Tesla TI47407 MPU-24 User Manual Download Page 1

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Tesla

™

TI47407 MPU-24

User Manual

Built Smart...Proven Tough

Power Anytime, Anywhere

Tesla Industries, Inc.

101 Centerpoint Blvd.

New Castle, DE 19720

(302) 324-8910 Phone

(302) 324-8912 Fax

www.teslaind.com

www.tesla1.com

Summary of Contents for TI47407 MPU-24

Page 1: ...TI47407 MPU 24 User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com www tesla...

Page 2: ...be opened or disassembled for any reason Always protect the unit from short circuit Shipping Hazards The unit contains sealed dry cell rechargeable batteries that do not pose a shipping hazard All Gro...

Page 3: ...oors or in a well ventilated area Causes damage to central nervous system blood and Contact with internal components may cause irritation or severe burns Avoid contact with internal acid kidneys throu...

Page 4: ...bicarbonate lime etc Wear acid resistant clothing boots gloves and face shield Do not allow discharge of unneutralized acid to sewer Acid must be managed in accordance with local state and federal req...

Page 5: ...ts 6 2 6 Operating Position 7 2 7 Press for Capacity Button and LED Status Indicator 8 2 8 Maintenance Check 9 2 9 Pre Installation Procedures 9 2 10 TI47407 MPU 24 Installation 10 Section 3 Operating...

Page 6: ...tions 23 27 6 1 Frequently Asked Questions 23 24 6 2 Basic Usage Operation Questions 25 6 3 Basic Unit Troubleshooting 26 27 Section 7 Performance Data 28 7 1 Purpose 28 7 2 General 28 7 3 Data Basis...

Page 7: ...nheit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum MPU...

Page 8: ...WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not strictl...

Page 9: ...r Ground Adapter with Grounding Mechanism Secured to Outlet Figure 1 3 3 Improper Ground Plug with No Grounding Pin The use of unapproved ac power will damage the unit Check the Input Voltage Selector...

Page 10: ...I47407 micro power unit The TI47407 s high capacity power cells and circuity are encased in a rugged enclosure and are designed to replace the original batteries in the Bell 407 Helicopter The interna...

Page 11: ...24 Vdc Output Connector 3 Provides 24 Vdc to 28 5 Vdc 10 A continuous 24 Vdc Capacity Meter 4 Indicates the 24V battery charge state power output status Press for Capacity Button 5 Displays current b...

Page 12: ...ugged into ac power 33 amp hours 797 watt hours with 100 260 Vac power 23 amp hours 512 watt hours of rechargeable battery power without 100 260 Vac Rechargeable Rate 143 minutes from full discharge 2...

Page 13: ...as been designed to efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extreme temperatu...

Page 14: ...sition The TI47407 MPU 24 should be operated in the position as shown Figure 2 7 1 Make sure that the airflow is not obstructed from air intake Figure 2 7 2 and outlet Figure 2 7 3 Figure 2 7 2 Rear I...

Page 15: ...ower output simply press the Push to Test button on the faceplate 2 and hold for approximately 2 to 3 seconds The LED bar graph should light up indicating the status of the power cells 3 In addition t...

Page 16: ...or manual procedures to remove and dispose of the original aircraft battery properly and safely Once the original battery has been removed from the battery compartment proceed to the next step Check U...

Page 17: ...eceiving lip in the aircraft See Figure 2 10 2 Next lower the front of the unit while making sure the mounting bolts line up with the slotted holes in the two Front Mounting Flanges See Figure 2 10 3...

Page 18: ...d to during all phases of operation 3 4 Performance Refer to Section 7 PERFORMANCE DATA to determine the capability of the unit Consideration must be given to changes in performance resulting from var...

Page 19: ...e the unit into a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool 3 6 Temperature Specifications Cold H...

Page 20: ...utions shall be taken to A Prevent accumulation of moisture on ac and dc connectors receptacles B Minimize moisture entering forward inlet and outlet cooling fan vent ports When not in use unit inlet...

Page 21: ...will be required to perform some of the tests These functional test procedures should become routine Should these checks be out of tolerance contact Tesla Industries immediately www teslaind com 302...

Page 22: ...Figure 3 9 3 Next place the negative probe on the negative post The multimeter display should read approximately 28 5 Vdc 0 5 Vdc when power cells are fully charged and the unit is plugged into an ac...

Page 23: ...en the unit is plugged into ac power the output is 28 5 volts This voltage allows the system to recondition and recharge the aircraft s battery ies It is also an optimum voltage for powering avionics...

Page 24: ...acle DC bus power should come on and aircraft voltmeter should indicate 28 5 Vdc to 23 5 Vdc 23 VCD minimum If current demand is greater than 10 amps converter output voltage will drop below 28 0 Vdc...

Page 25: ...3 inches of clearance in the front of the Air Exhaust Fan to provide for sufficient ventilation If the unit is completely discharged a minimum of 143 minutes will be required to fully recharge the un...

Page 26: ...ower Otherwise the TI47407 MPU 24 has an intelligent recharging system that will enable it to rapidly recharge when connected to an ac power source If the unit s power cells become fully discharged th...

Page 27: ...damaged if recharged by NiCad or Lead Acid type battery chargers Power cells should only be charged by either the TI47407 MPU 24 s internal charger and the ac power cord furnished with the equipment o...

Page 28: ...lly with a soft cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the TI47407 MPU 24 Always inspect cables prior to use I...

Page 29: ...Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PHONE 302 324 8910 FAX 302 324...

Page 30: ...u may take the Turbo Start anywhere you travel ensuring that you will always have power 4 How much power will my Turbo Start provide Depending on the system the Turbo Start will provide anywhere from...

Page 31: ...r one year of storage 13 How do I get my Turbo Start serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the...

Page 32: ...ion ensures proper and consistent ventilation of the unit 6 Why does the cooling fan slow down Cooling fan rpm varies for better temperature regulation 7 Why does my LED flicker when the unit is plugg...

Page 33: ...c outlet AC line cord is damaged or bad A Is ac line cord fully plugged into unit B and wall outlet AC circuit breaker has been tripped C No ac power at outlet D Do a continuity test on the ac line co...

Page 34: ...ut out 28 5 volts dc power Unit is not plugged in A Plug unit into ac power source to A maintain 28 5 Stand alone Vdc is 24 Volts B unplugged 9 Unit stand alone voltage is less than 23 volts Cells dis...

Page 35: ...e chart under DATA BASIS The applicable report and date of the data are also given The data provided generally are based on one of three categories Derived From Actual Controlled Testing Controlled te...

Page 36: ...8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 42 0 43 6 9 0 15 8 24 0 75 2 57 0 134 6 41 0...

Page 37: ...tion based on actual test data at Pratt Whitmey on 30 March 1992 SECONDS 1500 1350 1200 1050 900 750 600 450 150 300 0 0 5 10 15 20 25 30 29 C Temp 25 C Temp TI47407 MPU 24 Output Voltage TI47407 MPU...

Page 38: ...Line Cord TI25000 005 England UK Line Cord TI25000 006 Swiss Line Cord TI25000 011 Australian Line Cord TI25000 200 Israel Line Cord TI25000 300 Denmark Line Cord For units with a fuse and old style r...

Page 39: ...an Line Cord Burma Now Myanmar 230 50 TI25000 005 United Kingdom Line Cord Burundi 220 50 TI25000 003 Continental European Line Cord Cambodia 220 50 TI25000 003 Continental European Line Cord Cameroon...

Page 40: ...Guadeloupe 220 50 TI25000 003 Continental European Line Cord Guam 110 120 60 TI25000 001 North American Line Cord Guatemala 120 60 TI25000 001 North American Line Cord Guinea 220 50 TI25000 003 Conti...

Page 41: ...Line Cord Montseurrat 230 60 TI25000 005 United Kingdom Line Cord Morocco 220 50 TI25000 003 Continental European Line Cord Mozambique 220 50 TI25000 003 Continental European Line Cord Namibia W S Af...

Page 42: ...000 004 Old British Line Cord Sweden 220 50 TI25000 003 Continental European Line Cord Switzerland 220 50 TI25000 006 Switzerland Line Cord Syria 220 50 TI25000 003 Continental European Line Cord Tahi...

Page 43: ...000 19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT S UNIT S MAY BE RETURNED TO TESLA INDUSTRIES FOR A NOMINAL COST AND MODIFIED TO ALLOW OPERATION WITH THE UNIVERSAL AC LINE CORD KIT TES...

Page 44: ...ail _______________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ________...

Page 45: ...TESLA Tesla 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com www tesla1 com...

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