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User's Guide

SNVA271B – October 2007 – Revised April 2013

AN-1685 LM3405A Demo Board

1

Introduction

The LM3405A demo board is configured to drive a series string of high power, high brightness LEDs at a
forward current of 1A using the LM3405A constant current buck regulator. The board can accept a full
input operating range of 3V to 22V. The converter output voltage adjusts as needed to maintain a constant
current through the LED array. The LM3405A is a step-down regulator with an output voltage range
extending from a V

O(MIN)

of 205 mV (the reference voltage) to a V

O(MAX)

determined by the maximum duty

cycle (typically 94%). It can drive up to 5 LEDs in series at 1A forward current, with the single LED forward
voltage of approximately 3.7 V (typical of white, blue, and green LEDs using InGaN technology).

As shown in the demo board schematic circuit in

Figure 1

, the board is configured with the boost voltage

derived from V

IN

through a shunt zener (D3). This will ensure that the gate drive voltage V

BOOST

- V

SW

falls

in the recommended range of 2.5 V to 5.5 V when V

IN

varies from 5 V to 22 V. When input voltage is in

the range of 3 V to 5 V, the anode of boost diode (D2) should be directly connected to V

IN

by replacing R3

with a jumper and removing C4 and D3, to obtain sufficient gate drive voltage for best performance.

Table 1

lists the bill of materials (BOM) of this demo board. The measured performance characteristics

and layout of this board are also included below. Additionally, the Circuit Configuration Schematics section
illustrates other possible circuit configurations of this board to accommodate various input and output
requirements as discussed in the LM3405A 1.6MHz, 1A Constant Current Buck LED Driver with Internal
Compensation in Tiny SOT and MSOP PowerPAD Packages Data Sheet 
(

SNVS508

).

2

Connecting to LED Array

The LM3405A demo board includes a female 6-position SIP connector P1 as well as two standard 72mil
turret connectors for the cathode and anode connections of the LED array. Solid 18 or 20 gauge wire with
about 1cm of insulation stripped away makes a convenient, solderless connection to P1.

3

Setting the LED Current

The default forward current I

F

delivered to the LED array is 1.0A. To adjust this value the current setting

resistor R1 can be changed according to

Equation 1

:

I

F

= V

FB

/ R1

(1)

The feedback voltage V

FB

is typically regulated at 0.205 V. The resistor R1 should be rated to handle the

power dissipation of the LED current. R1 should be less than approximately 1

, to ensure that the LED

current is kept above 200 mA. If average LED currents of less than 200 mA are desired, the EN/DIM pin
should be used for pulse width modulation (PWM) dimming.

4

PWM Dimming

The default connection of the PWM terminal is tied to V

IN

through a 100 k

resistor (R2) to enable the

chip, which allows the set current to flow through the LEDs continuously. This PWM terminal can also be
connected to a periodic pulse signal at different frequencies and/or duty cycle for PWM dimming. A typical
LED current waveform in PWM dimming mode is shown in

Figure 2

.

Figure 3

shows the average LED

current versus duty cycle of various dimming signal frequencies. Due to an approximately 100 µs delay
between the dimming signal and LED current, the dimming ratio reduces dramatically if the applied PWM
dimming frequency is greater than 5 kHz.

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1

SNVA271B – October 2007 – Revised April 2013

AN-1685 LM3405A Demo Board

Submit Documentation Feedback

Copyright © 2007–2013, Texas Instruments Incorporated

Summary of Contents for LM3405A

Page 1: ...MHz 1A Constant Current Buck LED Driver with Internal Compensation in Tiny SOT and MSOP PowerPAD Packages Data Sheet SNVS508 2 Connecting to LED Array The LM3405A demo board includes a female 6 position SIP connector P1 as well as two standard 72mil turret connectors for the cathode and anode connections of the LED array Solid 18 or 20 gauge wire with about 1cm of insulation stripped away makes a ...

Page 2: ... 4 5 D4 Not installed GND ANODE of First LED CATHODE of Last LED IF PWM Dimming www ti com Figure 1 LM3405A Demo Board Schematic Figure 2 PWM Dimming of LEDs Figure 2 AN 1685 LM3405A Demo Board SNVA271B October 2007 Revised April 2013 Submit Documentation Feedback Copyright 2007 2013 Texas Instruments Incorporated ...

Page 3: ...e 3 Average LED Current versus Duty Cycle of PWM Dimming Signal at PWM Terminal 3 SNVA271B October 2007 Revised April 2013 AN 1685 LM3405A Demo Board Submit Documentation Feedback Copyright 2007 2013 Texas Instruments Incorporated ...

Page 4: ...2A AVX C4 0 1 µF 16 V X7R 0805 GRM219R71C104KA01D Murata C5 1 µF 35 V X7R 0805 GMK212BJ105KG T Taiyo Yuden D1 Schottky 40 V 1A SMA SS14 E3 61T Vishay D2 Schottky 30 V 200 mA SOD 323 BAT54WS TP Micro Commercial Co D3 5 1 V 0 35W SOT23 MMBZ5231B 7 F Diodes D4 Not installed R1 0 5W 0 2 Ω 1 2010 WSL2010R2000FEA Vishay R2 100 kΩ 1 8W 1 0805 CRCW0805100KFKEA Vishay R3 1 0 kΩ 1 1 8W 0805 CRCW08051K00FKEA...

Page 5: ...LED Current Figure 5 Efficiency vs LED Current VIN 5 V VBOOST Derived from VIN VIN 12 V Figure 6 Efficiency vs Input Voltage Figure 7 Switching Waveforms IF 1A 5 SNVA271B October 2007 Revised April 2013 AN 1685 LM3405A Demo Board Submit Documentation Feedback Copyright 2007 2013 Texas Instruments Incorporated ...

Page 6: ...gure 8 Startup During PWM Dimming Figure 9 Shutdown During PWM Dimming VIN 12 V IF 1A VIN 12 V IF 1A 6 AN 1685 LM3405A Demo Board SNVA271B October 2007 Revised April 2013 Submit Documentation Feedback Copyright 2007 2013 Texas Instruments Incorporated ...

Page 7: ...Figure 10 Top Layer and Top Overlay Figure 11 Bottom Layer and Bottom Overlay 7 SNVA271B October 2007 Revised April 2013 AN 1685 LM3405A Demo Board Submit Documentation Feedback Copyright 2007 2013 Texas Instruments Incorporated ...

Page 8: ...com Figure 12 Internal Plane 1 GND Figure 13 Internal Plane 2 VIN 8 AN 1685 LM3405A Demo Board SNVA271B October 2007 Revised April 2013 Submit Documentation Feedback Copyright 2007 2013 Texas Instruments Incorporated ...

Page 9: ... PWM L1 C2 R1 C5 VOUT 1 2 3 4 5 6 P1 7 12 6 1 R2 FB 2 3 4 5 D4 GND LED ANODE LED CATHODE www ti com Additional Circuit Configuration Schematics 8 Additional Circuit Configuration Schematics Figure 14 VBOOST Derived from VIN Figure 15 VBOOST Derived from VOUT 9 SNVA271B October 2007 Revised April 2013 AN 1685 LM3405A Demo Board Submit Documentation Feedback Copyright 2007 2013 Texas Instruments Inc...

Page 10: ...3 4 5 6 P1 7 12 6 1 R2 FB 2 3 4 5 D4 GND LED ANODE LED CATHODE a zener diode is connected in R3 spot Additional Circuit Configuration Schematics www ti com Figure 16 VBOOST Derived from VIN through a Series Zener Diode Figure 17 VBOOST Derived from VOUT through a Series Zener Diode 10 AN 1685 LM3405A Demo Board SNVA271B October 2007 Revised April 2013 Submit Documentation Feedback Copyright 2007 2...

Page 11: ...esponsible for compliance with all legal regulatory and safety related requirements concerning its products and any use of TI components in its applications notwithstanding any applications related information or support that may be provided by TI Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards which anticipate dangerous consequences of failur...

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