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2.24

4364-

01.fr

o

OM

Doc

 

No.

 

OM-1244364-01

GF201862

Tetra

 

Alex

®

 

25

 

Operation

 

Manual

Summary of Contents for Tetra Alex 25

Page 1: ...2 244364 01 fro OM Doc No OM 1244364 01 GF201862 Tetra Alex 25 Operation Manual...

Page 2: ...This document is valid for Series No Machine No OM Operation Manual 2 244364 01 fro Tetra Alex 25 Issue 2001 04 Tetra Pak Processing Components AB Doc No OM 1244364 01...

Page 3: ...lution 5 Handling of cleaning solution 5 Emergency precautions 5 General description 7 Applications 7 Process description 7 Denominations 8 Main components 8 Control panel 8 Cooling water system 9 Ope...

Page 4: ...Table of contents ii Tetra Alex 25 Doc No OM 1244364 01 2 244364 01 TOC This page intentionally left blank...

Page 5: ...related documents Tetra Pak will not be held responsible for injury or damage if the equipment is used for any other purpose Service If problems are encountered when operating the unit contact the nea...

Page 6: ...is manual Design modifications The information given in this document is in accordance with the design and construction of the machine at the time it was delivered by the Tetra Pak machine production...

Page 7: ...work on the equipment Use of hazard information Hazard information in this documentation is defined as follows Failure to observe this information results in immediate danger to life Failure to observ...

Page 8: ...vers are opened removed regard all electrical equipment as live make sure the doors for the starter panel are closed During operation stay outside the safety area approximately 1m 3 feet around the ma...

Page 9: ...ies and that an eyewash device is available at or near each machine site Emergency precautions If swallowed If you happen to swallow cleaning solution drink large amounts of lukewarm water in order to...

Page 10: ...Safety precautions 6 Tetra Alex 25 Doc No OM 1244364 01 2 2 tf201472 en This page intentionally left blank...

Page 11: ...homogeniser functions as a positive displacement pump It forces the product through a narrow adjustable gap under high pressure The resulting high velocity and turbulence in the gap effectively reduc...

Page 12: ...ing gearbox 3 Crankcase 4 Wetend 5 Homogenising head 6 Hydraulic unit 7 Control panel GF201504 3 6 5 4 2 1 7 1 Start button 2 Stop button 3 Emergency stop button 4 Homogenisation pressure gauge 5 Pres...

Page 13: ...ut of valve controlled by compressed air 2 Cooling water flow meter optional Indicates flow rate and accumulated value Flow rate see Technical Data in the Technical Manual 3 Cooling water regulating v...

Page 14: ...General description 10 Tetra Alex 25 Doc No OM 1244364 01 2 2 tf201372 en This page intentionally left blank...

Page 15: ...k case Reducing gear box Hydraulic unit Type of oil see Lubricants Drain the dampers 1 Close all covers Open external cooling water valve Turn on the external mains power switch Risk of explosion Imme...

Page 16: ...tart by external signal The drive motor starts Cooling water valve opens The hydraulic unit starts Check for flow at cooling water outlet Sterilisation Before production the machine must be sterilized...

Page 17: ...e pistons Product inlet pressure If a fault occurs see section Trouble shooting in the Technical Manual Stop Turn off the pressure adjusting valves for a 1st stage b 2nd stage Push the stop button Sto...

Page 18: ...Operation 14 Tetra Alex 25 Doc No OM 1244364 01 2 2 tf201322 en This page intentionally left blank...

Page 19: ...tra Alex 25 Doc No OM 1244364 01 2 2 tf201633 en Cleaning The machine is cleaned in line with the surrounding systems Check cleaning of pulsation dampers at least once a week Clean manually if require...

Page 20: ...Cleaning 16 Tetra Alex 25 Doc No OM 1244364 01 2 2 tf201633 en This page intentionally left blank...

Page 21: ...sion oil of mineral or synthetic type viscosity 320 TP No 90296 0076 Mineral Producer Type Viscosity BP Energol GR XP 320 Mineral 320 Mobil Mobilgear 632 Mineral 320 Shell Omala 320 Mineral 320 BP Ene...

Page 22: ...tra Alex 25 Doc No OM 1244364 01 2 2 tf201933 en Oil amount Crankcase Gearbox Hydraulic unit Approx 28 litres 7 4 U S gallons Approx 6 litres 1 6 U S gallons Approx 6 litres 1 6 U S gallons GF200326 G...

Page 23: ......

Page 24: ...Ref text to introduction...

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