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Tetra Pak HOYER COMET C Manual Download Page 4

CC901AA

1-2

Tetra Pak

Hoyer

MODEL

SERIAL N.:

YEAR OF CONSTRUCTION:

ELECTRICAL SUPPLY:

PNEUMATIC SUPPLY:

REFRIGERANT:

HEATING GAS:

THERMAL CAPACITY:

kW

Kg.

Kcal/h

Via Monferrato, 52 - 20098 San Giuliano Milanese
( MI ) Italia - Tel. 02-982921 - Fax 02-9880171

Made in Italy

Tetra Pak

Hoyer

V

bar

Nlt/min.

ph

Hz

Type

1.2 Identification plate

For maintenance and service operations not de-
scribed in this manual, or for any other problems
of a technical nature, our Service Department is
at your complete disposal for information or to

Fig. 1.1 - Identification plate

1.1 Introduction

Thank you for buying a machine manufactured
by Tetra Pak Hoyer.
We recommend you read this manual as it is
essential for the installation, checking and
maintenance operations required to keep your
machine in perfect condition.

The manual contains tables, drawings and
diagrams which will allow you to gain familiarity
with all parts of the machine.
Please let us know if any explanation has been
left out or is not sufficiently detailed. We will use
your comments to improve the functional nature
of this manual.

arrange for the necessary measures to be taken.
When contacting our Service Department, please
quote the data given on the identification plate
affixed to the machine and shown in Fig.1.1.

Summary of Contents for HOYER COMET C

Page 1: ...2200 Telephone 1 414 2497400 Telefax 39 2 9880171 Telex 68770 Alhoy DK Telefax 1 414 2497500 Wehopethattheinformationwillbeofhelptoyou It is based on concrete data and on the best of our currentknowledge Readthecontentsofthemanualcarefully including thewarningsandrecommendations Alsoreadthe conditionsofsale includingthosegoverningthe warranty No part of this manual may be reproduced or transmitted...

Page 2: ...and technical data 4 Installation 5 Set up procedures 6 Operating procedures 7 Cleaning and maintenance 8 Troubleshooting 9 Spare parts catalogue NOTE All thedrawingsshowthemachineandstationsforproductionontwolanes If the dimensions of the product allow production on three lanes is also possible ...

Page 3: ...HOYER COMET C CC901AA 1 1 Tetra Pak Hoyer Contents 1 MACHINE IDENTIFICATION DATA 1 1 Introduction 1 2 1 2 Identification plate 1 2 1 3 Service centres 1 3 ...

Page 4: ...Fig 1 1 Identification plate 1 1 Introduction Thank you for buying a machine manufactured by Tetra Pak Hoyer We recommend you read this manual as it is essential for the installation checking and maintenance operations required to keep your machine in perfect condition The manual contains tables drawings and diagramswhichwillallowyoutogainfamiliarity with all parts of the machine Please let us kno...

Page 5: ...5420 ASIA PACIFIC Tetra Pak Hoyer Shanghai Shanghai Overseas Chinese Mansion Room 2105 2107 No 129 Yan an Xi Lu 200040 Shanghai P R China Phone 86 21 6249 0860 Fax 86 21 6249 9064 Tetra Pak Hoyer Service 3rd Floor Molace Building 2231 Pasong Tamo Street Makati Metro Manila Philippines Phone 63 2 8132848 SOUTH KOREA Hoyer Ltd 4fl Dookyong Bldg 66 1 9 Hannam Dong Yong San Ku 140 210 Seoul South Kore...

Page 6: ...ER COMET C CC901AB 2 1 Tetra Pak Hoyer Contents 2 GENERAL 2 1 Declaration of conformity 2 2 2 2 Preliminary points 2 2 2 3 General safety rules 2 2 2 4 Special warnings 2 3 2 5 Ambient operating limits 2 3 ...

Page 7: ... not authorised by Tetra Pak Hoyer carried out during the warranty period will automatically invalidate the warranty 2 2 Preliminary points 2 3 General safety rules THESE SAFETY RULES HAVE BEEN DRAWN UP IN YOUR INTEREST Strict observance will reduce the risk of accident to yourself or to others DO NOT attempt to move install or operate the machine before reading and assimilating the contents of th...

Page 8: ...ring with the safety system Thesafetyofotherplantusedtogetherwiththis machine unless supplied directly by Tetra Pak Hoyer istheresponsibilityofthecustomer The pressure speed temperature and voltage limits and all instructions given are indispensable for correct operation of the machine and must always be complied with by the customer Ambient conditions must be taken into consideration during insta...

Page 9: ...ER COMET C CC901AC 3 1 Tetra Pak Hoyer Contents 3 DESCRIPTION OF THE MACHINE AND TECHNICAL DATA 3 1 Description of the machine 3 2 3 2 Operation 3 2 3 3 Technicaldata 3 3 3 4 Programmingandcontrolpanel 3 4 ...

Page 10: ...las are supported by two members which guide the chains driven by the gear wheels 5 Vacuum generator 6 Pneumatic system 7 Control panel with operator interface program Part 4 Fig 3 1 8 Various operating stations A stack of empty containers and a stack of covers are placed manually in the relative magazines Part 1 e Part 2 Fig 3 1 The lamellas with the appropriate slots Part 3 Fig 3 1 move forward ...

Page 11: ...Kg Compressedair Inletpressure 6barminimum Consumption 1300Nl min Inletpipediameter 3 4 gas Dimensions A length 4050mm B width 1170mm C height 1970mm No of operators 2 EquivalentA weightedsoundpressurelevelat1 metre 67 5 dBA MaximuminstantaneousC weightedsoundpressure levelattheworkstations lowerthan130dB 20uPa 3 3 Technical data FNOTA Fig 3 2 shows a machine for the production of cones or cups ...

Page 12: ... d e f 0 c b a shift alarm clr help print 2 3 3 4 Programming and control panel Start Stop main motor Jog main motor Select production cycle Auto Manual Start Stop stations and C I P cycle Data settings Select format Save data Apply data Position stations for automatic start up of the production cycle password 1 2 3 4 ...

Page 13: ...tart Stop sealing resistance Start Stop date stamp Shift to the previous paragraph pdup Go to the previous page Shift on the left Activate value modification Shift on the right Enter Confirm data Shift to the next paragraph pdown Go to the next page alarm Display alarm messages clr Clear help Display help print Print A1 Chocolate tank resistances Optionalsealingresistances A2 Ice cream bypass Pos ...

Page 14: ... Pak Hoyer Contents 4 1 Unpacking and delivery checks 4 2 4 2 Transport and installation 4 2 4 3 Electrical connection 4 3 4 4 Pneumatic connection 4 3 4 5 Checking direction of rotation 4 4 4 6 Freezer connections 4 4 4 INSTALLATION ...

Page 15: ...documents e Check that all the covers and panels have been correctly fitted and that there are no loose parts f Visually inspect all the electrical components to make sure that they are not damaged g If any part component is missing stop un packing and immediately notify Tetra Pak Hoyer h If the machine has been damaged during transit notify the insurance company immediately Do not proceed beyond ...

Page 16: ...ted with thermal overload cutoutandultra rapidfusesofadequateamperage WARNING The differential cutout switch must be class A and suitable for protecting inverter electronic power circuits Check the data on the identification plate Fig 4 2 to ensure that the machine is com patible with the factory voltage Connect the three phases to terminals R S T and the earth wire to the earth terminals in the e...

Page 17: ...m operating Release the emergency stop button Rotate the main switch Slowly turn on the air supply Press the jog button and check that the lamellas move from left to right Part 2 Fig 4 3 when looking at the machine from 4 5 Checking the direction of rotation 4 6 Freezer connection the operator s side Press the stop to stop the chain WARNING If the direction of rotation is incorrect invert the two ...

Page 18: ...ment 5 11 5 3 3a Optional rotating doser station adjustment 5 11 5 3 4 Topping station adjustment 5 12 5 3 5 Optional pencil filler station adjustment 5 12 5 3 6 Granule station adjustment 5 12 5 3 7 Lid feed station adjustment 5 13 5 3 7a Optional flame product lid feed station adjustment 5 13 5 3 8 Cone lid closure station adjustment 5 14 5 3 9 Cup lid closure station adjustment 5 14 5 3 10 Cone...

Page 19: ...attery is low The X O led will flash if there is no communication between the keypad and the PLC START STOP MAIN MOTOR Starts or stops main motor JOG MAIN MOTOR Jogs or stops the step by step chain FNOTA Only if stations are not turned on using the SELECT PRODUCTION CYCLE AUTO MANUAL When the power is on the led on the keypad display will flash if the machine is in manual mode Press this key to di...

Page 20: ... Tetra Pak Hoyer and those entered by the customer for production The following example will appear on the next page of the video CODE 1 DESCRIPTION STANDARD CONE SAVE DATA After entering the required format save it by pressing and then Enter next press to transfer the format to the PLC APPLY DATA Transfers data to the PLC POSITION STATIONS for setting maximum speed and the temperature of the opti...

Page 21: ...d loading station if enabled by the current format START STOP PRESSING LIDS Starts stops the lid press if enabled by the current format START SEALING RESISTANCE OPTIONAL Starts stops sealing resistance if enabled by the current format START STOP DATE STAMP OPTIO NAL Starts stops date stamp if enabled by the current format A1 CHOCOLATE TANK RESISTANCES Enter all the resistances on the machine the r...

Page 22: ... PUMP ON 010 OFF 100 Page 6 23 DOSER 1 CONSENT 1 DOSER DOWN ON 330 OFF 080 DOSER OPEN ON 025 OFF 070 Page 9 23 TOPPING 1 CONSENT 1 TOPPING OPEN ON 340 OFF 070 Page 10 23DRY NUT 1 CONSENT 1 DRY NUT OPEN ON 000 OFF 070 Page 11 23 LID DISPENSER CONSENT 1 LID DOWN ON 310 OFF 110 LID ROTATION ON 355 OFF 140 LID VACUUM ON 240 OFF 105 LID BLOW ON 000 OFF 000 Page 12 23CRIMPER CONSENT 1 CRIMPER DOWN ON 01...

Page 23: ...P RELEASE ON 060 OFF 130 CUP VACUUM ON 010 OFF 190 CUP BLOW ON 000 OFF 000 Page 6 23 DOSER 1 CONSENT 1 DOSER DOWN ON 330 OFF 080 DOSER OPEN ON 025 OFF 070 Page 9 23 TOPPING 1 CONSENT 1 TOPPING OPEN ON 340 OFF 070 Page 10 23DRY NUT 1 CONSENT 1 DRY NUT OPEN ON 000 OFF 070 Page 11 23 LID DISPENSER CONSENT 1 LID DOWN ON 310 OFF 110 LID ROTATION ON 355 OFF 140 LID VACUUM ON 240 OFF 105 LID BLOW ON 000 ...

Page 24: ...k Hoyer Page 12 23CRIMPER CONSENT 1 CRIMPER DOWN ON 010 OFF 060 Page 15 23CUP EJECTION CONSENT 1 CUP EJECTION ON 075 OFF 260 To save the data entered in the recipe press ENTER ENTER the data is now memorised in the recipe ...

Page 25: ...tions for dosing ice cream or ice cream mixes Part 4 Fig 5 2 in one or two flavours lid feed Part 7 Fig 5 2 lid closure Part 8 Fig 5 2 product ejector Part 11 Fig 5 2 product ejector belt Part 9 Fig 5 2 5 2 Product change When changing to a cone cup format of a different size it is necessary to replace the slot set cone feed magazines gauging pads lid feed magazines and crimpers The HOYER COMET C ...

Page 26: ...m height Then place an ice cream cup in the magazine and check that the blades Part 1 Fig 5 3b hold the cup without squashing it Adjust the height of the cup feed by turning the knob Part 2 Fig 5 3b so that the suction cups touch the bottom of the container If the distance is too great lower the moveable part of the cone stop blade support and magazines if the released cone is between the cone sto...

Page 27: ... the slot perfectly even if chocolate spray height is changed 5 3 2a Adjustment of the rate of flow of the chocolate spray pump The chocolate spray pump is assembled on a tem perature controlled tank Part 1 Fig 5 4a located outside of the filling machine and connected to the chocolate spray nozzles by hoses from the distributor Part 2 Fig 5 4a The rate of flow of the pump may be adjusted by loosen...

Page 28: ...l position of the end part of the dosing nozzles when in the dosing position should be inside the container below the lid positioning level in order not to cause damage to the ice cream decoration after pressing the lid 5 3 3a Optional rotating doser station adjustment Dosers are moved by a servomotor Part 1 Fig 5 5a connected to the raise lower slide by a toothed belt Raising and lowering speed i...

Page 29: ...is done by slackening the screws on the vibrator support To increase or reduce the volume of product dosed turn the pressure regulator clockwise to increase the intensity of the vibrations or anticlockwise to decrease it It is also possible to adjust the insertion time of the vibrator for each cycle by changing the relative parameters indicated as the start and finish angle on a 360 cycle The flow...

Page 30: ...tor or anticlockwise to decrease it Tighten the lock nut Part 1 Fig 5 9 when finished With the machine at its slowest speed check that when the lid feed station is activated the suction cup mounting shaft drops down immediately after the lamella chain has stopped and then check that it moves back up before the chain starts moving again To adjust height loosen the lock nut Part 1 Fig 5 9a and turn ...

Page 31: ...late Part 1 Fig 5 11 anticlockwise until the correct closure is obtained On completion of the adjustment remember to tighten the plate lock nut Check that the crimper Part 1 Fig 5 10 rests on the outside of the slot Part 2 Fig 5 10 and compresses inside of it in order to close off the cone perfectly If the cone is not closed off correctly lower the crimper Part 1 Fig 5 10 by rotating it clockwise ...

Page 32: ...he angle of the ejection elbows Part 1 Fig 5 12 by adjusting the screws holding them in place Part 2 Fig 5 12 so as to facilitate correct positioning of the cone on the belt Adjust the position of the ejector plates Part 1 Fig 5 13 and the product conveyor belt Part 2 Fig 5 13 so that the cup does not get in the way of moving parts during ejection if this happens move the belt Part 2 Fig 5 13 by l...

Page 33: ... and lock nuts Part 4 Fig 5 14 to adjust gauging cones The gauges are mounted on springs so that they will fit the shape of the container inside the slot perfectly even if pick up height is changed Follow the above procedure when changing format To adjust doser height slacken the lock nut Part 1 Fig 5 15 and adjust the ring nut Part 2 Fig 5 15 until the required position is reached turning it cloc...

Page 34: ...5 3 14 Ink jet stamp station adjustment To adjust the height of the stamp head loosen the screws holding it in place Part 1 2 Fig 5 16 and adjust the position of the stamp head Check that the limit switch Part 3 Fig 5 16 is in the correct position ...

Page 35: ...ation optional 6 12 6 4 7 Topping station 6 13 6 4 8 Granule station 6 14 6 4 9 Lid feed station 6 15 6 4 10 Lid closing station 6 15 6 4 11 Cone ejector station 6 16 6 4 12 Cup feed station 6 16 6 4 13 Lid sealing station optional 6 17 6 4 14 Date stamp station optional 6 17 6 4 15 Cup ejector station optional 6 18 6 4 16 Flame cone chocolate spray station optional 6 18 6 4 17 Rotary dosing stati...

Page 36: ...ic panel is set to 6 bar e Make sure that the ice cream line clamps are properly tightened f Make sure that the ice cream bypass containers are in position g Make sure that the emergency stop buttons Part 7 8 Fig 6 1 are disengaged h Connect the bypass valves to the freezers Part 6 Fig 6 1 i Make sure that the compartments of the chocolate container Part 3 Fig 6 1 have been correctly filled and th...

Page 37: ... 1 d e f 0 c b a shift alarm clr help print 08 04 98 08 45 05 Tetra Pak Hoyer 6 2 Start of production Proceed as follows to start the machine a Switch on the electric power supply to the machine by turning the main switch to the ON position Current alarms will appear on the display b Press the chocolate tank heater button A1 Fig 6 2 c Press Fig 6 2 to call up the start up page ...

Page 38: ...TORED RECIPIES CODE 1 CONE DESCRI 2 CUP 1 23 STORED RECIPIES CODE 1 CONE DESCRI 2 CUP 1 23 d Press clr Fig 6 2 to call up the start up page e Press Fig 6 2 to call up the production recipe function f Press Fig 6 2 to call up the recipes stored in memory g Press or Fig 6 2 to select the desired recipe ...

Page 39: ...ter Yes Clr No SPEED 50 POSITION 0 CYCLE MANUAL 1 1 CONE SPEED 50 POSITION 0 CYCLE MANUAL 1 1 CONE h Press Enter Fig 6 2 to confirm the selected recipe i Press Fig 6 2 to save data l Press Enter Fig 6 2 to confirm that you wish to save m Press Fig 6 2 to activate the selected recipe ...

Page 40: ...dosing when ice cream consistency and volume are correct Press the automatic production start button Fig 6 2 The machine will start the production cycle automatically If the manual production cycle is selected start each individual station with the relevant station enable buttons 6 2 1 Emergency stop If any component malfunctions press the emergency stop button Part 1 2 Fig 6 3 to disable all the ...

Page 41: ...uction button Fig 6 2 All the operating stations in memory will stop automatically 6 3 End of production To stop the machine manually To deactivate the stations press the individual station buttons on the operator interface panel Cleaning and washing procedures are described in CHAPTER 7 CLEANING AND MAINTENANCE ...

Page 42: ...re supports a pneumatic actuator which controls the up and down movement of the mobile frame The travel of the pneumatic actuator can be adjusted by slackening the screw Part 1 Fig 6 5 and rotating the ring nut Part 3 Fig 6 5 clockwise to increase the travel of the pneumatic actuator and anticlockwise to shorten it At the end of the adjustment tighten screws Part 2 Fig 6 5 The travel of the pneuma...

Page 43: ...ate the chocolate from the tank to the sprayers and back when the machine is stopped press the chocolate spray button Fig 6 2 The chocolate return route to the tank is 6 4 3 Chocolate spray pump equipment necessary because the pipes are not heated and the bypass prevents the chocolate from stopping in the pipe and solidifying During production the dosage volume can be regulated by reducing or incr...

Page 44: ...Fig 6 7 using the wrench The start and duration of the mobile frame movement which must be synchronised with the stop phase of the lamellas can be adjusted from the control panel which is interfaced with the PLC Two dosers Pos 1 Fig 6 7 are mounted on the frame These dosers feed the required quantity of ice cream into the cones which have already been sprayed with chocolate The quantity of ice cre...

Page 45: ...decrease it At the end of the operation tighten the screw Part 4 Fig 6 8 using the wrench The beginning and duration of movement of the mobile frame while the lamellas are stationary may be set using the operator control panel which interfaces with the PLC Two decorators assembled on the frame Pos 1 Fig 6 8 dose the required quantity of decorating ice cream Freezer speed can be changed and dosing ...

Page 46: ...turning it clockwise to increase the travel of the pneumatic actuator or anticlockwise to decrease it At the end of the operation tighten the screw Part 4 Fig 6 9 using the wrench The beginning and duration of movement of the mobile frame while the lamellas are stationary may be set using the operator control panel which interfaces with the PLC Two nozzles assembled on the frame dose the required ...

Page 47: ...ually during operation To start heating the chocolate press the heat chocolate tank button A1 Fig 6 2 To circulate the chocolate from the tank to the sprayers and back when the machine is stopped press the chocolate spray button Fig 6 2 The chocolate return route to the tank is necessary because the pipes are not heated and the bypass prevents the chocolate from stopping in the pipe and solidifyin...

Page 48: ...e programmer The quantity of granules can also be balanced as follows slacken screws Part 3 Fig 6 11 using the wrench and move the adjustable baffles Part 3 Fig 6 11 lifting them increases the granule feed while lowering them reduces the feed At the end of the adjustment tighten the screws Part 3 Fig 6 11 using the wrench turn the pressure regulator Part 5 Fig 6 11 clockwise to increase the workin...

Page 49: ... the stem of the cylinder 6 4 9 Lid feed station This station consists of lid magazines Part 1 Fig 6 12 mounted on a support fixed to the structure and a mobile cross member Part 2 Fig 6 12 controlled by a pneumatic actuator Part 3 Fig 6 12 which moves the lid pick up suction cups During its upward travel the suction cup support Part 4 Fig 6 12 is rotated 180 by a rotary actuator Part 5 Fig 6 12 w...

Page 50: ...a carriage carrying the suction cups which grip the bottom of the cups and the action of the suction cupswhich bymeansofthevacuum gripthecups atthetopdeadcentrepositionandthereleasethem once they are in the slots Various types of adjustment are possible adjustment of the height of the magazine support frame in that the travel of the suction cup carriage is fixed and as a result the height of the m...

Page 51: ...rface with the appro priate inputs in the electronic programmer The position of each sealing head is adjusted independently of the others by adjusting the nut and lock nut anchoring it to the stem of the cylinder 6 4 13 Lid sealing station optional 6 4 14 Date stamp station optional This station consists of stamps Part 3 Fig 6 17 mounted on the structure Part 1 Fig 6 17 and controlled by pneumatic...

Page 52: ...prays Pos 4 Fig 6 19 are mounted on the rear of the frame The station is activated by the chocolate spray button on the control panel Fig 6 2 This station is mounted underneath the lamellas It is controlled by a cam and supports the pushers which eject the cups The upward movement allows the ejectors to lift the cups from the slots on the lamellas Part 1 Fig 6 18 and eject them onto the belt Part ...

Page 53: ... the control panel which is interfaced with the PLC Two dosers Pos 3 Fig 6 20 equipped with rotating nozzles Pos 4 Fig 6 20 are mounted on the frame These dosers feed the required quantity of ice cream into the cups The quantity of ice cream required can be obtained by changing the speed of the freezer and from the operator interface panel adjusting the start and duration of the dose It is also po...

Page 54: ...station is activated by pressing the button Fig 6 2 6 4 18 Flame cone lid feed station optional 6 4 19 Tube feed and gauge station optional This station consists of tube magazines mounted on a mobile support assembled on the structure and of a mobile cross member controlled by a pneumatic actuator Part 3 Fig 6 22 which moves the tube dispensers and gauges Part 5 6 Fig 6 22 To adjust the maximum he...

Page 55: ...h and then adjusting the ring nut Part 2 Fig 6 23 turning it clockwise to increase the travel of the pneumatic actuator or anticlockwise to decrease it Tighten the lock nut Part 1 Fig 23 when finished The normal position of the end part of the dosing nozzles when in the dosing position should be inside the container below the lid positioning level in order not to cause damage to the ice cream deco...

Page 56: ...dispensed by a movement controlled by a pneumatic actuator Pos 2 Fig 6 24 The station is activated by pressing the button Fig 6 2 6 4 22 Ink jet stamp station This device assembled on the structure stamps letters and numbers on product lids It consists of a stamp head Pos 1 Fig 6 25 controlled by a pneumatic actuator Pos 2 Fig 6 25 Please refer to the enclosed manual for stamp head use and mainten...

Page 57: ...ing 7 2 7 1 1 Recommended products 7 2 7 2 Routine maintenance 7 2 7 2 1 Beginning of the season 7 2 7 2 2 Daily 7 2 7 3 Chocolate spray nozzle maintenance 7 3 7 4 Doser maintenance 7 3 7 5 Topping maintenance 7 4 7 6 Pencil filler maintenance 7 4 7 7 Lamelladrivechaintension 7 5 7 8 Belttension 7 5 ...

Page 58: ...ne ordinaria 7 2 1 Beginning of the season wash the machine at the end of the production shift see paragraph 7 1 Cleaning and washing points a b c d and e dismantle dosers and pipes wash and disinfect thoroughly material required water detergent wash the machine thoroughly see paragraph 7 1 Cleaning and washing remove the dosers and pipes then thoroughly wash and disinfect check the condition of t...

Page 59: ...the efficiency of the dosers Proceedasfollows 1 Shut off the compressed air supply 2 Slacken the screws holding the doser retaining bar 3 Remove the doser 4 Dismantle the doser by unscrewing the bottom ring nut Pos 1 Fig 7 2 opening the joining clamp between the lower and upper parts Pos 2 Fig 7 2 extracting the doser piston shaft Pos 3 Fig 7 2 With the doser dismantled check the efficiency of the...

Page 60: ...Pos 2 Fig 7 4 Whenthedoserdismantled checktheefficiency of the O rings Pos 3 4 5 Fig 7 4 Wash using the recommended products see washingtable andreassemble Eachday attheendoftheworkingcycleusethe dosing pump to pump warm water through the chocolatefeedpipe Periodically and when required dismantle the ends of the doser Pos 1 Fig 7 3 and the cover Pos 2 Fig 7 3 Withthedoserdismantled checktheefficie...

Page 61: ...1 Fig 7 5 and adjust the tensioning screw Pos 2 Fig 7 5 until the correct working tension is obtained 2 Tighten the lock nut Pos 1 Fig 7 5 7 8 Belt tension Periodically check the tension of the smooth conveyorbelt Proceedasfollows 1 Unscrew the lock nut Pos 1 Fig 7 6 and adjust the tensioning screw Pos 2 Fig 7 6 until the correct working tension is obtained 2 Tighten the lock nut Pos 1 Fig 7 6 ...

Page 62: ...ement 9 30 32 9 17 By pass 9 34 9 18 Toppingstation 9 36 9 19 Granulestation 9 38 9 20 Lidfeed 9 40 9 21 Dome shaped lid feed 9 42 9 22 Lidfeed 9 44 9 23 24 Flameconelidfeed 9 46 48 9 25 Cone dome shapedlidclosingstation 9 50 9 26 Cuplidclosingstation 9 52 9 27 Lidsealingstation 9 54 9 28 29 Tubefeed 9 56 58 9 30 Tubegauge 9 60 9 31 33 Volumetricdoser 9 62 66 9 34 35 Ink jet stamp 9 68 70 9 36 Dat...

Page 63: ...ar 1 11 12040012 38mmspacer 14 12 12040006 Spacer 2 13 12040009 OuterRHpanel 1 14 12040010 Indexinggearunitsupportbracket 1 15 12040001 Loadbearingframe 1 16 12040020 Controlpanel 1 17 12040023 Panelsupportbar 2 18 12040016 Endspacer 4 19 12040005 Casingsupportpin 2 20 12040007 40mmspacer 4 21 12040923 Indexinggearunitsupportbracketcornerpiece 1 22 12040924 Indexinggearunitsupportbracketcornerpiec...

Page 64: ...CC901AI 9 3 Tetra Pak Hoyer 1 3 3 5 5 4 4 6 13 10 7 11 2 8 16 17 18 19 20 14 15 9 12 13 18 18 20 24 27 28 23 21 22 26 25 25 Fig 9 1 Structure LIST ...

Page 65: ...motorshaft 1 18 12040043 Drivewheel 2 19 12040024 Indexinggearunitpinion 1 20 12040050 Load Unloadcam 1 21 33617058 Chain 1 15 22 12040068 Indexinggearunit 1 23 336010189 Reductiongear 1 24 014940024 Motor 1 25 12040067 Tensionerspacer 4 26 17000016 SupportUCF R 50206R 1 27 336005845 ETP20bush 1 28 336017346 3 4 mesh 1 29 12041182 Pulleypin 1 30 12041181 Encoderplatespacer 1 31 12041179 Encoderpla...

Page 66: ...CC901AI 9 5 Tetra Pak Hoyer 10 11 13 12 14 17 15 16 16 18 18 26 15 6 5 1 3 2 3 2 4 7 1 8 9 25 25 23 22 24 21 19 20 36 28 31 30 32 33 32 29 35 34 27 37 39 38 9 1 Fig 9 2 Motor drive LIST ...

Page 67: ...deshaft 1 11 12040203 Unloadsideshaft 1 12 12040278 Carriagelever 1 13 12040207 Doublelever 1 14 12040281 Fixingspacer 4 15 12040280 Guidefixingbracket 2 16 17040410 Bush 4 17 12040279 Unloadsidecarriage 1 18 336003151 Idlerpin 1 19 12040279 Guidecolumn 2 20 12040038 Levertierod 1 21 12040092 Crosspiece 1 22 12040813 Carriageextension 1 23 17060017 UCF R50205ARsupport 1 24 17000018 UCF R55205ARsup...

Page 68: ...CC901AI 9 7 Tetra Pak Hoyer 25 5 4 1 2 3 7 6 14 14 15 16 17 16 20 12 19 14 15 8 2 11 10 23 24 9 9 22 21 27 26 13 18 28 9 4 9 2 Fig 9 3 Ejector LIST ...

Page 69: ...205 Loadsideshaft 1 6 12040204 Lever 1 7 12040281 Fixingspacer 4 8 12040280 Guidefixingbracket 2 9 12040279 Guidecolumn 2 10 17000410 Bush 4 11 12040277 Loadsidecarriage 1 12 336003151 Idlerpin 1 13 12040092 Crosspiece 1 14 12040836 Carriageextension 1 15 17000048 UFL Z 59204support 1 16 336005845 ETP20bush 1 17 12040708 Backingwasher 1 18 12040295 Lever rollerspacer 1 TABLE ...

Page 70: ...CC901AI 9 9 Tetra Pak Hoyer 1 2 3 6 10 10 11 9 12 7 8 7 8 7 4 5 15 14 13 18 16 17 9 1 9 3 Fig 9 4 Feed LIST ...

Page 71: ...40056 Tensioningspring 2 4 12040059 Tensioningpiston 2 5 12040042 Support 2 6 12040053 Tensionerbody 2 7 12040048 Drivenshaft 1 8 12040051 Backingwasher 2 9 12040044 Drivenwheel 2 10 12040052 Stopring 2 11 12040190 Chain 1 11a 12040192 210linkchain 12 336005051 Bush 2 13 336067092 O ring144 2 TABLE for pitch 140 for pitch 210 x 2 2 ...

Page 72: ...CC901AI 9 11 Tetra Pak Hoyer 9 9 7 1 6 4 3 2 5 10 1 6 4 3 2 5 8 8 11 11 12 12 13 13 9 1 9 1 Fig 9 5 Tensioner LIST ...

Page 73: ...50 Bush 2 8 12040095 Conereleasemovementconnectingrod 1 9 12040094 Conereleasemovementlever 1 10 12040202 Releaserodmovementhinge 1 11 326019015 E15circlip 2 12 336001383 Bearing 4 13 12040079 Upperclamp 3 14 12040078 Lowerclamp 3 15 12040224 Baseplate 1 16 336071135 Cortecoseal 2 17 12040197 Rightconestopbar 2 18 12040106 Conereleaserod 2 19 33607114 Seal 2 20 12040223 Verticalplate 1 21 12040225...

Page 74: ...CC901AI 9 13 Tetra Pak Hoyer 1 17 2 19 12 19 12 3 4 6 7 7 8 9 11 10 11 12 5 22 16 12 15 14 13 14 13 18 18 20 21 22 Fig 9 6 Cone feed LIST ...

Page 75: ...03 Coupling 2 2 6 12040200 Magazinesupportframe 1 1 7 12040096 Conereleaseblade 4 6 8 12040101 Bladecontrolshaft 1 1 9 Blade twolanes dependingonformat 2 9a Blade threelanes dependingonformat 2 10 12040809 Bladecontrolshaft 1 1 11 12040807 Bladeshaftsupport 3 3 12 12040808 Bladelever 2 2 13 17000239 Coupling 1 1 14 12040810 Tierod 1 1 15 17000405 Coupling 1 1 16 12040198 Cylinderspacer 2 2 17 1204...

Page 76: ...CC901AI 9 15 Tetra Pak Hoyer 5 4 6 5 4 8 7 2 2 9 9 7 12 12 11 11 15 14 13 3 1 10 11 16 17 17 9 6 Fig 9 7 Cone feed LIST ...

Page 77: ...8 336005076 Bush 4 9 12040087 Verticaladjustmentslide 1 10 12040086 Slideguidecolumn 4 11 12040085 Supportplate 1 12 12040079 Upperclamp 3 13 12040078 Lowerclamp 3 14 12040089 Framesupportspacer 4 15 17000007 Cylinder 2 16 540212003 Coupling 2 17 12040091 Stopbladeguide 2 18 12040090 Magazinesupportframe 1 19 Bladefortwolanes dependingonformat 2 19a Bladefor3lanes dependingonformat 2 19b Bladefor1...

Page 78: ...CC901AI 9 17 Tetra Pak Hoyer 1 2 3 4 5 6 7 8 8 9 10 11 10 17 14 17 18 15 16 16 15 14 12 13 12 13 12 13 19 19 20 20 Fig 9 8 Cup feed LIST ...

Page 79: ...ngslide 1 6 12040080 Slideguidecolumn 2 7 12040081 Supportcolumn 1 8 12040077 Baseplate 1 9 12040079 Upperclamp 4 10 12040078 Lowerclamp 4 11 12040075 Locknut 1 12 12040074 Cylindertraveladjustingnut 1 13 541120121 Adjustingscrew 1 14 341690101 Cylinderjoint 1 15 336067091 O ringOR4150 1 16 12040073 Cylindermountingsleeve 1 17 17000009 Cylinder 1 18 17000054 DSM3N225limitswitch 1 TABLE ...

Page 80: ...CC901AI 9 19 Tetra Pak Hoyer 2 4 5 3 4 4 7 6 8 11 12 13 14 15 16 17 1 9 10 9 10 9 10 18 Fig 9 9 Station movement LIST ...

Page 81: ...rayersupport 2 3 4 540302006 Gaugeguidebush 2 3 5 12040219 Gaugesupportbracket 2 3 6 D FM0606 Spring 2 3 7 D FM0605 Tierod 2 3 8 D FM0607 Coneenlargerpad 2 3 9 12040221 Distributor 1 12040222 Distributor 1 10 017057169 Resistancediam 6 5x5020W40V 2 3 11 011045253 RFU1 8 control 2 3 12 016030065 1 4 M Fcock 2 3 13 016061062 1 4 rubbersealsupport 7 9 14 016061032 1 4 FFelbow 1 1 TABLE ...

Page 82: ...CC901AI 9 21 Tetra Pak Hoyer 9 9 3 5 6 7 8 6 7 8 5 4 4 1 3 9 2 2 11 11 13 13 13 13 13 13 12 12 14 Fig 9 10 Gauge and chocolate spray station LIST ...

Page 83: ...lamp 2 3 4 336067042 O ring3081 4 6 5 12040210 Uppercylindercomponent 2 3 6 336067051 O ring3118 2 3 7 12040209 Dualbody 2 3 8 12040027 Joint 2 3 9 336067036 O ring119 2 3 10 12040948 Centralpiston 2 3 11 12040211 Ringnut 2 3 12 540204063 Nozzle 2 3 13 12040110 Supportframe 1 1 14 018020581 1 clampseal 4 6 15 016060218 Clamp 4 6 16 540204085 Elbowwithrubbersealsupport 4 6 TABLE ...

Page 84: ...CC901AI 9 23 Tetra Pak Hoyer 1 2 3 4 5 6 3 8 9 10 11 12 13 7 15 14 14 15 16 16 9 9 Fig 9 11 Two flavour doser LIST ...

Page 85: ...alfofvariegatorcylinder 2 3 6 336067051 O ring3118 2 3 7 12040212 Doserbody 2 3 8 12040027 Joint 2 3 9 336067036 O ring119 2 3 10 12040949 Centreperforatedpiston 2 3 11 12040211 Locknut 2 3 12 540204063 Nozzle 2 3 13 12040110 Supportframe 1 1 14 018020581 1 clampseal 2 3 15 016060218 Clamp 2 3 16 540204085 Elbowwithhostconnection 2 3 17 54204050 Elbow 2 3 18 018020581 Seal 2 3 19 016060218 Clamp 2...

Page 86: ...CC901AI 9 25 Tetra Pak Hoyer 1 2 3 4 5 6 3 8 9 10 11 12 13 7 15 14 16 17 19 18 20 9 9 Fig 9 12 Concentric two flavour doser LIST ...

Page 87: ...36067042 O ring3081 4 6 5 12040210 Uppercylinderhalf 2 3 6 336067051 O ring3118 2 3 7 120401 Decoratorbody 2 3 8 12040027 Joint 2 3 9 336067036 O ring119 2 3 10 12040948 Centralperforatedpiston 2 3 11 12040211 Locknut 2 3 12 540204063 Nozzle 2 3 13 12040110 Supportframe 1 1 14 018020581 1 clampseal 2 3 15 016060218 Clamp 2 3 16 540204085 Elbowwithrubbersealsupport 2 3 TABLE xxxxxxx ...

Page 88: ...CC901AI 9 27 Tetra Pak Hoyer 1 2 3 4 5 6 3 8 9 10 11 12 13 7 15 14 16 9 9 Fig 9 13 Decorator LIST ...

Page 89: ...3 12040870 Drivingpulley 1 4 12040974 Flange 2 5 12041183 Bush 2 300mlbush 2 6 326019035 Circlip 4 7 17040061 Sealring 2 8 17040060 Bearing 4 9 326019147 Circlip 2 10 Rotatingnozzle grooved6 notchmodel 2 12040875 300mlrotatingnozzle 2 11 336019995 Belt 1 12 336071295 Sealring 2 13 336067050 Seal 2 14 12040869 Drivenpulley 2 TABLE ...

Page 90: ...CC901AI 9 29 Tetra Pak Hoyer 10 12 9 8 14 8 6 7 6 5 1 2 3 4 4 10 12 9 8 14 8 6 7 6 5 13 13 11 9 11 9 11 9 11 Fig 9 14 Rotating doser LIST ...

Page 91: ...movement Fig 9 15 POS CODE DESCRIPTION Q TY 1 12040878 Base 1 2 12040903 Centralcolumn 1 3 12040080 Guidecolumn 2 4 17000384 Bush 4 5 12040907 Slide 1 6 12040881 Upperplate 1 7 12040110 Frame 1 8 12040079 Upperclamp 4 9 12040078 Lowerclamp 4 TABLE ...

Page 92: ...CC901AI 9 31 Tetra Pak Hoyer 6 4 5 4 4 3 3 7 2 1 8 9 8 9 9 8 9 16 9 14 9 14 Fig 9 15 Flame cone doser movement LIST ...

Page 93: ...000397 Reductiongear 1 3 12040902 Shaft 1 4 326013109 Key 1 5 336026882 Pulley 1 6 17000395 Belt 1 7 12040905 Tensioningpin 1 8 12040904 Plate 2 9 12060293 Plate 2 10 336071190 Sealring 2 11 326019147 Circlip 2 12 336001030 Bearing 2 13 12040895 Drivenpulley 1 14 12040906 Spacer 2 15 17000396 Beltanchoringplate 1 TABLE ...

Page 94: ...CC901AI 9 33 Tetra Pak Hoyer 1 2 3 5 4 4 9 14 8 10 11 12 13 12 10 6 11 7 8 9 15 9 15 Fig 9 16 Flame cone doser movement LIST ...

Page 95: ... 4 016060218 Clamp 7 5 018020582 Seal 7 6 17000279 Pipe 1 7 540303018 UnionY 1 8 016060218 Clamp 2 9 018020582 Seal 2 10 542320022 Balancingbody 2 11 542320029 Locknut 2 12 336067038 Seal 4 13 542320023 Equalisercock 2 14 018060961 Hoseclip 4 15 1700279 Hose 2 16 12040936 Bracket 1 17 12040524 Fixedtie 1 18 12040525 Tie 1 19 D01E00115 Clampconnection 3 20 016060930 Hosesupport 1 TABLE ...

Page 96: ...CC901AI 9 35 Tetra Pak Hoyer 6 4 5 5 4 3 5 4 16 5 4 13 12 11 10 8 9 1 2 7 15 14 14 2a 20 19 19 17 18 Fig 9 17 By pass LIST ...

Page 97: ...ring144 2 3 7 3360067030 O ring112 2 3 8 12040110 Dosermounting 1 1 9 12040823 Base 1 1 10 540214002 Bottom 2 3 11 336069466 Seal 2 3 12 018060957 Clamp 2 3 13 12041127 Valvebody 2 3 14 540214001 Piston 2 3 15 336067020 O ring2093 2 3 16 336067100 O ring153 2 3 17 336067045 O ring3056 2 3 18 12040221 2 lanedistributor 1 12040222 3 lanedistributor 1 19 016030065 1 4 Gcock 2 3 20 016061062 1 4 Ghose...

Page 98: ...CC901AI 9 37 Tetra Pak Hoyer 10 11 14 13 6 5 4 3 7 15 16 9 8 2 1 11 17 10 11 14 13 6 5 4 3 7 15 16 11 17 12 12 18 19 20 21 21 19 20 2 1 Fig 9 18 Topping station LIST ...

Page 99: ...17 Flowcontroller 3 3 3 17040027 Pneumaticvibrator 1 1 4 540213015 Vibratorfork 1 1 5 12040121 Two lanegranulechannel 1 5a 12040919 Three lanegranulechannel 1 6 336055001 Vibrationdamper 4 4 7 540309008 Column 2 2 8 12040115 Supportplate 1 1 9 12040079 Upperclamp 3 3 10 12040078 Lowerclamp 3 3 11 17060013 Filter reducer4 18344 1 1 TABLE ...

Page 100: ...CC901AI 9 39 Tetra Pak Hoyer 1 2 5 4 3 7 7 6 6 8 9 10 9 10 11 Fig 9 19 Granule station LIST ...

Page 101: ... dependingonformat 6 9 14 Lidmagazine dependingonformat 2 3 15 D FM0847 Lidstopdowel 6 9 16 12040661 Cylindertraveladjustingnut 1 1 17 12040664 Adjustmentscrew 1 1 18 12040663 Cylinderjoint 1 1 19 336067082 O ring4100 1 1 20 12040662 Cylindermountingsleeve 1 1 21 17000055 Anchor 2 2 22 17000012 Cylinder 1 1 23 17000054 LimitswitchDSM3N225 2 2 24 12040721 Tierod 1 1 25 12041379 Guidecolumn 2 2 26 1...

Page 102: ...CC901AI 9 41 Tetra Pak Hoyer 4 13 13 14 15 14 2 16 17 18 19 20 22 21 6 7 9 9 5 8 8 5 10 5 11 12 11 12 5 21 11 12 23 23 27 33 32 25 30 25 26 29 28 28 34 31 3 1 24 Fig 9 20 Lid feed LIST ...

Page 103: ...iderod dependingonformat 6 9 14 Lidmagazine dependingonformat 2 3 15 D FM0847 Lidstopdowel 6 9 16 12041383 Cylindertraveladjustingnut 1 1 17 12041382 Adjustmentscrew 1 1 18 12040663 Cylinderjoint 1 1 19 336067082 O ring4100 1 1 20 12041384 Cylindermountingsleeve 1 1 21 17000055 Anchor 2 2 22 17000012 Cylinder 1 1 23 17000054 LimitswitchDSM3N225 2 2 24 12040721 Tierod 1 1 25 12041379 Guidecolumn 2 ...

Page 104: ...CC901AI 9 43 Tetra Pak Hoyer 4 13 13 14 15 14 2 16 17 18 19 20 22 21 6 7 9 9 5 8 8 5 10 5 11 12 11 12 5 21 11 12 23 23 27 33 32 25 30 25 26 29 28 28 34 31 3 1 24 Fig 9 21 Dome shaped lid feed LIST ...

Page 105: ...g 2 2 4 Suctioncup accordingtoformat 2 3 5 Suctioncupholder accordingtoformat 2 3 6 Suctioncupmountingextension accordingtoformat 2 3 7 12040130 Suctioncupsupportshaft 1 1 8 336071250 Cortecoseal 2 2 9 326019135 I35circlip 2 1 10 12040129 Bearingsleeve 1 2 11 333003207 YSR12 12 Chydraulicbrake 2 2 12 336067030 O ring112 1 1 13 12040124 Limitswitchflange 1 1 TABLE ...

Page 106: ...CC901AI 9 45 Tetra Pak Hoyer 4 5 6 4 5 6 1 7 3 8 9 3 2 9 13 12 10 11 11 9 20 21 Fig 9 22 Lid feed LIST ...

Page 107: ...040127 Column 2 6 12040912 Base 1 7 12040078 Lowerclamp 4 8 12040079 Upperclamp 4 9 12040665 Lockingringnut 1 10 12040662 Adjustmentsleeve 1 11 12040664 Adjustmentscrew 1 12 12040663 Cylinderjoint 1 13 336067082 Seal 1 14 12040661 Adjustmentsleeve 1 15 17000012 Cylinder 1 16 12040908 Slide 1 17 17000055 DSM3N225limitswitch 1 18 17000054 SQ32 40Plimitswitchanchor 1 TABLE ...

Page 108: ...CC901AI 9 47 Tetra Pak Hoyer 9 10 11 12 14 15 1 3 3 2 4 3 5 5 4 3 6 8 8 7 7 7 8 13 16 17 18 Fig 9 23 Flame cone lid feed LIST ...

Page 109: ...ndsupportplate 1 3 12040915 Tierod 1 4 Lidmagazine dependingonformat 2 5 Lidblade dependingonformat 2 6 12040916 Antirotationguide 2 7 12040913 Bracket 2 8 17000007 Actuator 2 9 12040911 Gripperframe 1 10 12040198 Cylinderspacer 4 11 336032012 Springpress 8 12 12041084 Bracket 1 13 17000020 Cylinder 2 14 Sleeve dependingonformat 2 TABLE ...

Page 110: ...CC901AI 9 49 Tetra Pak Hoyer 9 7 9 5 6 5 6 8 7 8 4 4 3 2 10 10 1 12 13 13 14 14 11 11 9 23 Fig 9 24 Flame cone lid feed LIST ...

Page 111: ...dingtoformat 2 3 6 Body accordingtoformat 2 3 7 12040174 Spacer 8 8 8 12040172 Supportbar 2 2 9 Pad accordingtoformat 2 3 10 12040175 Conelidbeaderendpiece 1 1 10a 12041432 Dome shapedlidbeaderendpiece 1 1 11 12040079 Upperclamp 1 1 12 12040078 Lowerclamp 1 1 13 12040177 Conebeaderendpiece 1 1 13a 12041433 Dome shapedproductbeaderendpiece 1 1 14 12040179 Stationfixingclamp 2 2 15 12040720 Contrast...

Page 112: ...CC901AI 9 51 Tetra Pak Hoyer 2 2 3 3 4 5 6 7 7 8 13 14 7 8 7 10 11 12 1 1 15 15 15 16 9 9 17 17 Fig 9 25 Cone dome shaped lid closing station LIST ...

Page 113: ...73 Cylindersupportplate 2 3 4 Pad dependingonformat 2 3 5 12040720 Contrastpolyzene 3 3 6 12040719 Contrastcross piece 1 1 7 12040174 Spacer 8 8 8 12040172 Supportbar 2 2 9 12040179 Stationfixingclamp 2 2 10 12040175 Beaderendpiece 1 1 11 12040079 Upperclamp 1 1 12 12040078 Lowerclamp 1 1 13 12040177 Beaderendpiece 1 1 14 17000054 DSM3N225limitswitch 4 6 TABLE ...

Page 114: ...CC901AI 9 53 Tetra Pak Hoyer 2 2 3 3 7 7 8 13 9 7 8 7 10 11 12 1 1 5 5 5 6 4 4 14 14 Fig 9 26 Cup lid closing station LIST ...

Page 115: ...2 2 7 12040079 Upperclamp 2 2 8 12040971 Supportplate 2 3 9 336085056 Bush 4 6 10 12040970 Sleeve 2 3 11 540313052 Antirotationguide 2 3 12 17000271 Cylinder 2 3 13 12040972 Intermediateplate 2 3 14 540313028 Spacer 8 12 15 540313057 Spring 8 12 16 540313029 Tierod 8 12 17 540313051 Locknut 4 6 18 12040973 Sealersupportplate 2 3 19 17000054 Limitswitch 2 3 20 17000055 Limitswitchanchor 2 3 21 0170...

Page 116: ...CC901AI 9 55 Tetra Pak Hoyer 11 12 9 10 8 12 11 9 10 9 8 3 3 5 4 1 4 4 6 7 4 1 2 13 14 15 16 18 14 15 16 17 18 13 14 15 16 17 17 17 19 20 19 20 21 22 21 22 Fig 9 27 Lid sealing station LIST ...

Page 117: ...ngrod 8 12 12040243 Shortrod 8 12 14 12041480 Lidmagazine 2 3 15 12041481 Magazineholderplate 2 3 16 12040661 Cylindertraveladjustingnut 1 1 17 12040664 Adjustmentscrew 1 1 18 12040663 Cylinderjoint 1 1 19 336067082 O ring4100 1 1 20 12040662 Cylindermountingsleeve 1 1 21 17000055 Anchor 2 2 22 17000012 Cylinder 1 1 23 17000054 LimitswitchDSM3N225 2 2 24 12040721 Tierod 1 1 25 12041379 Guidecolumn...

Page 118: ...CC901AI 9 57 Tetra Pak Hoyer 13 14 13 15 4 2 16 17 18 19 20 22 6 7 9 9 5 8 8 5 10 5 11 12 11 12 5 21 11 12 23 27 33 32 25 30 25 26 29 28 28 34 31 3 1 24 13 14 13 15 Fig 9 28 Tube feed LIST RETURN TO PM ...

Page 119: ... DESCRIPTION Q TY Q TY 2Lanes 3Lanes 1 17040039 Cylinder 4 6 2 12041338 Grippersupport 4 6 3 12041485 Frame 1 1 4 17040067 Cylinder 4 6 5 12041482 Plate 2 2 6 FM75D05141 Jaw 4 6 7 Pick upgripper dependingonformat 4 6 8 12041483 Anti rotationdevice 2 2 TABLE ...

Page 120: ...CC901AI 9 59 Tetra Pak Hoyer 1 2 2 1 1 3 4 6 6 6 6 4 5 5 8 8 7 7 9 28 Fig 9 29 Tube feed LIST ...

Page 121: ...01AI 9 60 Tetra Pak Hoyer Tube gauge Fig 9 30 POS CODE DESCRIPTION Q TY Q TY 2Lanes 3Lanes 1 FM0605 Tierod 2 4 2 540602006 Bush 2 4 3 12041486 Gaugesupport 1 1 4 FM0606 Spring 2 4 5 12040408 Pad 2 4 TABLE ...

Page 122: ...CC901AI 9 61 Tetra Pak Hoyer 1 2 1 2 4 5 5 4 3 9 29 Fig 9 30 Tube gauge LIST ...

Page 123: ...000063 Couplinghead 1 7 17000378 Cylinder 1 8 333001647 Couplinghead 1 9 12041221 Shaftmovementlever 1 10 12041224 Cylindersupportpin 1 11 12041223 Cylindersealclamp 2 12 12041203 Clampsupportshaft 2 13 12041208 Bracket 2 14 336067082 O ring4100 2 15 12040078 Lowerclamp 2 16 12040079 Upperclamp 2 17 12041447 Frontsupportbracket 1 18 12041448 Rearsupportbracket 1 19 3360057086 Handle 1 TABLE ...

Page 124: ...CC901AI 9 63 Tetra Pak Hoyer 1 4 6 5 7 4 8 9 2 11 12 10 12 3 13 14 16 15 16 15 13 17 18 19 9 33 9 32 Fig 9 31 Volumetric doser LIST ...

Page 125: ... 12041210 Cylinder 2 5 336069471 Seal 4 6 12041211 Doserpiston 2 7 336067059 O ring3168 2 8 12041214 Half rings 2 9 12041204 Shaft 4 10 1204122 Shaftsealdisk 1 11 336067091 O ring 1 12 12041215 Union 2 13 12041216 Unionanchorring 2 14 336067082 Seal 2 15 12041440 Distributorbody 1 16 12041441 Distributorshaft 1 17 336067255 O ring 1 TABLE ...

Page 126: ...CC901AI 9 65 Tetra Pak Hoyer 1 2 3 4 5 6 5 7 8 12 13 14 9 10 9 11 16 15 17 9 31 9 33 Fig 9 32 Volumetric doser LIST ...

Page 127: ...2 326024250 Elasticpin4x16 1 3 12041218 Adjustmentscrew 1 4 341657001 Ringnut 1 5 341690023 Terminal 1 6 016060218 Clamp 1 7 12040078 Lowerclamp 2 8 326019014 Elasticpin 1 9 12041217 Cylinderadjustmentcomponent 1 10 17000067 Cylinder 1 11 12041442 Plate 1 12 12041207 Plate 2 13 12040079 Upperclamp 2 TABLE ...

Page 128: ...CC901AI 9 67 Tetra Pak Hoyer 1 2 3 4 5 6 8 9 10 12 7 11 12 13 7 13 9 32 9 32 9 32 Fig 9 33 Volumetric doser LIST ...

Page 129: ...ingcrosspiece 1 4 12040079 Upperclamp 4 5 12040078 Lowerclamp 4 6 12041501 Sidesupport 1 7 17040083 Cylinder 1 8 12041503 Guiderod 2 9 17000432 Bush 2 10 12041504 Slidingblock 1 11 12041502 Frontstrip 1 12 12041507 Anchorplate 1 13 12041506 Stampconnection 1 14 12041508 Beltconnectionplate 1 15 12041505 Stampsupport 1 16 017035832 Proximitysensor 2 TABLE ...

Page 130: ...CC901AI 9 69 Tetra Pak Hoyer 2 1 3 16 16 4 4 5 6 7 11 12 13 15 14 9 10 9 8 17 9 35 9 35 9 35 Fig 9 34 Ink jet stamp LIST ...

Page 131: ...N Q TY 1 17040085 Encoder 1 2 336019926 Belt 1 3 12041513 Pulley 4 4 12041511 Pinforpulleywithencoder 1 5 336001302 Bearing 4 6 326019120 Circlip 4 7 12041510 Beltflange 2 8 12041512 Returnpulleypin 1 9 12041514 Encodersupport 1 10 Belt 1 11 12041509 Beltstopplate 1 TABLE ...

Page 132: ...CC901AI 9 71 Tetra Pak Hoyer 1 2 3 4 5 6 7 6 5 3 9 5 6 7 8 5 6 3 11 10 3 10 9 34 9 34 Fig 9 35 Ink jet stamp LIST ...

Page 133: ...pacer 6 6 3 12040686 Outerendpiece 1 1 4 12040079 Lowerclamp 2 2 5 12040078 Upperclamp 2 2 6 12040688 Supportbar 1 1 7 17000270 Cylinder 1 1 8 12041278 Bracket 2 2 9 12040179 Clamp 1 1 10 017035921 Proximitysensor 2 3 11 12041279 Feelerpinbracket 1 1 12 CM50T41001 Guidebush 2 3 13 12040940 Conefeelerpin 2 3 14 336090206 Stamp 2 3 TABLE ...

Page 134: ...CC901AI 9 73 Tetra Pak Hoyer 1 4 2 5 5 4 7 8 13 13 12 12 11 3 2 14 14 6 9 10 10 Fig 9 36 Date stamp LIST ...

Page 135: ...12040079 Upperclamp 4 4 10 12040078 Lowerclamp 4 4 11 12040075 Locknut 1 1 12 12040074 Cylindertraveladjustingnut 1 1 13 541120121 Adjustmentscrew 1 1 14 341690101 Cylinderjoint 1 1 15 336067370 O ring4143 1 1 16 12040073 Cylindermountingsleeve 1 1 17 17000009 Cylinder 1 1 18 12040109 Supportframe 1 1 19 12040539 Nozzle 2 3 20 336067030 Seal 2 3 21 336067014 Seal 22 12041127 Valvebody 2 3 23 01806...

Page 136: ...CC901AI 9 75 Tetra Pak Hoyer 2 4 5 3 4 4 7 6 8 9 10 9 10 9 10 9 10 11 12 13 14 15 16 17 1 1 18 24 25 26 22 23 24 25 26 22 21 20 19 21 20 19 25 25 27 27 Fig 9 37 Pencil filler LIST ...

Page 137: ...n 2 13 326019012 Circlip 8 14 12041451 Motorsideshoulder 1 15 12040236 Bracket 1 16 12040234 Rearsupport 2 17 12040235 Frontsupport 2 18 17000496 Bearing 6 19 12041455 Returnroller 3 20 12041457 Returnrolleraxle 3 21 326013075 Key6x6x20 2 22 12041454 Drivingroller 1 23 12041450 Shoulder 1 24 17000017 FlangesupportUCF R50205AR 1 25 12041453 Shoulderconnectioncrosspiece 1 26 12041458 Tensionerroller...

Page 138: ...Tetra Pak Hoyer 1 3 4 5 7 6 14 12 11 10 9 8 19 18 13 18 20 13 21 18 22 26 18 15 17 16 23 12 10 11 9 8 6 16 17 15 3 24 13 27 28 13 29 30 29 20 13 27 28 18 13 20 19 2 25 33 32 32 31 31 Fig 9 38 Cone ejector belt LIST ...

Page 139: ...461 Retainernut 2 12 12041460 Tensioningpin 2 13 326019012 Circlip 8 14 12041451 Motorsideshoulder 1 15 12040236 Bracket 1 16 12040234 Rearsupport 2 17 12040235 Frontsupport 2 18 17000496 Bearing 6 19 12041455 Returnroller 3 20 12041457 Returnrolleraxle 3 21 326013075 Key6x6x20 2 22 12041454 Drivingroller 1 23 12041450 Shoulder 1 24 17000017 FlangesupportUCF R50205AR 1 25 12041453 Shoulderconnecti...

Page 140: ...AI 9 79 Tetra Pak Hoyer 1 3 4 5 7 6 14 12 11 10 9 8 19 18 13 18 20 13 21 18 22 26 18 15 17 16 23 12 10 11 9 8 6 16 17 15 3 24 13 27 28 13 29 30 29 20 13 27 28 18 13 20 19 2 25 Fig 9 39 Cup ejector belt LIST ...

Page 141: ... 4 lanecupejectorblade accordingtoformat 2 3a 6 lanecupejectorblade accordingtoformat 3 4 17000014 Cylinder 8 5 12040155 I beampin 1 6 12040151 Cylindersupportfork 1 7 12040154 Tierod 1 8 12040152 Forksupport 2 9 12040236 Bracket 1 10 12040552 Bracket 1 11 12040235 Frontsupport 2 12 12040234 Rearsupport 2 13 011045494 Rapidejector 1 TABLE ...

Page 142: ...CC901AI 9 81 Tetra Pak Hoyer 2 1 1 3 3 4 8 5 5 7 6 5 5 8 13 9 39 9 39 Fig 9 40 Cup ejector belt LIST ...

Page 143: ...colatetank 1 7 12040926 Chocolatedippingtube 2 8 12040818 Tankcover 1 9 12040820 Chocolatefiltermesh 1 10 12040819 Chocolatereturnoutlet 2 11 016020003 BallvalveA304 1 12 017088239 BSAthermostat 1 13 ML8061006 Specialnut 1 14 336067089 Seal 1 15 336067054 Seal 1 16 016061064 Rubbersealsupport 1 17 016061042 1 4 FFF TE 1 18 016061032 1 4 Elbow 2 19 016030065 1 4 Cock 2 20 016061062 1 4 Rubbersealsu...

Page 144: ...CC901BI 9 83 Tetra Pak Hoyer 9 42 6 10 1 4 11 12 5 2 3 7 9 8 2 3 7 15 14 13 4 4 15 18 17 18 19 20 19 20 9 42 Fig 9 41 Chocolate tank LIST ...

Page 145: ...t 1 5 12040806 Nipplewithtwooutlets 1 6 12040709 Adjustmentsleeve 1 7 17000309 Cylinder 1 8 12040712 Ringnutwithconnection 1 9 540204053 Coupling 1 10 17000310 Seal 2 11 12040714 Centralpiston 1 12 018020582 Seal 5 13 016060218 Clampconnection 5 14 12040713 Doublesleeve 1 15 17000317 Uniontee 1 16 12040711 Spring 2 17 336003999 Ball 2 18 12040710 Springcontainer 2 TABLE ...

Page 146: ...CC901AI 9 85 Tetra Pak Hoyer 6 7 3 1 8 9 10 10 13 12 11 12 14 13 15 13 17 18 17 12 12 16 18 13 13 17 12 5 2 4 Fig 9 42 Chocolate spray pump LIST ...

Page 147: ...40777 Innerhoppercomponent 1 3 17000011 Cylinder 1 4 Circlip 1 5 12040779 Cylinderpin 1 6 12040776 Chewinggumdosinghopper 1 7 12040742 Feedunitsupportplate 1 8 12040078 Lowerclamp 3 9 12040079 Upperclamp 3 10 12040780 Uniballpin 1 11 17000045 Couplinghead 1 12 1 13 12040778 Chewinggumshaker 1 14 12040155 I beampin 4 TABLE ...

Page 148: ...CC901AI 9 87 Tetra Pak Hoyer 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Fig 9 43 Chewing gum dispenser LIST ...

Page 149: ...52 Rearbush 2 4 12040755 Cylinderplate 1 5 12041270 Frontbush 2 6 12040753 Movementaxle 2 7 12041270 Frontbush 2 8 12040751 Dosingsieve 1 9 12040749 Cocoahopper 1 10 CM50J39050 LaneI beampin 4 11 12040742 Cocoaunitsupportplate 1 12 12040750 Dosingringnut 2 13 12040260 Lamella 1 14 12040078 Lowerclamp 3 15 12040079 Upperclamp 3 TABLE ...

Page 150: ...CC901AI 9 89 Tetra Pak Hoyer 5 4 3 2 1 3 6 6 5 7 7 9 10 11 14 15 12 13 8 Fig 9 44 Cocoa dispenser LIST ...

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