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1

2

3

4

8

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5

VCC

DRV

GND

ZCD

VO_SNS

COMP

MULTIN

CS

UCC28051

C

BULK

1

2

3

4

8

7

6

5

STATUS

OVP

VDD

OUT

SS

FB

CS

GND

UCC28600

C

SS

C

BP

R

PL

R

SU

R

CS

C

VDD

Primary

Secondary

TL431

Feedback

R

OVP2

R

OVP1

18 V

C

B

N

P

N

S

N

B

M

1

UCC28600

www.ti.com

SLUS646J

NOVEMBER 2005

REVISED JULY 2011

8-Pin Quasi-Resonant Flyback Green-Mode Controller

Check for Samples:

UCC28600

1

FEATURES

APPLICATIONS

2

Green-Mode Controller With Advanced Energy

Bias Supplies for LCD-Monitors, LCD-TV,

Saving Features

PDP-TV, and Set Top Boxes

Quasi-Resonant Mode Operation for Reduced

AC/DC Adapters and Offline Battery Chargers

EMI and Low Switching Losses (Low Voltage

Energy Efficient Power Supplies up to 200 W

Switching)

Low Standby Current for System No-Load

DESCRIPTION

Power Consumption

The UCC28600 is a PWM controller with advanced

Low Startup Current: 25

μ

A Maximum

energy features to meet stringent world-wide energy
efficiency requirements.

Programmable Overvoltage Protection, Line
and Load

UCC28600

integrates

built-in

advanced

energy

Internal Overtemperature Protection

saving features with high level protection features to

Current Limit Protection

provide cost effective solutions for energy efficient
power supplies. UCC28600 incorporates frequency

Cycle-by-Cycle Power Limit

fold back and green mode operation to reduce the

Primary-Side Overcurrent Hiccup Restart

operation frequency at light load and no load

Mode

operations.

1-A Sink TrueDrive

, -0.75-A Source Gate

UCC28600 is offered in the 8-pin SOIC (D) package.

Drive Output

Operating junction temperature range is -40

°

C to

Programmable Soft-Start

105

°

C.

Green-Mode Status Pin (PFC Disable Function)

.
.

TYPICAL APPLICATION

1

Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.

2

TrueDrive is a trademark of Texas Instruments.

PRODUCTION DATA information is current as of publication date.

Copyright

©

2005

2011, Texas Instruments Incorporated

Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.

Summary of Contents for UCC28600

Page 1: ...d energy Internal Overtemperature Protection saving features with high level protection features to Current Limit Protection provide cost effective solutions for energy efficient power supplies UCC28600 incorporates frequency Cycle by Cycle Power Limit fold back and green mode operation to reduce the Primary Side Overcurrent Hiccup Restart operation frequency at light load and no load Mode operati...

Page 2: ... to 150 Tstg Storage temperature 65 to 150 C TLEAD Lead temperature 1 6 mm 1 16 inch from case for 10 seconds 300 1 Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied Expo...

Page 3: ...ode fS max open loop 99 Oscillator OSC fQR max Maximum QR and DCM frequency 117 130 143 fQR min Minimum QR and FFM frequency VFB 1 3 V 32 40 48 kHz fSS Soft start frequency VSS 2 0 V 32 40 48 dTS dFB VCO gain TS for 1 6 V VFB 1 8 V 38 30 22 μs V Feedback FB RFB Feedback pullup resistor 12 20 28 kΩ VFB FB no load QR mode 3 30 4 87 6 00 Green mode ON threshold VFB threshold 0 3 0 5 0 7 Green mode OF...

Page 4: ... 135 μA CS working range QR mode peak CS voltage 0 70 0 81 0 92 V VPL PL threshold Peak CS voltage CS offset 1 05 1 20 1 37 Soft Start SS ISS chg Softstart charge current VSS GND 8 3 6 0 4 5 μA ISS dis Softstart discharge current VSS 0 5 V 2 0 5 0 10 mA VSS Switching ON threshold Output switching start 0 8 1 0 1 2 V Overvoltage Protection OVP IOVP line Line overvoltage protection IOVP threshold OU...

Page 5: ...V REF RSU Q Q SET CLR D REF GAIN 1 2 5 Modulation Comparison UCC28600 Fault Logic LINE_OVP LOAD_OVP REF_OK RUN UVLO CS OVR_T STATUS SS_DIS GREEN MODE FB_CLAMP OSC_CL FB QR DETECT LOAD_OVP LINE_OVP QR_DONE ____ OUT CS OSCILLATOR QR_DONE CLK RUN SS_OVR OSC_CL RPL PL 1 2 V SS_OVR BURST BURST RVDD VDD UCC28600 www ti com SLUS646J NOVEMBER 2005 REVISED JULY 2011 OPEN LOOP TEST CIRCUIT NOTE RCST and CCS...

Page 6: ...A sink TrueDrive and 0 75 A source gate drive output This output drives the power MOSFET and OUT 5 O switches between GND and the lower of VDD or the 13 V internal output clamp Over voltage protection OVP input senses line OVP load OVP and the resonant trough for QR turn on OVP 7 I Detect line load and resonant conditions using the primary bias winding of the transformer adjust sensitivity with re...

Page 7: ...s the CS offset voltage 2 FB 2 I Opto isolator collector GND 4 Bypass capacitor to VDD CBP 0 1 μF OUT 5 O Power MOSFET gate OVP 7 I where IOVP line is OVPline current threshold 2 VBULK ov is the allowed input over voltage level 3 VOVP load is OVPload 2 VOUT shutdown is the allowed output over voltage level 3 VF is the forward voltage of the secondary rectifier NB is the number of turns on the bias...

Page 8: ... level in W 4 ACS FB is the current sense gain 5 VCS os is the CS offset voltage 5 ISS is the soft start charging current 5 VPL is the power limit threshold 5 STATUS 8 O where βSAT is the gain of transistor QST in saturation VBE sat is the base emitter voltage of transistor QST in saturation VDD uvlo on is the startup threshold 5 ICC is the collector current of QST ISTATUS leakage is the maximum l...

Page 9: ...measured fQR max is fS at high line maximum load 6 TBURST is the measured burst mode period ΔVDD burst is the allowed VDD ripple during burst mode ΔVDD uvlo is the UVLO hysteresis 6 VDS1 os is the amount of drain source overshoot voltage LLEAKAGE is the leakage inductance of the primary winding CD is the total drain node capacitance of MOSFET M1 ISTARTUP is IDD start up current of the UCC28600 6 C...

Page 10: ... CBP 100nF RST2 RST1 COUT PRIMARY SECONDARY N1 NB N2 VOUT VBULK ICC RVDD QST ROUT RSNUB CSNUB M1 PFC OUTPUT or BRIDGE RECTIFIER PFC CONTROLLER BIAS if used CBIAS D2 UCC28600 SLUS646J NOVEMBER 2005 REVISED JULY 2011 www ti com Figure 1 Pin Termination Schematic 10 Copyright 2005 2011 Texas Instruments Incorporated ...

Page 11: ...after passing UVLOOFF and then UVLOON At normal rated operating loads from 100 to approximately 30 full rated power the UCC28600 controls the converter in quasi resonant mode QRM or discontinuous conduction mode DCM where DCM operation is at the clamped maximum switching frequency 130 kHz For loads that are between approximately 30 and 10 full rated power the converter operates in frequency foldba...

Page 12: ...RUN Logic High STATUS Hi Z Y N Y Y RUN Logic Low STATUS Hi Z Fixed V sec 40kHz Burst N N Fixed V s 40kHz Zero Pulses STATUS Hi Z In Green Mode VFB 1 2V VFB 1 5V STATUS 0V In Run Mode STATUS 0V In Run Mode STATUS 0V In Run Mode N N Y Y RUN Logic Low Continuous Fault Monitor UCC28600 SLUS646J NOVEMBER 2005 REVISED JULY 2011 www ti com Figure 3 Control Flow Chart 12 Copyright 2005 2011 Texas Instrume...

Page 13: ...led up to VDD t Green Mode PFC bias OFF Load Power t fMAX Oscillator Frequency 130 kHz SS Mode Fixed fSW fSS VFB VOUT VSTATUS Load shown is slightly less than overcurrent threshold POUT max POUT fGRMODE_MX 40 kHz fQR_MIN Internally Limit ed to 40 kHz Hysteretic Transition into Green Mode Frequency Foldback Valley Switching VS VS FFM VS Green Mode Burst Hysteresis UCC28600 www ti com SLUS646J NOVEM...

Page 14: ...on this controller operates in current mode control This allows the UCC28600 to monitor the FB voltage to determine and respond to the varying load levels such as heavy light or ultra light Quasi resonant mode and DCM occurs for feedback voltages VFB between 2 0 V and 4 0 V respectively In turn the CS voltage is commanded to be between 0 4 V and 0 8 V A cycle by cycle power limit imposes a fixed 0...

Page 15: ...ault Logic LINE_OVP Fault Logic REF 5 V 3 CS OVP VDD OUT From Driver UCC28600 RPL1 CS RCS Power Limit Offset ILINE Burst from FAULT logic 0 1 QR Detect ILINE ILINE 2 COUT RPL2 NS NP NB UCC28600 www ti com SLUS646J NOVEMBER 2005 REVISED JULY 2011 Figure 7 QR Detect Details Copyright 2005 2011 Texas Instruments Incorporated 15 ...

Page 16: ... shown in Figure 8 and the mode clamp circuit shown in Figure 6 At the minimum operating frequency the internal oscillator sawtooth waveform has a peak of 4 0 V and a valley of 0 1 V When the FB voltage is between 2 0 V and 1 4 V the FB_CL signal in Figure 6 commands the oscillator in a voltage controlled oscillator VCO mode by clamping the peak oscillator voltage The additional clamps in the OSCI...

Page 17: ...rnally set and trimmed so it is clamped by the circuit in Figure 5 to a nominal 130 kHz maximum operating frequency It also has a minimum frequency clamp of 40 kHz If the FB voltage tries to drive operation to less than 40 kHz the converter operates in green mode Status The STATUS pin is an open drain output as shown in Figure 8 The status output goes into the OFF state when FB falls below 0 5 V a...

Page 18: ...FET This programs the QR DCM boundary of operation All other mode boundaries are preset with the thresholds in the oscillator and green mode blocks The four components RPL RCS ROVP1 and ROVP2 must be programmed as a set due to the interactions of the functions The use of the UCC28600 design calculator TI Literature Number SLVC104 is highly recommended in order to achieve the desired results with a...

Page 19: ...wer on a cycle by cycle basis Note that RCS RPL ROVP1 and ROVP2 must be adjusted as a set due to the functional interactions Current Limit When the primary current exceeds maximum current level which is indicated by a voltage of 1 25 V at the CS pin the device initiates a shutdown Retry occurs after a UVLOOFF UVLOON cycle Over Voltage Protection Line and load over voltage protection is programmed ...

Page 20: ...Peak CS Voltage V 50 0 100 150 T Temperature C J 512 492 472 452 50 432 412 392 372 I Over Voltage Protection Threshold µA OVP UCC28600 SLUS646J NOVEMBER 2005 REVISED JULY 2011 www ti com TYPICAL CHARACTERISTICS CLAMP VOLTAGE SWITCHING FREQUENCY vs vs TEMPERATURE TEMPERATURE Figure 10 Figure 11 PL THRESHOLD OVER VOLTAGE PROTECTION THRESHOLD vs vs TEMPERATURE TEMPERATURE Figure 12 Figure 13 20 Copy...

Page 21: ...e can be solved by using the next larger available value of RCS and use a resistive divider with a Thevenin resistance that is equal to the ideal RPL value in order to attenuate the CS signal to its ideal value as shown in Figure 14 The equations for modifying the circuit are 4 RDCS ideal but non standard value of current sense resistor RPL previously calculated value of the power limit resistor 5...

Page 22: ...tance can cause false load OVP faults in spite of the typical 2 μs delay in load OVP detection The bias winding is sensitive to the overshoot and ringing because it is well coupled to the primary winding A technique to eliminate the problem is to use an R2 CD snubber instead of an RCD snubber shown in Figure 15 A damping resistor added to the RCD snubber reduces ringing between the drain capacitor...

Page 23: ... ȧ ȡ Ȣ 1 3 LLEAKfS max ǒVR DVSNUB 2 Ǔ ȧ ȧ ȧ ȧ ȣ Ȥ Q 2VR DVSNUB 1 Ǹ UCC28600 www ti com SLUS646J NOVEMBER 2005 REVISED JULY 2011 Begin the design of the R2 CD using the same procedure as designing an RCD snubber Then add the damping resistor RSNUB2 The procedure is as follows 6 Select a capacitor for ΔVSNUB 7 Pick RSNUB to discharge CSNUB 8 9 Pick RSNUB2 to dampen the LLEAK CSNUB resonance with a Q...

Page 24: ...1 Transition Mode PFC Controller Texas Instruments Literature Number SLUS515 4 UCC28600 Design Calculator A QR Flyback Designer xls spreadsheet for Microsoft Excel 2003 Texas Instruments Literature Number SLVC104 5 Design Considerations for the UCC28600 Texas Instruments Literature Number SLUA399 RELATED PRODUCTS UCC28051 Transition Mode PFC Controller SLUS515 UCC3581 Micro Power PWM Controller SL...

Page 25: ...mperatures TI Pb Free products are suitable for use in specified lead free processes Pb Free RoHS Exempt This component has a RoHS exemption for either 1 lead based flip chip solder bumps used between the die and package or 2 lead based die adhesive used between the die and leadframe The component is otherwise considered Pb Free RoHS compatible as defined above Green RoHS no Sb Br TI defines Green...

Page 26: ...i com 11 Apr 2013 Addendum Page 2 OTHER QUALIFIED VERSIONS OF UCC28600 Automotive UCC28600 Q1 NOTE Qualified Version Definitions Automotive Q100 devices qualified for high reliability automotive applications targeting zero defects ...

Page 27: ...evice Package Type Package Drawing Pins SPQ Reel Diameter mm Reel Width W1 mm A0 mm B0 mm K0 mm P1 mm W mm Pin1 Quadrant UCC28600DR SOIC D 8 2500 330 0 12 4 6 4 5 2 2 1 8 0 12 0 Q1 PACKAGE MATERIALS INFORMATION www ti com 10 Apr 2015 Pack Materials Page 1 ...

Page 28: ...ensions are nominal Device Package Type Package Drawing Pins SPQ Length mm Width mm Height mm UCC28600DR SOIC D 8 2500 340 5 338 1 20 6 PACKAGE MATERIALS INFORMATION www ti com 10 Apr 2015 Pack Materials Page 2 ...

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Page 31: ...esponsible for compliance with all legal regulatory and safety related requirements concerning its products and any use of TI components in its applications notwithstanding any applications related information or support that may be provided by TI Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards which anticipate dangerous consequences of failur...

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