P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 128: ...TUG Equipment A business of Textron Ground Support Equipment Incorporated 4105 Royal Drive Kennesaw Georgia 30144 USA Telephone 1 770 499 6100 P r o p e r t y o f A m e r i c a n A i r l i n e s...

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