Tesla TI200-PFC User Manual Download

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Power Anytime, Anywhere

200

-PFC

Benefits

• Perfect for testing and troubleshooting (avionics, TMDE, and electronics)

• Will charge and maintain batteries when unit is left connected to vehicle or aircraft (ac power required)

• Safe, easy, maintenance-free operation

Safe and Easy Operation

• One person can maneuver and operate the unit

• Thermal/Overload protection

• Built-in Power Output Indicator

Pure Power

• Operates from Single Phase 200-260 Vac power, 40 Hz - 450 Hz

• 200 amps continuous @ 28.5 Vdc (when plugged into ac power)

• 99.95% efficient active power factor correction

• 1% THD (Total Harmonic Distortion)

NOTE: Unit is not rated for engine starting.

It is to be used for ground maintenance only.

Tesla

™

Industries, Inc.

www.teslaind.com

Email: [email protected]

Headquarters:

(302) 324-8910

101 Centerpoint Blvd. New Castle, DE 19720 USA

Western Regional Office:

(775) 622-8801

9475 Double R Blvd. Suite 2, Reno, NV 89521 USA

MADE IN USA

Summary of Contents for TI200-PFC

Page 1: ...uilt in Power Output Indicator Pure Power Operates from Single Phase 200 260 Vac power 40 Hz 450 Hz 200 amps continuous 28 5 Vdc when plugged into ac power 99 95 efficient active power factor correcti...

Page 2: ...450 Hz 33 5 Amps 208 Vac 60 Hz 50 Amp Twist Lock Plug 50 Amp service required Additional plug options available Contact Tesla for receptacle information AC Line Cord Length 25 ft Vibration Exceeds MIL...

Page 3: ...Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com Tesla TI200 PFC Ground Power...

Page 4: ...electrical shock Any attempts to open or examine the inside of the TI200 PFC via a tool or device borescope probe etc can result in unit failure and or injury by electrical shock This GPU is mainte n...

Page 5: ...s 6 2 7 Operating Positions 7 2 8 Active Power Factor Correction 8 9 2 9 AC Input Circuit Breaker 9 2 10 AC Line Cord 10 2 11 24 Vdc Output Connector 10 2 12 Interface Connector 11 2 13 Output Power S...

Page 6: ...tional Test Procedures 18 19 5 3 Unit Servicing 19 5 4 Transporting Unit 20 5 5 Packaging and Shipping 20 Section 6 Troubleshooting and FAQ 21 6 1 Frequently Asked Questions 21 22 6 2 Basic Unit Troub...

Page 7: ...it dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum MPU Mi...

Page 8: ...ARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not strictly...

Page 9: ...age Potential The unit will be damaged if unapproved ac power is applied This Unit operates from Single Phase 200 260 Vac 40 Hz 450 Hz This must match ac power source hangar wall flight line ac power...

Page 10: ...lity of power options while effectively lowering energy consumption The TI200 PFC was designed to provide 100 amps 28 5 Volts of pure regulated flat line dc power for vehicle ground support avionics b...

Page 11: ...ective Cover 3 Protects Output Connector from dust and foreign materials Interface Connector 4 Used for factory calibrations Carrying Handle 5 Allows for easy transport of unit External AC Circuit Bre...

Page 12: ...atts 50 amp Service Required Contact Tesla Industries for Plug Configuration PFC 99 95 EFF efficiency 1 THD Total Harmonic Distortion DC Output Power 200 amps continuous 28 5 Vdc when plugged into ac...

Page 13: ...ing system will efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extreme temperatures...

Page 14: ...erating Positions The TI200 PFC can be operated in both the horizontal and vertical positions as shown Make sure that the airflow is not obstructed from air intake and outlet Vertical Position Horizon...

Page 15: ...r the fundamental frequency are what contribute to a poor Power Factor The higher order harmonics in the ac current cause the skin effect of the conductors carrying the ac currents to the load to incr...

Page 16: ...ipped with a 35 Amp AC Input Circuit Breaker located above the AC Input Connector The AC Input Circuit Breaker acts as an On Off switch for the unit Figure 2 9 1 AC Input Circuit Breaker outlined in b...

Page 17: ...onfigurations Figure 2 10 1 Connecting TI200 PFC to AC Power Supply 2 11 24 Vdc Output Connector The 24 Vdc Output Connector will provide 100 Amps of continuous power 28 5 Vdc when plugged into ac pow...

Page 18: ...reen bar means 100 of power 100 amps is available 3 green bars means 80 80 amps of power is left 3 green bars and 3 yellow bars means that only 50 50 amps is available and so on 50 Output Power Remain...

Page 19: ...Itisrecommended that the Tesla Protective Rain Cover be fitted onto the unit to guard it from moisture see Section 8 The limits and operational constraints listed below shall apply for the following e...

Page 20: ...ion 5 2 2 Make sure that airflow is not obstructed from air intake and outlet See Section 2 6 3 Check that all connections are secure and free from water 4 Figure 3 5 1 TI200 PFC 3 6 Regulated AC Powe...

Page 21: ...fer power Connecting DC Power Cable To Vehicle or Aircraft Line up the NATO plug or aviation dc plug pins and push it in DC bus power should come on and aircraft voltmeter should indicate 24 Vdc to 23...

Page 22: ...defined by a requirement of greater than 200 amps Connect to aircraft ground power receptacle DC bus power should come on and aircraft voltmeter should indicate 28 5 Vdc to 23 5 Vdc 23 Vdc minimum If...

Page 23: ...nt within the scope of unit s intended use it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit s operational life 4 2 After Use Unit shoul...

Page 24: ...emove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident proceed to th...

Page 25: ...utine Figure 5 2 1 Digital Multimeter Check Unit for Evidence of Damage Check for dents punctures case distortion or misalignment and cracked or loose connec tors If no damage is evident proceed to th...

Page 26: ...Section 3 7 and 3 9 One green LED should illuminate Set multimeter to Vdc Figure 5 3 1 Warranty Void stickers Front and Back on the TI200 PFC 5 3 Unit Servicing The TI200 PFC is a maintenance free sea...

Page 27: ...ted below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720...

Page 28: ...waterproof 5 Are Tesla Power Supply s used in shop maintenance and testing Tesla systems are gaining popularity throughout maintenance facilities instructional facilities laboratories manufacturing p...

Page 29: ...Aviation customers will receive an eight 8 foot DC cable with an aviation plug Ground vehicle customers will receive a fifteen 15 foot dc cable with terminal ends This cable requires a NATO plug alli...

Page 30: ...Service at 302 324 8910 4 Unit emits sparks when plugged into power source Water or moisture has seeped A in unit Internal failure B Move unit to dry warm air and allow to A dry for over 48 hours Do...

Page 31: ...00 amps even in the harshest conditions Each plug is constructed from a rugged combination of advanced composite materials and corrosion resistant alloys to maximize durability and connectivity To ext...

Page 32: ..._________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model __________________...

Page 33: ...Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com...

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