TEUPEN LEO 27T Page 182 Translation Of The Operating Instructions Download | Manualshive

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Maintenance

182

07/05/2018

Motor oil

WARNING

Risk of injury due to motor oil!

Motor oil contains toxic substances that can trigger inflammation and are carcino-
genic.

–

Prevent skin contact with motor oil.

–

After accidental skin contact, immediately wash your hands with soap. Do not
use gasoline, solvent or other chemical cleaners.

Environmental protection

Observe the following notes on environmental protection when performing main-
tenance work:

–

At all lubrication points that are lubricated by hand, remove escaping, old or
excess greases and dispose of in accordance with the local regulations.

–

Collect changed oils in suitable containers and dispose of in accordance with
local regulations.

The following sections describe the maintenance work which is required to ensure
the machine can be operated in the optimum manner and fault-free.

If increased wear is discovered during regular checks, the requisite maintenance
intervals will need to be shortened to match the actual signs of wear. Contact the
manufacturer if you have any questions regarding maintenance work or intervals,
see the contact data on page 2.

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Summary of Contents for LEO 27T

Page 1: ...Aerial access platform Translation of the original operating instructions Serial number 2017 Teupen GmbH...

Page 2: ...0 2562 8161 0 6 49 0 2562 8161 888 info teupen com www teupen com Service 49 0 2562 8161 313 service teupen com TEUPEN Maschinenbau GmbH 2015 Manufacturer TEUPEN Maschinenbau GmbH Marie Curie Stra e 1...

Page 3: ...es 20 3 1 6 Hazards due to chemicals 20 3 1 7 Hazards due to traffic and vehicles 22 3 2 Proper use 23 3 3 Responsibility of the owner 24 3 4 Personnel requirements 25 3 4 1 Qualification 25 3 4 2 Una...

Page 4: ...ptional 60 5 6 2 Accessories included 62 6 Transportation and storage 63 6 1 Safety instructions for transportation 63 6 2 Inspection on receipt of delivery 63 6 3 Attachment points 64 6 4 Storage 66...

Page 5: ...Moving the working basket into a stored position 122 7 15 Moving the platform assembly into transport position 123 7 15 1 Moving the platform assembly into transport position manually 124 7 15 2 Movi...

Page 6: ...tening torques for rotating assembly 196 8 2 10 Winter operation 196 8 2 11 Drive units overview 197 8 3 Maintenance schedule 199 8 4 Maintenance work on the auxiliary frame for trucks 202 8 4 1 Check...

Page 7: ...ully read and understood these in structions prior to beginning any work In addition to these instructions also ob serve the supplier documentation included in the appendix Working safely always requi...

Page 8: ...hat may result in death or serious injury if not averted CAUTION This combination of symbol and signal word indicates a potential hazard that may result in slight or minor injury if not averted CAUTIO...

Page 9: ...vidual steps References to chapters within these instructions or to other applic able documents n Indicates lists without a specifically required order button Operating elements e g buttons switches i...

Page 10: ...otective clothing Earth before using Wear hand protection Wear hearing protection Wear safety harness Wash your hands Wear safety goggles Apply skin protection Wear protective headgear Disconnect from...

Page 11: ...supply may differ from that described and shown in these in structions in the case of special designs where additional options have been ordered or as a result of the latest technical changes The obl...

Page 12: ...ennummer Serialnumber bernahmedatum Date of handover Firma Company Adresse Address Telefon E Mail Phone E Mail Ansprechpartner Contact person H ndler Distributer Unterschrift des H ndlers Distributer...

Page 13: ...5T Test number 340697600 340644700 2 340764500 Applicable EC directives EC Machinery Directive 2006 42 EC EC Low Voltage Directive 2014 35 EU EC Electromagnetic Compatibility Directive 2014 30 EU EC D...

Page 14: ...Safety 14 07 05 2018...

Page 15: ...access platform During operation the aerial access platform can swivel out This can cause severe injuries or even death Never step under or into the swivel range of the aerial access platform Only mov...

Page 16: ...the insulation or individual components may represent a risk of fatal injury Do not work on or near high voltage lines Only have qualified electricians perform work on the electrical system In case of...

Page 17: ...atmosphere or where high temperatures occur Never try to weld repair or change batteries in any manner or take it apart or retrofit Always protect battery from unauthorized access To prevent fire over...

Page 18: ...and arms When bracing or swivelling the machine there is a risk of crushing Make sure that when bracing no persons supply lines or other objects are in the area around the supports Ensure that no per...

Page 19: ...tention to the change of direction WARNING Risk of injury due to driving over body parts With the crawler chassis there is a risk of pinching off body parts and thus causing severe to fatal injuries D...

Page 20: ...i freeze agents can lead to serious health problems Avoid contact with anti freeze agents Do not eat drink or smoke when handling anti freeze agents Prior to breaks and completion of work wash hands W...

Page 21: ...ether solvents or other chemical detergents In the event of contact with a high pressure hydraulic oil jet seek medical at tention immediately DANGER Risk of injury from hydraulic oil jet Subcutaneou...

Page 22: ...al access platform completely and vis ibly even in case of poor visual conditions Always be prepared for possible traffic accidents especially such kind as can be caused by third parties Industrial tr...

Page 23: ...per use of the aerial lift platform can cause hazardous situations Never use the aerial lift platform to brace loads Use the aerial lift platform as a crane only if a lifting device approved by the ma...

Page 24: ...s used He must implement these in the form of operating instructions for the operation of the machine n The owner must check during the entire time the machine is used whether the operating instructio...

Page 25: ...d specifically for working in their particular field and know the relevant standards and regulations A qualified electrician is required to comply with the applicable legal provisions on accident prev...

Page 26: ...nnel who are 18 years of age and who can be deemed reliable Persons whose reaction is impaired e g through drugs alcohol or medication are prohibited 3 4 2 Unauthorised Persons WARNING The hazards in...

Page 27: ...y clothing is close fitting work clothing with a low tear strength with close fitting sleeves and no protruding parts It primarily is used to prevent be ing caught up in moving parts of the machine Do...

Page 28: ...0 6 8 4 5 13 14 15 16 12 11 7 Fig 7 1 Length measurement sensors 2x 9 Mount position proximity switch 2 Limit switch floor pressure 1x per outrigger 10 Electric back up pump 3 Rotary angle sensor bask...

Page 29: ...onal 16 Limit switch rope break extension ropes 24 Electronic disconnector ladder monitoring working basket operation lifting device and work spotlights 17 Valves for platform and chassis emergency op...

Page 30: ...trolled restart Uncontrolled restart can cause serious or even fatal injuries Before restart make sure that the cause for the emergency stop has been cleared and that all safety devices have been inst...

Page 31: ...he correct position for lower ing into the transport position may be displayed as a result Length measurement sensors Fig 13 Length measurement sensors detect the profiles extension travel Tilt sensor...

Page 32: ...ncy and service mode Fig 17 In the event of power failure or for maintenance purposes the aerial lift platform can be operated in emergency mode A number of valves allow the various move ments to be e...

Page 33: ...lt in a risk of injury Always keep all safety warning and operating instructions in fully legible con dition Replace damaged signs or stickers immediately NOTICE Replacement stickers can be ordered fr...

Page 34: ...n Instruct rescue vehicles routing 3 9 Environmental protection Environmental protection Danger to the environment due to incorrect handling of materi als which can harm the environment In case of in...

Page 35: ...ment They must be disposed of by a specialist disposal company Rechargeable and dispos able batteries Rechargeable and disposable batteries contain toxic heavy metals They require treatment as toxic...

Page 36: ...Technical data 36 07 05 2018...

Page 37: ...7 3 m 7 3 m 7 3 m Overall height min F 1 96 m 1 96 m 1 96 m Overall width min G 1 58 m 1 58 m 1 58 m Ground clearance max H 0 43 m 0 43 m 0 43 m Track length x width I 1 92x0 25 m 1 92x0 25 m 1 92x0 2...

Page 38: ...32 34 36 38 40 4 20 m 80 kg 25 0k g Fig 22 4 3 Power Item LEO27T LEO31T LEO35T Platform height max 25 m 29 m 33 m Working height max 27 m 31 m 35 m Lateral reach at 80 kg basket load 17 40 m 17 7 m 17...

Page 39: ...e type plate 4 5 Drives 4 5 1 Combustion engine Diesel Kubota D 1305 Item Value Unit Power 18 5 25 2 kW hp Tank capacity 49 L 4 5 2 Electric motor Specification Variant 110 120 V Variant 220 V Variant...

Page 40: ...Cleaning agent 3910 0168 Crawler chassis Chassis Lift boom holder Profiles Basket boom Tensioning crawler tracks Slider surfaces Rotating assembly Articulated joints Extender retractor chains Extender...

Page 41: ...lled with the hydraulic oil noted above at the factory It is recommended that you continue to use this hydraulic oil or that you replace it with one of the following hydraulic oils Operation temperatu...

Page 42: ...23GT ZEUS23GT Hydraulic oil system approx 60 approx 87 approx 45 approx 55 approx 85 Hydraulic oil tank approx 50 approx 77 approx 35 approx 45 approx 75 Fuel tank 25 49 12 12 12 Gear oil max 1 max 1...

Page 43: ...s Additional capacity LEO36T 230 V 16 A 50 Hz 235 bar 3408 psi 200 kg 441 lbs Baujahr MGT date Seriennummer Serial number Max zul ssige Seitenkraft Max permissible side load 88 lb 400 N Max zul ssige...

Page 44: ...Construction and function 44 07 05 2018...

Page 45: ...Construction and function 07 05 2018 45 5 Construction and function...

Page 46: ...ssis 3 Outrigger 1 8 Stowage space 4 Outrigger 4 9 Radio control receiver 5 Basket boom depends on ma chine type 10 Chassis control box Overview left 11 12 13 14 15 16 17 10 Fig 25 10 Control head 14...

Page 47: ...Lift operation may not be started until the chassis has been correctly levelled visual in spection using circular level The bracings can be set in four bracing positions n Wide on both sides n Narrow...

Page 48: ...vels If using the optional hydraulic chassis adjustment function the height and width adjustments can be made infinitely variably Chassis Fig 26 1 is fully retracted and chassis Fig 26 2 is fully exte...

Page 49: ...control head Fig 29 1 The operating instructions with hy draulics diagram and circuit diagram are located in the document box Fig 29 2 The belt points Fig 29 3 are intended for fastening the safety ha...

Page 50: ...e Fig 31 1 together with the hydraulic unit supplies the necessary hydraulic pressure 5 2 7 Electric motor 1 Fig 32 The necessary hydraulic pressure can also be generated by the electric motor It is l...

Page 51: ...ys 5 3 1 Outrigger latching 1 1 5 5 2 4 3 1 Outrigger 4 Outrigger 3 Fig 33 Using the latching bolt Fig 33 5 the individual outriggers can be locked in trans port position 1 Fig 33 1 transport position...

Page 52: ...Construction and function 52 07 05 2018...

Page 53: ...hts on the working basket on and off 3 button for 12 V auxiliary drive Switches on the back up pump 4 graphic display screen The graphic display screen shows the movements available with the respectiv...

Page 54: ...ake the machine ready for op eration again 4 mode selector crawl fast speed radio connec tion horn When crawler or platform mode are selected use the switch to set crawl speed or fast speed Enables ra...

Page 55: ...le 10 radio antenna The radio antenna establishes the connection between the radio control and the re ceiver 11 control levers The control levers can be used to perform the respective colour coded fun...

Page 56: ...fault 2 display Shows the operating status as well as fault messages 3 up arrow key The arrow key can be used to select the next display or increase values 4 down arrow key The arrow key can be used t...

Page 57: ...6 illuminated start stop button Is used to start and stop the combustion engine NOTICE If the machine features a LI ION drive the illuminated button switches between battery and mains power 7 standby...

Page 58: ...ig 41 1 5 4 Electrical connections 5 4 1 Feed 1 2 Fig 42 The electric motor optional and the power socket in the working basket are con nected to the construction site power supply via the socket Fig...

Page 59: ...ies 5 5 Work areas and danger zones The work area and danger zones are within and vertically below the swivel range of the machine see grey area in work diagram 32 30 28 26 24 22 20 18 16 14 12 10 8 1...

Page 60: ...forming any work carried out from the working basket Attach it to the respective fastening points in the working basket Lifting device Fig 47 An optional lifting device can be installed in place of th...

Page 61: ...der or working basket Transport frame Fig 51 Transport frame for machines weighing up to 3400 kg Trailer Various trailers for machines weighing up to 3050 kg Lashing chains Fig 52 For securing the mac...

Page 62: ...ly includes a number of keys These are used to open the con trol panel the stowage space or the control box for example Oil drain hose Fig 55 For proper draining of the motor oil or hydraulic oil the...

Page 63: ...y use approved lifts and lifting accessories with sufficient carrying capacity Only use the attachment points provided 6 2 Inspection on receipt of delivery Inspect the delivery for completeness and t...

Page 64: ...Fig 57 Crane attachment points 1 Fig 58 1 Crane attachment points on both sides Transport pieces can be transported with a crane under the following conditions n The crane and lifting gear must be des...

Page 65: ...tion must not exceed the machines maximum permissible climbing ability Whilst loading do not stand downhill of and to the rear of the aerial access platform Start the ramp in forward drive Do not turn...

Page 66: ...the specially provided load blocks Lashing eye at tachment points 1 1 or 2 6 4 Storage Store the machine under the following conditions n Do not store outdoors n Store dry and dust free n Do not expo...

Page 67: ...latform on broad bracing and support completely Chapter 7 10 Operating the bracing on page 106 3 Fully retract the crawler chassis Chapter 7 12 Crawler chassis height and width adjustable on page 113...

Page 68: ...wler tracks are centrally flush above the auxiliary frame Arrows are affixed to the crawler chassis and the auxiliary frame for this purpose 5 Lower the working platform slowly and move the bracing to...

Page 69: ...are tensioned Chapter 7 12 Crawler chassis height and width adjustable on page 113 1 2 1 Fig 66 5 Screw the supplied lighting system Fig 66 1 to the working basket and con nect the connector of the s...

Page 70: ...Operation 70 07 05 2018...

Page 71: ...7 2 Connecting the machine to the mains supply Personnel n Trained persons Protective equipment n Occupational safety clothing n Safety boots n Safety helmet Electrical current DANGER Risk of fatal i...

Page 72: ...extension cable to the connector Ob serve the maximum cable lengths Cable lengths and cable cross sections 3914 0012 230V 40m 2 5mm 80m 4 0mm 400V 40m 2 5mm 80m 4 0mm Fig 68 Disconnecting the machine...

Page 73: ...ig 70 3 Make sure that the emergency stop button on the radio control Fig 70 1 has not been actuated 4 To switch on the radio control turn the rotary knob Fig 70 5 clockwise to I The radio control bee...

Page 74: ...eration 74 07 05 2018 Switching off 1 Fig 71 6 To switch off the radio control turn the rotary knob Fig 71 1 anti clockwise to 0 1 Fig 72 7 Turn the ignition switch Fig 72 1 anti clockwise to position...

Page 75: ...f 3 To switch off the machine you need to switch off the radio control Chapter 7 3 1 Switching the radio control on off on page 73 7 3 3 Switching the machine on off using the combustion engine NOTICE...

Page 76: ...esel engine may take longer as it has an automatic temperature controlled preheating unit The illuminated button flashes during the start up process The illuminated button lights up constantly when th...

Page 77: ...f In case of emergency proceed as follows 1 Immediately trigger an emergency stop with the emergency stop device 2 If there is no risk to your own health rescue people from the danger zone 3 Provide f...

Page 78: ...eys Fig 74 2 5 are used to navigate through the menu The assignment of the function keys is shown on the display screen The display screen also shows operating statuses and information on faults Refer...

Page 79: ...one side correctly levelled Fig 76 1 outriggers locked Fig 76 2 floor pressure sufficient Fig 76 3 The correct bracing is indicated by a check mark 7 5 3 3 Platform function 1 2 3 4 5 Fig 77 In platf...

Page 80: ...for operation Fig 79 As soon as the telescopic boom is straight above the telescopic boom support a tick Fig 79 right appears in the display to signal this Fig 80 As soon as the working basket is in t...

Page 81: ...he function key Fig 82 4 3 Return to the previous screen with function key Fig 82 1 7 5 4 1 Fuel indicator 1 2 Fig 83 The fuel level is indicated by the column Fig 83 2 1 Return to the main menu with...

Page 82: ...are versions n Controller software version n Controller hardware version n Display screen software version 1 Use the function key Fig 86 1 to return to the machine data menu 7 5 6 Service hotline 1 Fi...

Page 83: ...number 1 n Service hotline number 2 n Language The selected submenu is shown with a grey background 6 Use the function keys Fig 89 2 and 3 to select a submenu 7 Access the selected submenu with the fu...

Page 84: ...92 4 to confirm the selection 3 All other inputs are made in the same manner 1 2 3 4 Fig 93 4 Use the function keys Fig 93 2 and 3 to move the cursor to save 5 Use the function key Fig 93 4 to confir...

Page 85: ...The control panel is deactivated and the machine can only be operated from the lower control or using the cable remote control Fill up with fuel Fig 96 n Fuel is getting low Fill up as soon as possib...

Page 86: ...roller alarm output Fig 99 n Fault on the engine controller Stop operation Call service Water temp high Fig 100 n The cooling water temperature is too high Stop operation Call service Fault message Fi...

Page 87: ...ed to the fastening points in the working basket Beware of the openings in the floor when travelling Do not drive over materials with sharp edges Do not make any abrupt changes of direction When stopp...

Page 88: ...Operation 88 07 05 2018...

Page 89: ...move the machine as shown in the following table NOTICE You can adjust the travel speed by moving the control levers slowly Since the crawl speed has the most force and power we recommend using it on...

Page 90: ...ns anti clockwise on the spot 5 Pull back only the right hand control lever The machine reverses and turns clockwise 6 Push forward only the right hand control lever The machine travels forwards and t...

Page 91: ...ep clear of the down slope side of the machine Fig 104 1 2 Fig 105 1 Level the machine using the crawler chassis Chapter 7 12 Crawler chassis height and width adjustable on page 113 Observe the machin...

Page 92: ...ne toppling range of the machine Observe the maximum height difference when driving over a ridge max ridge height X 100 mm Fig 105 X Approach the ridge at an angle as close to a right angle as possibl...

Page 93: ...close to a right angle as possible Fig 107 1 Fig 108 1 Move the working basket into the work position Chapter 7 8 Moving the working basket into the work position optional on page 98 2 Retract the cra...

Page 94: ...place whilst travelling the height of the telescopic boom support can be set to one of three levels 7 7 1 Adjusting the telescopic boom support using the control box optional 1 Move the working baske...

Page 95: ...andle Fig 112 2 until the desired holes Fig 112 3 align 1 2 Fig 113 6 Insert the fastening bolt Fig 113 1 and secure it with the spring cotter pin Fig 113 2 1 Fig 114 7 Press and hold the button Fig 1...

Page 96: ...n green Fig 115 2 3 Push the control lever Fig 115 1 forwards until the profile package lifts and then stops moving again 1 2 Fig 116 4 Pull the spring cotter pin Fig 116 1 out of the fastening bolt F...

Page 97: ...Operation 07 05 2018 97 1 Fig 119 8 Pull the control lever Fig 119 1 back until the profile package rests fully on the transport support and all movements have stopped...

Page 98: ...e work position optional Personnel n Trained persons Protective equipment n Occupational safety clothing n Safety boots n Safety helmet 1 Fig 120 When adjusting the transport support for example you n...

Page 99: ...ork ing basket does not exceed 40 kg 1 Make sure that the load in the working basket does not exceed 40 kg 2 Machine is in transport position Chapter 7 15 Moving the platform assembly into transport p...

Page 100: ...not exceed 40 kg 2 Machine is in transport position Chapter 7 15 Moving the platform assembly into transport position on page 123 3 Switch on the machine Chapter 7 3 Switching the machine on off on p...

Page 101: ...Operation 07 05 2018 101 7 9 Moving the bracing into the work position Bracing variants 1 2 3 4 Fig 123 No Bracing variants 1 Wide 2 Wide narrow 3 Narrow 4 Narrow wide...

Page 102: ...iggers using chains ropes pegs etc Always observe the movement of the outriggers when extending Make sure that no people supply lines or other objects are in the area around the outriggers Extend the...

Page 103: ...outrigger so that the latching bolt is positioned over the drilled hole for the narrow Fig 125 1 or wide Fig 125 2 work position 4 Push the latching bolt on the handle bar down along the link Make sur...

Page 104: ...ment of the outriggers when extending Make sure that no people supply lines or other objects are in the area around the outriggers Extend the outriggers in the transport position carefully and with ca...

Page 105: ...clean the tooth systems 1 2 3 Fig 127 5 Using your other hand pull the locking device Fig 127 1 upwards in the direc tion of the arrow and push the locking lever Fig 127 2 down fully 6 Let go of locki...

Page 106: ...bserve the maximum permissible ground inclination Make sure that the base plates are horizontal maximum deviation 8 Do not anchor the outriggers using chains ropes pegs etc Always observe the movement...

Page 107: ...he outriggers manually you need to keep the collision button pressed to enable movements This can cause substantial damage to the machine Make sure that no machine parts can be damaged during any move...

Page 108: ...extends Outrigger 3 retracts Control lever Fig 129 4 Outrigger 4 extends Outrigger 4 retracts 1 2 Fig 130 7 Level out the chassis by aligning it with the circular level Fig 130 using the outriggers Th...

Page 109: ...the radio control to bracing function yellow Fig 132 2 WARNING Risk of injury from uneven lifting or lowering the machine Due to uneven lifting and lowering the machine can tip or slide This can cause...

Page 110: ...rcular level Fig 133 using the outriggers The bubble Fig 133 1 in the circular level must be within the 1 circle Fig 133 2 1 Fig 134 7 If the bracing is correct the green lamp Fig 134 1 on the radio c...

Page 111: ...desired outrigger s into transport position wide work position or nar row work position Chapter 7 9 Moving the bracing into the work position on page 101 3 4 2 1 5 6 Fig 135 4 Set the function selecto...

Page 112: ...manually 5 Press and hold the collision button Fig 135 5 6 Use the control levers Fig 135 1 2 3 and 4 to move the desired outrigger s as shown in the following table Operating element Symbol Effect Pu...

Page 113: ...n Occupational safety clothing n Safety boots n Safety helmet WARNING Risk of injury due to improper height width adjustment The machine may topple or slip if height and width adjustments are made im...

Page 114: ...ssis as per the following table NOTICE Make sure that there are no obstacles kerbs etc beside the machine as they may obstruct the chassis movement Control levers Symbol Control lever Fig 137 1 The le...

Page 115: ...cing on page 106 n The hydraulic adjustment power is limited in order to protect the machine and the crawler chassis On a solid surface such as pavement asphalt com pressed gravel or firm turf the cr...

Page 116: ...not work on or near high voltage lines Beware of high obstacles Make sure that when moving the working basket no body parts are crushed e g against a wall At wind speeds above 12 5 m s Beaufort force...

Page 117: ...you need to press and hold the collision Fig 139 1 button while simultan eously using the desired control lever WARNING Risk of material damage due to improper use of the collision button When operati...

Page 118: ...pivots clockwise viewed from above The working basket pivots anti clock wise viewed from above Control lever Fig 139 7 Raises the basket boom Lowers the basket boom Control lever Fig 139 8 Telescopes...

Page 119: ...Operation 07 05 2018 119...

Page 120: ...store the working basket position and later move back there directly WARNING Damage through improper operation The control will move the working basket directly to the stored position along the shorte...

Page 121: ...unction selector Fig 140 1 to special function green 3 Use the control lever Fig 140 2 as per the following table Operating element Symbol Effect Control lever Fig 140 2 The working basket posi tion h...

Page 122: ...ng table WARNING Damage through improper operation The control will move the working basket directly to the stored position along the shortest path If the path is obstructed this can cause substantial...

Page 123: ...sonnel n Trained persons Protective equipment n Occupational safety clothing n Safety boots n Safety helmet n Safety harness Definition of transport position 2 1 Fig 142 n The telescopic boom Fig 142...

Page 124: ...e transport position Chapter 7 13 Operating the platform assembly on page 116 The display shows Fig 143 1 Fig 144 5 Continue pivoting the platform towards the transport position until the move ment st...

Page 125: ...cted this can cause substantial damage to the machine If there is a risk of collision immediately release control lever and move the working basket to the desired position manually 1 Switch on the mac...

Page 126: ...on Transport position 1 2 1 Fig 147 n Outriggers 1 and 4 Fig 147 1 are in transport position 1 n Outriggers 2 and 3 Fig 147 2 are in transport position 1 Transport position 2 2 1 Fig 148 n Outriggers...

Page 127: ...the collision button pressed to enable movements This can cause substantial damage to the machine Make sure that no machine parts can be damaged during any movements If there is a risk of collision im...

Page 128: ...gger 1 extends Outrigger 1 retracts Control lever Fig 149 2 Outrigger 2 extends Outrigger 2 retracts Control lever Fig 149 3 Outrigger 3 extends Outrigger 3 retracts Control lever Fig 149 4 Outrigger...

Page 129: ...50 1 to move the outriggers as shown in the fol lowing table WARNING Risk of injury from uneven lifting or lowering the machine Due to uneven lifting and lowering the machine can tip or slide This can...

Page 130: ...platform assembly into transport position on page 123 1 2 Fig 151 3 Set the function selector on the radio control to special function green Fig 151 2 WARNING Risk of injury from uneven lifting or lo...

Page 131: ...features a changing mechanism for this purpose NOTICE Always engage a second person to help change the working basket 7 17 1 Removing the working basket 1 The working basket must be in transport posit...

Page 132: ...4 Turn the basket locking pin Fig 154 1 clockwise through 90 1 Fig 155 5 Pull out the basket locking pin Fig 155 1 Fig 156 6 Together with a second person lift the working basket slightly tilt it forw...

Page 133: ...7 8 Moving the working basket into the work position optional on page 98 1 2 3 Fig 157 2 Working as a pair insert the working basket Fig 157 1 into the holder Fig 157 2 and push it into the working ba...

Page 134: ...a risk of fatal injury from falling parts or parts swinging out of control Never stand underneath suspended loads Only fasten loads to the designated fastening point for lifting loads Make sure that...

Page 135: ...ots n Safety helmet 1 Remove the working basket Chapter 7 17 Removing mounting the working basket on page 131 Installation 1 2 3 Fig 162 2 Insert the lifting device Fig 162 1 into the holder Fig 162 2...

Page 136: ...Operation 136 07 05 2018 1 Fig 165 5 Insert the spring cotter pin 1 into the locking pin Removal 6 Removal is performed by repeating the steps in reverse order...

Page 137: ...he main battery s ca pacity Main battery voltage must be 11 2 V Operation of the platform assembly at a main battery voltage of 11 2 V is prohibited 1 Check the main battery s capacity Chapter 7 25 Ch...

Page 138: ...ents If there is a risk of collision immediately release the collision button 8 Use the control levers Fig 166 5 6 7 8 and 9 to operate the platform as per the following table Operating element Symbol...

Page 139: ...e inhaled Never fill the fuel tank higher than the mark Wipe up all spilled fuel prior to starting the combustion engine or take up using suitable binders and dispose of properly 1 Make sure that the...

Page 140: ...devices e g limit switches emergency stop are disabled Execute emergency operation according to the following instructions The aerial lift platform has an electric emergency operation mode which allow...

Page 141: ...rial damage If there are people or objects in the working basket keep it as horizontal as possible Always fully retract the telescopic boom first Swivel the platform into transport position Always swi...

Page 142: ...172 2 Raises the basket boom Lowers the basket boom Valve lever Fig 172 3 Raises the telescopic boom Lowers the telescopic boom Valve lever Fig 172 4 Telescopes out the telescopic boom Telescopes in t...

Page 143: ...are aligned with each other 1 Fig 174 7 After emergency operation unlock the valve Fig 174 1 by turning it anti clockwise and screw the cover back into place WARNING Risk of injury due to uncontrolle...

Page 144: ...y turning it clockwise WARNING Risk of injury due to improper operation The machine may topple or slip if outrigger mode is operated improperly This can cause severe injuries and material damage Keep...

Page 145: ...utrigger 1 retracts Push the valve lever Fig 178 2 forwards Outrigger 2 extends Pull the valve lever Fig 178 2 back Outrigger 2 retracts Push the valve lever Fig 178 3 forwards Outrigger 3 extends Pul...

Page 146: ...ning it anti clockwise and screw the cover back into place WARNING Risk of injury due to uncontrolled movements If the valves are set incorrectly in normal mode there is a risk of uncontrolled movemen...

Page 147: ...of injury due to improper operation The machine may topple or slip if the crawler chassis is operated improperly This can cause severe injuries and material damage Keep the machine as horizontal as p...

Page 148: ...perating element Symbol Effect Push the valve lever Fig 183 1 forwards Lowers the left hand crawler chassis Pull the valve lever Fig 183 1 back Raises the left hand crawler chassis Push the valve leve...

Page 149: ...ning it anti clockwise and screw the cover back into place WARNING Risk of injury due to uncontrolled movements If the valves are set incorrectly in normal mode there is a risk of uncontrolled movemen...

Page 150: ...e crawler chassis 1 Fig 185 1 Turn the ignition switch Fig 185 1 clockwise to position 1 1 Fig 186 2 Unscrew the cover Fig 186 1 1 Fig 187 3 Push in the valve Fig 187 1 and lock it by turning it clock...

Page 151: ...p clear of the down slope side of the machine 5 Press and hold the button emergency mode Fig 189 3 6 Operate the valves as per the table below Operating element Symbol Effect Push the valve lever Fig...

Page 152: ...anti clockwise and screw the covers back into place on both sides WARNING Risk of injury due to uncontrolled movements If the valves are set incorrectly in normal mode there is a risk of uncontrolled...

Page 153: ...e work Service mode divides into platform outrigger and crawler functions WARNING Risk of injury due to missing safety equipment Improper machine movements can cause the machine to topple over This ca...

Page 154: ...erved exclusively for service mode Starting the combustion engine The engine controller for the diesel engine has an automatic preheating unit When cold the combustion engine is preheated before it is...

Page 155: ...y to prevent it from starting up again immedi ately It cannot be restarted again until the ignition key is turned back to the initial position 1 2 Fig 194 5 Press the service button Fig 194 1 or 2 to...

Page 156: ...ous or even fatal injuries The service mode for the platform function is only permissible while the ma chine is braced 1 Ensure that the machine is in work position Chapter 7 9 Moving the bracing into...

Page 157: ...198 2 Raises the basket boom Lowers the basket boom Valve lever Fig 198 3 Raises the telescopic boom Lowers the telescopic boom Valve lever Fig 198 4 Telescopes out the telescopic boom Telescopes in t...

Page 158: ...ace 8 To terminate service mode you need to switch off the machine using the en gine controller Chapter 7 21 1 Switching the machine on off for service mode on page 154 WARNING Risk of injury due to u...

Page 159: ...is only permissible if the platform is in transport position 1 Ensure that the platform assembly is in transport position Chapter 7 15 Moving the platform assembly into transport position on page 123...

Page 160: ...ver Fig 202 2 back Outrigger 2 retracts Push the valve lever Fig 202 3 forwards Outrigger 3 extends Pull the valve lever Fig 202 3 back Outrigger 3 retracts Push the valve lever Fig 202 4 forwards Out...

Page 161: ...er Chapter 7 21 1 Switching the machine on off for service mode on page 154 WARNING Risk of injury due to uncontrolled movements If the valves are set incorrectly in normal mode there is a risk of unc...

Page 162: ...ure that the platform assembly is in transport position Chapter 7 15 Moving the platform assembly into transport position on page 123 2 Ensure that the bracing is in transport position Chapter 7 16 Mo...

Page 163: ...wler chassis forwards Pull the valve lever Fig 207 1 back Moves the right hand crawler chassis backwards Push the valve lever Fig 207 2 forwards Moves the left hand crawler chassis forwards Pull the v...

Page 164: ...s This can cause severe injuries Ensure that all valves are turned into their original position 7 21 4 2 Raising lowering the crawler chassis 1 Operate the valves as per the table below 2 1 Fig 209 Op...

Page 165: ...o place 3 To terminate service mode you need to switch off the machine using the en gine controller Chapter 7 21 1 Switching the machine on off for service mode on page 154 WARNING Risk of injury due...

Page 166: ...NOTICE The auxiliary drive is neither an emergency mode nor a service mode It can be operated from the working basket only All safety equipment remains fully active in this mode 1 Make sure that the...

Page 167: ...stment or the radio control for example You can lock the stowage space using the key 7 23 1 Opening the stowage space 1 Fig 212 1 Pull the cap off the lock Fig 212 1 2 Unlock the stowage space by turn...

Page 168: ...the stowage space 1 Fig 214 1 Push the flap upwards 2 Turn the lock Fig 214 1 anti clockwise 1 Fig 215 3 Use the stowage space key to turn the lock Fig 215 1 anti clockwise to lock the stowage space...

Page 169: ...ed for the radio control One is in the radio con trol one is in the mains charger and one is in the charger on the working basket NOTICE A charged battery will last between 8 and 10 operating hours 1...

Page 170: ...recharge time is 4 hours Charger indicators 1 2 3 Fig 219 n Charger is being supplied with voltage Yellow LED Fig 219 1 is lit n Charging in progress Green LED Fig 219 2 flashing n Charging complete...

Page 171: ...is absolutely essen tial 10 5 V Recharging the battery is absolutely essen tial WARNING Emergency operation inoperative If the machine s main battery voltage has dropped to 11 2 V battery capacity is...

Page 172: ...rger before connecting the cables to the battery in order to avoid generating sparks WARNING Risk of injury due to improper operation Improper handling of the battery can cause serious injuries Always...

Page 173: ...in the engine compartment 6 Make sure that the ignition and all electrical consumers are switched off 7 Before switching on the charger set the charger to the voltage and current matching the battery...

Page 174: ...ury due to improper operation Improper handling of the battery can cause serious injuries Always allow a frozen battery to thaw before jump starting or recharging it Risk of explosion Do not lean over...

Page 175: ...a suitable earth point in the engine compartment 7 Connect the other end of the black lead to the donor battery s negative ter minal 8 Make sure the leads cannot come into contact with any rotating pa...

Page 176: ...the control unit 1 Remove the working basket Chapter 7 17 Removing mounting the working basket on page 131 1 Fig 225 2 Release the arrester lever Fig 225 1 1 Fig 226 3 Push the control unit Fig 226 1...

Page 177: ...e lock 1 2 3 4 5 6 7 8 Fig 227 1 Set the last 3 digits of the serial number in the example 123 2 Pull up the shackle 3 Turn the shackle 180 4 Push the shackle down 5 Enter the desired new number in th...

Page 178: ...228 1 Set the last 3 digits of the serial number 123 in the example 2 Turn the knob anti clockwise to the arrow symbol 3 Enter the new desired combination 246 for example 4 Turn the knob clockwise to...

Page 179: ...rt Improperly executed main tenance work WARNING Risk of injury due to improperly executed maintenance work Improper maintenance can cause severe injuries and significant property damage Before starti...

Page 180: ...uld become high Never try to solder repair modify convert or disassemble batteries Always keep batteries out of reach of unauthorised persons To prevent fire overheating explosion or battery fluid lea...

Page 181: ...the diesel engine consists of a water anti freeze agent mixture Upon body contact ingestion or inhalation of areosoles anti freeze agents can lead to serious health problems Avoid contact with anti fr...

Page 182: ...ication points that are lubricated by hand remove escaping old or excess greases and dispose of in accordance with the local regulations Collect changed oils in suitable containers and dispose of in a...

Page 183: ...acid based or aggressive cleaning agents Remove all cleaning agents thoroughly with clear water Do not clean the respectively marked components with high pressure jets 1 Pull the mains plug 2 Make su...

Page 184: ...ust no longer touch the ground 1 2 Fig 231 2 Take the button head coupler out of the stowage space Fig 231 1 3 Unscrew and remove the maintenance cover Fig 231 2 1 2 3 Fig 232 4 Push the button head c...

Page 185: ...lubricant escapes on the grease nipple 1 2 3 Fig 235 9 Turn the button head coupler Fig 181 1 back 180 anti clockwise and pull it off the grease tensioning cylinder Fig 181 2 1 2 Fig 236 10 Clean the...

Page 186: ...the machine Chapter 7 3 Switching the machine on off on page 73 1 Fig 237 4 Unscrew the cover Fig 237 1 1 2 3 Fig 238 5 Check the oil level in the inspection glasses for maximum Fig 238 1 and min imu...

Page 187: ...ch off the machine Chapter 7 3 Switching the machine on off on page 73 1 Fig 240 3 Remove the cover plate Fig 240 1 1 2 Fig 241 4 Place a suitable container under the oil drain plug Fig 241 1 5 Open t...

Page 188: ...filter is on the hydraulic tank Fig 242 1 and the intake filter is in the hydraulics unit Fig 242 2 CAUTION Risk of material damage due to improper filling An insufficient hydraulic oil level can dama...

Page 189: ...er insert Fig 245 1 and insert a new filter insert 7 Screw the filter bowl back in 8 Screw the cover back on 8 2 5 2 Changing the recirculation filter 1 Fig 246 1 Remove the cover Fig 246 1 1 Fig 247...

Page 190: ...Maintenance 190 07 05 2018 1 Fig 249 6 Screw the hydraulic filter s cap back on again Fig 249 1 7 Fit the cover...

Page 191: ...ed Check the oil level regularly The chain drives each have a separate gearbox The following instructions apply for one gearbox 1 Move the machine into transport position on level ground Chapter 7 16...

Page 192: ...If required top up gearbox oil To do so slowly top up the oil through the drilled hole Fig 252 2 until it reaches the bottom edge of the threaded hole Fig 252 1 7 Make sure that the seals and copper...

Page 193: ...4 1 WARNING Risk of injury if safety equipment is deactivated When operating the machine in emergency mode all safety equipment is disabled Adhere to the operating sequence below and follow the instru...

Page 194: ...scopic boom with the crane while it is retracting and hold it straight 1 Fig 257 8 While the telescopic boom is retracting check the ropes Fig 257 1 on the right side for damage and apply spray grease...

Page 195: ...that all valves are turned into their original position 8 2 8 Lubricating the rotating assembly Personnel n Qualified personnel Protective equipment n Occupational safety clothing n Safety boots Tools...

Page 196: ...ary measures include the following preventive measures n Prevent build up of water residue n The water drain holes have to be free n Do not use steam jets on the machine n Keep the ladder and the floo...

Page 197: ...otor For details refer to the included mo tor manufacturer s operating instructions Chapter 11 4 Drive units on page 258 8 2 11 1 Overview of diesel engine 1 2 3 4 5 6 7 8 9 10 Fig 262 1 Radiator pres...

Page 198: ...Maintenance 198 07 05 2018...

Page 199: ...aces Guide rollers and deflector pulleys Attachment of crawler chassis tracks Hydraulic components free of leaks Chassis Articulated joints Hydraulic oil Hydraulics filter intake filter Hydraulics fil...

Page 200: ...d sensors Hydraulic components free of leaks Basket boom Articulated joints Levelling cylinder Basket pivot motor bolting Basket frame Basket scale Working basket Working basket Control head Sockets w...

Page 201: ...unit refer to the manufacturer s operating instructions Chapter 11 4 Drive units on page 258 Documentation Type plate Operating instructions in working basket Adhesive labels on entire ma chine check...

Page 202: ...ions describe the maintenance work which is required to ensure the transport frame can be operated in the optimum manner and fault free Contact the manufacturer if you have any questions regarding mai...

Page 203: ...3 Tightening torques WARNING Danger through incorrect tightening torques If screws are tightened with the incorrect tightening torque components can come loose and cause injury and damage Never exceed...

Page 204: ...7 05 2018 8 4 4 Checking attachment points 1 Fig 265 1 Tighten attachment points Fig 265 1 with the correct torque Chapter 8 4 3 Tightening torques on page 203 and check for damage and movability Re p...

Page 205: ...ghten all fastening screws on the frame Chapter 8 4 2 Frame attach ment on page 203 Qualified personnel Check the attachment points for damage and tighten Chapter 8 4 4 Checking attachment points on p...

Page 206: ...Faults 206 07 05 2018...

Page 207: ...on poses a risk of serious injury or death for the people in the danger zone Before starting work switch off the power supply and secure against restart Improperly performed work for fault repair WARN...

Page 208: ...ny person inhaling exhaust gases must be provided with fresh air immedi ately and checked by a physician Hot surfaces WARNING Risk of injury due to hot surface Surfaces of motor components can heat up...

Page 209: ...quid Measures after contact with battery fluid n Wash skin with water and soap after contact n Immediately flush out eyes and underneath eye lid for 15 minutes with clear water When doing so point mil...

Page 210: ...ts which represent an immediate risk to personnel or objects of material value immediately trigger an emergency stop 2 Determine the cause of the fault 3 When carrying out fault clearance which requir...

Page 211: ...Faults 07 05 2018 211 9 2 Fault table...

Page 212: ...incorrect cable length Adhere to permissible cable length s and cable cross section Chapter 7 2 Connecting the machine to the mains supply on page 71 Trained persons Emergency stop button pressed Unl...

Page 213: ...button pressed Unlock the emergency stop button Chapter 3 6 Safety equipment on page 28 Trained persons Bracing not correct Check the bracing Chapter 7 10 Operating the bracing on page 106 Trained pe...

Page 214: ...ary Chapter 9 4 Changing fuses or circuit breakers on page 222 Trained persons Motor pump runs and stalls The hydraulic hose is bent Check the hydraulic hoses Qualified personnel Pressure filter soile...

Page 215: ...abrupt swerving on a rough sur face faulty spring set frozen material between the rollers Call service Trained persons 9 3 Error code list Faults and error codes are displayed on the display in the c...

Page 216: ...up or are faulty release contact 23 Joystick 1 on the control panel was moved during start up or is faulty 24 Joystick 2 on the control panel was moved during start up or is faulty 25 Joystick 3 on t...

Page 217: ...he input information for the safety functions between the master and slave is different 60 Check safety relay 1 monitoring contact 61 Check safety relay 2 monitoring contact 62 Check safety relay 3 mo...

Page 218: ...ding in pivot angle sensors Check the resolver transducers and supply line 100 Calibration values of the resolver transducers faulty check values and calibrate resolver transducers again 101 Software...

Page 219: ...sket level is faulty Check the sensor 143 Invalid parameters for activation of the basket level Perform parametrisation 144 Software error hardware error 145 The rotary angle sensor on the working bas...

Page 220: ...he inputs for the lower boom applied position switch 173 Check the inputs for the lift boom holder erected position switch 174 Check the inputs for the lift boom holder applied position switch 175 Til...

Page 221: ...Faults 07 05 2018 221...

Page 222: ...starting work switch off the voltage supply and secure it to prevent it from being switched back on When changing fuses or circuit breakers make sure that the ampere rating is correct 1 Switch off th...

Page 223: ...LI ION drive Control box on LI ION drive 2 Control box on lift boom holder Chapter 9 4 1 1 Control box on lift boom holder on page 224 3 Control box on the chassis Chapter 9 4 1 2 Control box on the...

Page 224: ...Faults 224 07 05 2018 9 4 1 1 Control box on lift boom holder 1 2 Fig 267 No Description Assignment 1 Sensors 4 A T 2 Control cards 3 15 A T...

Page 225: ...See circuit diagram Chapter 11 1 Circuit diagram on page 233 3 Automatic circuit breaker mains adapters See circuit diagram Chapter 11 1 Circuit diagram on page 233 4 Controls 12 V motor start 10 A 5...

Page 226: ...Faults 226 07 05 2018 9 4 1 3 Control box for radio system 1 2 Fig 269 No Description Assignment 1 Voltage transformer 48V 230V 0 315 A 2 Fuse for emergency stop circuit 10V 30V 6 3 A...

Page 227: ...grounds Heed chain tension The metal core can become bent by great wear This can cause breaks with progress ive wear Change crawler tracks early Wear of the profile n Normal appearances n Depending on...

Page 228: ...card card in control box CS CAN SLAVE slave card card on the inside of the control box door Control card Display Remarks CM CS REPLACE 3V BATT Change the battery CM CS UNDERVOLTAGE 24 V Check 24 V co...

Page 229: ...by approved specialist companies If no separate return or disposal agreements have been concluded recycle dis mantled components n Dispose of all fluids in an environmentally sound manner n Scrap all...

Page 230: ...Appendix 230 07 05 2018...

Page 231: ...ram 233 11 2 Hydraulics diagram 235 11 3 Adhesive label folder 237 11 4 Drive units 258 11 4 1 Combustion engine diesel 260 11 5 Radio control 282 11 6 RUD lifting accessories 306 11 7 Accessories doc...

Page 232: ...Appendix 232 07 05 2018...

Page 233: ...Appendix 07 05 2018 233 11 1 Circuit diagram...

Page 234: ...Appendix 234 07 05 2018...

Page 235: ...Appendix 07 05 2018 235 11 2 Hydraulics diagram...

Page 236: ...Appendix 236 07 05 2018...

Page 237: ...Appendix 07 05 2018 237 11 3 Adhesive label folder...

Page 238: ...Appendix 238 07 05 2018...

Page 239: ...Appendix 07 05 2018 239 11 3 1 Crawler chassis 1 Fig 270 Item Language neutral 1 3914 0021...

Page 240: ...Appendix 240 07 05 2018...

Page 241: ...241 11 3 2 Bracing 1 2 3 4 Item Language neutral 1 3914 0018 2 LEO ZEUS21GT LEO ZEUS24GT 3914 0104 LEO ZEUS19T 302449 LEO ZEUS23T 3914 0104 LEO ZEUS27T 302444 LEO ZEUS31T 302443 LEO ZEUS35T 302445 3...

Page 242: ...Appendix 242 07 05 2018 2 1...

Page 243: ...pendix 07 05 2018 243 2 1 Item Language neutral 1 white no 1 3914 0041 no 2 3914 0042 no 3 3914 0043 no 4 3914 0044 black no 1 3914 0165 no 2 3914 0166 no 3 3914 0167 no 4 3914 0168 1 2 3 4 2 3914 002...

Page 244: ...Appendix 244 07 05 2018 11 3 3 Chassis 1 2 3 5 8 9 10 11 12 14 15 16 18 20 6 17 4 7 13 19 21...

Page 245: ...hite 302438 ZEUS31T 302951 6 3914 0024 7 3914 0022 8 3914 0024 9 3911 0069 10 3914 0013 11 LEO27T black 302437 white 302436 ZEUS27T 302950 LEO31T black 302439 white 302438 ZEUS31T 302951 12 3914 0024...

Page 246: ...Appendix 246 07 05 2018 11 3 4 Chassis 1 2 3 5 8 9 10 11 12 14 15 16 18 20 6 17 4 7 13 19 21...

Page 247: ...hite 302440 ZEUS35T 302952 6 3914 0024 7 3914 0022 8 3914 0024 9 3911 0069 10 3914 0013 11 LEO35T black 302441 white 302440 ZEUS35T 302952 12 3914 0024 13 3914 0026 14 3914 0025 15 3914 0022 16 Planto...

Page 248: ...Appendix 248 07 05 2018 1 2 4 3 Item Language neutral 1 3914 0022 2 3914 0022 3 3914 0022 4 3914 0022...

Page 249: ...Norwegian Swedish Turkish English 1 300757 3914 0017 202390 3914 0091 301671 300927 2 3914 0008 3 3914 0023 4 3914 0019 5 LEO19T LEO23T LEO27T LEO31T LEO35T 302240 6 3914 0012 7 3914 0019 8 302841 30...

Page 250: ...Appendix 250 07 05 2018...

Page 251: ...man English Japanese English French Dutch Norwegian Swedish Turkish English 1 3914 0009 2 LEO19T LEO23T 302549 LEO27T LEO31T 302550 LEO35T 302858 3 black 3914 0045 white 3914 0046 4 3914 0023 5 3914 0...

Page 252: ...n English Japanese English French Dutch Norwegian Swedish Turkish English 1 3914 0009 2 LEO19T LEO23T 302549 LEO27T LEO31T 302550 LEO35T 302858 1 Item Danish English German English Japanese English Fr...

Page 253: ...11 3 7 Telescopic boom 1 6 2 3 4 4 7 5 Item Language neutral 1 301991 2 Teupen white 3912 0818 black 3912 0817 ZEUS 302916 3 3914 0038 4 3914 0021 5 Teupen white 3912 0818 black 3912 0817 ZEUS 302916...

Page 254: ...Appendix 254 07 05 2018 11 3 8 Working basket 3 4 1 2 Item Language neutral 1 3914 0016 2 301991 3 3914 0053 4 3914 0054...

Page 255: ...English Japanese English French Dutch Norwegian Swedish Turkish English 1 3914 0006 2 LEO19T 302241 LEO23T 302242 LEO27T 302466 LEO31T 302467 LEO35T 302468 3 LEO19T LEO23T 302549 LEO27T LEO31T 302550...

Page 256: ...Appendix 256 07 05 2018 2 3 1 Item Language neutral 1 3911 0069 2 3914 0053 3 3914 0054...

Page 257: ...Appendix 07 05 2018 257...

Page 258: ...Appendix 258 07 05 2018 11 4 Drive units...

Page 259: ...Appendix 07 05 2018 259...

Page 260: ...Appendix 260 07 05 2018 11 4 1 Combustion engine diesel For information see also 2 262...

Page 261: ...Appendix 07 05 2018 261...

Page 262: ...OTA distributors and dealers will have the most up to date information Please do not hesitate to consult with them FOREWORD FOREWORD This symbol the industry s Safety Alert Symbol is used throughout t...

Page 263: ...ir bleeding the fuel system 13 Checking the fuel pipes 13 Cleaning the fuel filter pot 14 Fuel filter cartridge replacement 14 ENGINE OIL 15 Checking oil level and adding engine oil 15 Changing engine...

Page 264: ...adphones while operating the engine 2 SAFE OPERATION ENGLISH 3 CHECK BEFORE STARTING OPERATING THE ENGINE A Be sure to inspect the engine before operation Do not operate the engine if there is somethi...

Page 265: ...allergic reaction 4 SAFE OPERATION ENGLISH 8 CAUTIONS AGAINST BURNS BATTERY EXPLOSION A To avoid burns be cautious of hot components e g muffler muffler cover radiator hoses engine body coolants engi...

Page 266: ...and cleaning A Check or conduct maintenance after the engine coolant muffler or muffler cover have cooled off completely A Always use the appropriate tools and fixtures Verify that they are in good c...

Page 267: ...TA dealer When in need of parts be prepared to give your dealer the engine serial number Locate the serial number now and record them in the space provided Type Serial No Engine Date of Purchase Name...

Page 268: ...ehavior 7 4 OPERATING THE ENGINE ENGLISH OPERATING THE ENGINE STARTING THE ENGINE NORMAL CAUTION To avoid personal injury A Do not allow children to approach the machine while the engine is running A...

Page 269: ...and keep it there for a certain period mentioned below Ambient temperature Preheating time Ordinary heat type With glow lamp timer Above 10 C 50 F NO NEED See NOTE 10 C 50 F to 5 C 23 F Approx 5 seco...

Page 270: ...he air cleaner It could catch fire Reversed engine revolution must be stopped immediately since engine oil circulation is cut quickly leading to serious trouble BHow to tell when the engine starts run...

Page 271: ...o the above instruction Please see the Warranty Statement in detail A Changing interval of engine oil 101 mm oil pan depth is optional Standard replacement interval A API service classification above...

Page 272: ...ne rating greater than 50 is preferred especially for ambient temperatures below 20 C 4 F or elevations above 1500 m 5000 ft A Diesel Fuel Specification Type and Sulfur Content ppm used must be compli...

Page 273: ...to the screw of the band and tighten the band securely 2 If the fuel pipes made of rubber became worn out replace them and clamp bands every 2 years 3 If the fuel pipes and clamp bands are found worn...

Page 274: ...TE3 5 1 L 1 35 U S gals D1305 E3 5 7 L 1 51 U S gals V1305 E3 V1505 E3 6 0 L 1 59 U S gals V1505 TE3 6 7 L 1 77 U S gals above 25 C 77 F SAE30 or SAE10W 30 SAE15W 40 10 C to 25 C 14 F to 77 F SAE10W...

Page 275: ...quickens loss of coolant 5 Coolant Anti freeze BRemedies for quick decrease of coolant 1 Check any dust and dirt between the radiator fins and tube If any remove them from the fins and the tube 2 Chec...

Page 276: ...fecting the engine parts 7 Kubota s genuine long life coolant has a service life of 2 years Be sure to change the coolant every 2 years A The above data represent industry standards that necessitate a...

Page 277: ...fall while carrying it 2 When lifting the engine put the hook securely to metal fittings attached to the engine Use strong hook and fittings enough to hang the engine STORAGE CAUTION To avoid persona...

Page 278: ...ENGLISH BWhen engine suddenly stops BWhen color of exhaust is especially bad BWhen engine must be stopped immediately BWhen engine overheats Cause Countermeasures Lack of fuel Check the fuel tank and...

Page 279: ...0 kW Charging generator 12 V 360 W Recommended battery capacity 12 V 65 AH equivalent 26 SPECIFICATIONS ENGLISH A Specifications are subject to change without notice Model D1105 TE3 D1305 E3 Type Vert...

Page 280: ...850 950 1000 1100 Order of firing 1 3 4 2 Direction of rotation Counter clockwise viewed from flywheel side Injection pump Bosch MD Type Mini Pump Injection pressure 13 73 Mpa 140 kgf cm 1991 psi Inje...

Page 281: ...29 WIRING DIAGRAMS ENGLISH KEA SAE standard Energize to run The parts boxed in are reference NOT equiped for standard engine spec Non marked wire dia is 0 8 1 25 mm...

Page 282: ...Appendix 282 07 05 2018 11 5 Radio control For information see also 2 Abitron 284...

Page 283: ...Appendix 07 05 2018 283...

Page 284: ...Manual 2 ABITRON Austria GmbH Wiesnerstra e 20 OWKHLP gVWHUUHLFK Tel 43 0 7723 44860 Fax 43 0 7723 44860 94 Email info abitron at ABITRON Germany GmbH Adalbert Stifter Stra e 2 84085 Langquaid HXWVFKO...

Page 285: ...OO 3 Sicherheitseinrichtungen 7 3 1 Sender 3 2 PSIlQJHU 3 3 6 VWHP 4 Installation 8 4 1 3RVLWLRQLHUHQ GHU PSIDQJVHLQKHLW 4 2 QVWDOODWLRQ GHU XVJDQJVYHUGUDKWXQJ 4 3 RUUHNWH 0RQWDJH GHU PSIDQJVHLQKHLW 4...

Page 286: ...XWH 3HUVRQDO VWHWV DXIPHUNVDP VHLQ XP DOOH 9RUWHLOH QXW HQ X N QQHQ LQH NRUUHNWH XQG VLFKHUH HQXW XQJ GHU XQNIHUQVWHXHUXQJ ZLQJW GHQ HGLHQHU GD X GHQ DXI GHU JHVWHXHUWHQ 0DVFKLQH VWHWV X EHREDFKWHQ 2...

Page 287: ...LHUW ZHUGHQ NDQQ Funkst rung P DOO HLQHU XQNVW UXQJ VFKDOWHW GDV 6 VWHP QDFK PV LQ GHQ VLFKHUHQ XVWDQG Software LH 6RIWZDUH GHV 6 VWHPV I KUW QDFK GHP LQVFKDOWHQ HLQHQ 6 VWHPFKHFN GXUFK EHL GHP DOOH 6...

Page 288: ...XQG XQNIHUQVWHXHUXQJ HQQ GHU 6HQGHU QLFKW LQ HQXW XQJ LVW VFKDOWHQ 6LH LKQ DXV XQG YHUZDKUHQ 6LH LKQ DQ HLQHP VLFKHUHQ 2UW HU HWULHE PXVV XQEHIXJWHQ 3HUVRQHQ XQ XJlQJOLFK JHPDFKW ZHUGHQ 9HUJHZLVVHUQ...

Page 289: ...GDV DEHO ROJHQGH 9DULDQWHQ VLQG RSWLRQDO P JOLFK UDKW 7HFKQLN RKQH 5 FNPHOGXQJ LHU HUIROJW GLH RPPXQLNDWLRQ XQG GLH 6SDQQXQJVYHUVRUJXQJ GHV 6HQGHUV EHU GDV NNXIDFK HL GLHVHU 9DULDQWH PXVV GLH DEHOVWHX...

Page 290: ...LUG GXUFK GDV DGHJHUlW HLQ GHIHNWHU NNX DQJH HLJW LVW GHU NNX NHLQHVIDOOV ZHLWHU X YHUZHQGHQ ACHTUNG Die ABITRON Ladeger te sind nicht f r den Au enbereich geeignet Verwenden Sie ausschlie lich ABITR...

Page 291: ...LVW OHHU oder defekt HEHQ 6LH GLH DWWHULH LQ GDV D GHJHUlW XQG OHJHQ 6LH HLQH JHOD GHQH DWWHULH LQ GHQ 6HQGHU HLQ hEHUSU IHQ 6LH GLH RQWUROODQ HLJHQ GHV DGHJHUlWV 16 Haben Sie noch Fragen LWWH QHKPHQ...

Page 292: ...DWHULDOLHQ DXI QIUDJH QVFKOXVVYHUELQGXQJ GXUFK IHXFKWLJNHLWVDEZHLVHQGHQ QVFKOXVVVWHFNHU 3 6FKXW NODVVH 3 HWULHEVVSDQQXQJ 9 9 6WURPDXIQDKPH MH QDFK DXDUW QWHQQH X HQDQWHQQH PLW IHXFKWLJNHLWVDEZHLVHQGHU...

Page 293: ...Entsorgung Defekte Akkupacks k nnen auch direkt ber ABITRON entsorgt werden 12 4 Bef higte Personen nach Betriebssicherheitsverordnung LWWH EHDFKWHQ 6LH GDVV QXU EHIlKLJWH 3HUVRQHQ LP 6LQQH GHU HWULHE...

Page 294: ...ction Devices 25 3 1 Transmitter 3 2 5HFHLYHU 3 3 6 VWHP 4 Installation 26 4 1 3RVLWLRQLQJ RI WKH 5HFHLYHU 8QLW 4 2 QVWDOODWLRQ RI WKH 2XWSXW LULQJ 4 3 3URSHU QVWDOODWLRQ RI WKH 5HFHLYHU 8QLW 4 4 Moun...

Page 295: ...WKLV LV QHFHVVDU WR DVVXUH D SURSHU DQG VDIH RSHUDWLRQ RI WKH UDGLR UHPRWH FRQWURO V VWHP 2 3 Authorized Operators have to be instructed according to the industrial safety regulations Always check th...

Page 296: ...UDGLR LQWHUIHUHQFH WKH V VWHP ZLOO VZLWFK LQWR D VDIH PRGH DIWHU PV Software IWHU WKH VWDUWXS SURFHGXUH WKH VRIWZDUH RI WKH V VWHP SHUIRUPV D V VWHP WHVW ZKHUH DOO VDIHW GHYLFHV DUH FKHFNHG 26 4 Insta...

Page 297: ...XQFWLRQV DQG WKH RSHUDWLRQ RI PDFKLQH DQG UDGLR UHPRWH FRQWURO I WKH WUDQVPLWWHU LV QRW RSHUDWHG WXUQ LW RII DQG VWRUH LW LQ D VDIH SODFH LQDFFHVVLEOH IRU XQDXWKRUL HG SHUVRQV Always FKHFN WKDW WKH st...

Page 298: ...WK WKH UHFHLYHU YLD FDEOH 7KHUH DUH WZR DYDLODEOH YHUVLRQV ZLUH WHFKQLTXH ZLWKRXW IHHGEDFN 7KH EDWWHU FDVH WDNHV FDUH RI WKH FRPPXQLFDWLRQ DQG WKH SRZHU VXSSO RI WKH WUDQVPLW WHU LWK WKLV RSWLRQ WKH F...

Page 299: ...Only use original ABITRON batteries Failure to observe may result in explosion hazard VFDSLQJ FKHPLFDOV DQG LQJ SDUWV PD FDXVH LUUHSDUDEOH GDPDJHV NOTE 5HFKDUJHDEOH EDWWHU SDFNV DUH WR EH WUHDWHG DV K...

Page 300: ...VLWLRQ E XVLQJ DQ antenna extension 7KH RSHUDWLRQ WLPH LV VKRUW 7KH EDWWHU LV HPSW RU EURNHQ KDUJH WKH EDWWHU DQG LQVHUW D IXOO FKDUJHG EDWWHU LQWR WKH WUDQVPLWWHU KHFN WKH GLVSOD RI WKH FKDUJHU 34 10...

Page 301: ...RWKHU PDWHULDOV DYDLODEOH RQ GHPDQG RQQHFWLRQ YLD PRLVWXUH UHSHOOHQW FRQQHFWLQJ SOXJ 3URWHFWLRQ FODVV 3 2SHUDWLQJ YROWDJH 9 9 XUUHQW FRQVXPSWLRQ W SH GHSHQGDQW QWHQQD H WHUQDO DQWHQQD ZLWK PRLVWXUH UH...

Page 302: ...L HG 3HUVRQV DFFRUGLQJ WR WKH 2UGLQDQFH RQ QGXVWULDO 6DIHW and Health 3OHDVH QRWH WKDW RSHUDWLRQ PDLQWHQDQFH DQG UHSDLU ZRUN PD RQO EH SHUIRUPHG E TXDOL HG SHUVRQV DF FRUGLQJ WR WKH RUGLQDQFH RQ LQGXV...

Page 303: ...een maintained RFDWLRQ GDWH RPSDQ DGGUHVV VWDPS 1DPH RI UHVSRQVLEOH SHUVRQ 6LJQDWXUH 40 CE Konformit tserkl rung LHUPLW EHVWlWLJHQ ZLU GDVV GLH QDFKIROJHQG DXIJHI KUWHQ 0DVFKLQHQEDXWHLOH I U GHQ LQEDX...

Page 304: ...YDO FHUWL FDWH 1U 1 1U 2 1U 3 1U 4 1U 5 OWKHLP 2FRWEHU 0D KOHU HDG RI HVLJQ HSDUWPHQW 42 LHUPLW EHVWlWLJHQ ZLU GDVV GLH QDFKIROJHQG DXIJHI KUWHQ 0DVFKLQHQEDXWHLOH I U GHQ LQEDX LQ 0DVFKLQHQ RGHU DQGHU...

Page 305: ...RZLQJ GRFXPHQWV 1 62 1 1 1 1 1 1 1 1 1 1 XWKRUL HG IRU WKH GRFXPHQWDWLRQ 0DWKLDV ULHGO Wiesnerstra e 20 4950 Altheim 6DIHW DWHJRU 3HUIRUPDQFH HYHO 6 HYHO DQG DGGLWLRQDO LQIRUPDWLRQ VHH RYHU Sheet 1RWL...

Page 306: ...Appendix 306 07 05 2018 11 6 RUD lifting accessories For information see also 2 RUD 308...

Page 307: ...Appendix 07 05 2018 307...

Page 308: ...fting points are fixed should be marked with colour WLL Working load limit kg G load weight kg n number of load bearing legs b angle of inclination of the individual leg to the vertical When handling...

Page 309: ...ranty for the use of any bolts not supplied by RUD Minimum quality for the base material steel has to be 1 0037 St 37 5 Inspection criteria After fitting an annual inspection or sooner if conditions d...

Page 310: ...Appendix 310 07 05 2018 11 7 Accessories documentation...

Page 311: ...Appendix 07 05 2018 311...

Page 312: ...light flashes until the signal wire is re inserted or the machine is shut off DANGER Risk of crushing Serious crushing injuries can occur when operating the machine from the working basket When operat...

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