Tesla TI4100 GPU-24 User Instructions Download

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4100

GPU-24

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Summary of Contents for TI4100 GPU-24

Page 1: ...012 3 45 6 7 8 9 3 02 1 1 A BCD201 4E5 1 A BCD20 F G www TESLAind com TI4100 GPU 24...

Page 2: ...NT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PH 302 324 8910 FAX 302 324 8912 WARNING SHOCK HAZARD POTENTIAL ATTEMPTS TO OPEN OR ENTER THE INSIDE OF THIS UNIT BY USING ANY TOOL OR DEV...

Page 3: ...s 4 2 Section III Functional Check Procedures 4 5 CHAPTER 5 PERFORMANCE DATA 5 1 Section I Introduction 5 1 Section II Data Criteria 5 2 CHAPTER 6 CARE AND MAINTENANCE 6 1 Section I Unit Care 6 1 Sect...

Page 4: ...ipment NOTE An operating procedure condition etc which is essential to highlight 1 3 DESCRIPTION This manual contains the complete operating instructions and proce dures for the TI4100GPU 24 Turbo Sta...

Page 5: ...are used in this manual LIST OF ABBREVIATIONS AND SYMBOLS Abbreviation Definition amp Ampere AC Alternating Current C Celsius cont Continuous DC Direct Current F Fahrenheit Ft Feet FWD Forward GPU Gr...

Page 6: ...technical manual the word shall is used to indicate a mandatory requirement for proper operation and warranty purposes The word should is used to indicate a non mandatory but preferred method of accom...

Page 7: ...mp output of the 208 240 VAC to 28 5 VDC converter or a combination of converter and power cell output to provide 24 VDC output The following are the unit s four 4 main operational support capabilitie...

Page 8: ...4100GPU 24 208 240 Single Phase VAC 50 60 Hz 30 0 amps max OUTPUT POWER DC CONVERTER 28 5 VDC TO 100 AMPS 24 VDC 121 AMPS AND ABOVE POWER CELLS 24 VDC PEAK OUTPUT 1500 AMPS POWER CELL DRY HIGH RATE DI...

Page 9: ...2 3 UNIT DISCRIPTION AND DEMENTIONS...

Page 10: ...ty from the Turbo Start 4100 ground power unit SECTION II OPERATIONAL RESTRICTIONS AND SAFETY LIMITS 3 3 POWER CELL RECHARGE LIMITS Any time the unit s power cells are discharged the unit shall be rec...

Page 11: ...he power cells are fully charged the unit s intelligent charger will go to a standby mode monitor the power cells state of charge and only charge the power cells to ensure they stay at maximum capacit...

Page 12: ...tion Use only adapters with proper ground ing mechanism 3 6 ONE 1 HOUR RATE 24 VDC CONSTANT OUTPUT 23 amp hour without AC power connected power cell output see Figure 5 2 123 amp hours with AC power c...

Page 13: ...icient engine start under specific current load demands ENGINE START CURRENT LOAD DEMAND MINIMUM CHARGE Under 650 peak starting amps 40 charged 650 850 peak starting amps 50 charged 850 1000 peak star...

Page 14: ...ffort has been made within the scope of existing technology to prevent foreseeable safety hazards and make the Turbo Start 4100 moisture resistant to prevent damage or failure If the Turbo Start 4100...

Page 15: ...ithout 208 240 power cord DO NOT CONNECT 208 240 VAC power cord until unit has been dried for a MINIMUM of one 1 hour prior to use Blowing sand or dust Minimize exposure to sand and dust when 208 240...

Page 16: ...ower cell output only DO NOT CONNECT 208 240 VAC POWER SUPPLY 208 240 VAC power charger or AC DC converter functions of unit shall not be operated during any aircraft fuel handling operation WARNING F...

Page 17: ...he unit 4 2 OPERATING LIMITS AND RESTRICTIONS The minimum maximum and normal operating ranges result from careful engineering and evaluation of test data These limitations must be adhered to during al...

Page 18: ...is plugged in the unit must be placed in the horizontal position to allow the cooling fan to operate properly 4 5 BEFORE OPERATION CHECK 1 CHECK UNIT FOR STATE OF CHARGE Ensure power unit is connected...

Page 19: ...unit is engi neered to be pushed rather than pulled 2 CONNECT DC POWER CABLE TO UNIT Ensure power cable connector is fully seated into unit s connector Set the unit down horizontally ensuring vent po...

Page 20: ...ctor is fully seated into unit s receptacle 4 CONNECT DC POWER CABLE TO AIRCRAFT Connect to aircraft ground power receptacle DC bus power should come on and aircraft volt meter should indicate 27 5 VD...

Page 21: ...is fully seated into unit s receptacle 4 CONNECT DC POWER CABLE TO AIRCRAFT Connect to aircraft ground power receptacle DC bus power should come on and aircraft volt meter should indicate 27 5 VDC to...

Page 22: ...y charged the last LED bar AC power may be left connected to unit when power cells are fully charged NOTE Under a full charge two things will be observable with the unit A non blinking lighted green b...

Page 23: ...INTO 208 240 VDC Unplug AC power if plugged in 3 CHECK UNIT INTERNAL RESISTANCE TEST FOR SHORTS Better than 10 Megohms Ensure no short exists Negative DC receptacle terminal and unit case Positive DC...

Page 24: ...blink ing green bar at the bottom of the LED column both indicate a full charge 7 CHECK DC VOLTAGE READING AT DC RECEPTACLE TERMINALS Ensure power cells are fully charged see step 6 28 5 0 57 VDC with...

Page 25: ...ables for which data is not presented d To help the operator determine if an aircraft system malfunc tion exists by comparing actual performance with expected perfor mance NOTE The information provide...

Page 26: ...a are not presented but which may affect that phase of performance are discussed in associated text Where data are available or reasonable estimates can be made the amount that each variable affects p...

Page 27: ...5 3 FIGURE 5 1...

Page 28: ...FIGURE 5 2 5 4 TI41000GPU 24 OUTPUT VOLTAGE OUTPUT VOLTAGE MINUTES 23 AMP CONSTANT CURRENT LOAD 24 20 16 12 8 4 0 0 10 20 30 40 50 60...

Page 29: ...5 5 0 0 150 300 450 600 750 900 1050 1500 1350 1200 5 10 15 20 25 30 25 C Temp 29 C Temp Calculations based on actual test data at Pratt Whitney Canada on 30 March 1992 SECONDS AMPS MAXIMUM OUTPUT CU...

Page 30: ...TER CASE CLEAN wipe with dry cloth 2 KEEP FOREIGN OBJECTS OUT OF UNIT Cover unit to prevent foreign objects water and dirt from entering vent ports and recep tacles 3 KEEP FROM PROLONGED EXPOSURE TO E...

Page 31: ...4100 is a maintenance free unit no repairs are authorized Warranty will be void if unit is tampered with If unit fails to operate contact Manufactures War ranty Claim see unit warranty 6 2 Warranty V...

Page 32: ...ACTED FROM THE UNIT BEFORE YOU DEPRESS THE PUSH TO TEST BUTTON THIS WILL ENSURE A CORRECT READING 2 WITHOUT AC POWER INPUT OR DC POWER OUTPUT SIMPLY DEPRESS THE PUSH TO TEST BUTTON ON THE FACE PLATE A...

Page 33: ...ut power funtion 8 2 OPERATION 1 Place the On Off switch in the Off position 2 Plug the unit into 208 240 single phase 30 AMP AC power 3 Connect the DC cord to the Aircraft or vehicle At this time the...

Page 34: ...Limits 3 5 After Use 6 2 Appendix A Line Cord Table Before Operation Check 4 5 Continuous Output Rate 28 5 VDC Constant Output 3 8 Data Basis 5 3 DC Functional Check 4 12 Definitions of Abbreviations...

Page 35: ...s 4 4 Operating Position 3 12 Performance 4 3 Power Cell Recharge 4 9 Power Cell Recharge Limits 3 3 Purpose Chapter 3 3 1 Purpose Chapter 5 5 1 Rated Peak Output Engine Starting 3 7 Required Equipmen...

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