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Powerwall 2 Stack Kit Installation Manual

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Summary of Contents for Powerwall 2

Page 1: ...Powerwall 2 Stack Kit Installation Manual...

Page 2: ...and market region details may appear slightly different ERRORS OR OMISSIONS To communicate any inaccuracies or omissions in this manual send an email to energy pubs tesla com ELECTRONIC DEVICE DO NOT...

Page 3: ...uctions 4 Step 1 Prepare for Installation 4 Step 2 Choose a Wiring Option 6 Step 3 Prepare for Concealed Wiring 6 Step 4 Join the Powerwall Units 10 Step 5 Wire the Powerwall Units 17 Step 6 Close the...

Page 4: ...6 mm 1 4 inch drill bit for drilling pilot hole in Powerwall chassis 35 mm 1 3 8 inch hole saw for drilling conduit hole in Powerwall chassis Small metal file for removing burrs from Powerwall chassi...

Page 5: ...imum number of 3 floor mounted Powerwall units may be joined together with two Powerwall Stack Kits For systems with more than 3 Powerwalls separate groups of 3 units should be assembled with each gro...

Page 6: ...Turn off the first previously installed Powerwall by setting its On Off switch to the OFF position Figure 2 Switching Powerwall Off 2 Turn off the AC circuit breaker for the Powerwall 3 Ensure that t...

Page 7: ...urn the cover to one side and rest it against the Powerwall chassis Figure 4 Removing Powerwall Side Covers 5 Using a T20 Torx bit provided with each Powerwall unit remove the wiring compartment cover...

Page 8: ...ring wires are run through conduit or raceway that spans the wiring compartment ports on the side of each Powerwall To use this wiring method skip to Step 4 Join the Powerwall Units Step 3 Prepare for...

Page 9: ...half of the guide against the bottom of its wiring compartment Figure 7 Attaching the Inside Half of the Drill Guide 4 Clip the outside half of the drill guide to the inside half so that the guide eng...

Page 10: ...ms to the edge of the Powerwall chassis drill a 6 mm 1 4 inch pilot hole using the small hole in the drill guide Figure 9 Drilling the Pilot Hole 6 Remove the drill guide 7 Drill the full size 35 mm 1...

Page 11: ...If the first Powerwall still has its protective film remove the film 12 Peel back the protective film from the feet of the second Powerwall before moving it into place 13 Remove the plug from the back...

Page 12: ...lowing to bridge the gap between the Powerwall wiring compartments Locate the bridge piece conduit nipple two O rings and two insulation bushings Figure 12 Powerwall Bridge Assembly Exploded View Asse...

Page 13: ...wo wiring compartments Figure 14 Installing the Conduit Nipple Bridge and O rings between the Powerwalls Thread an insulation bushing onto each end of the conduit nipple but do not fully tighten the b...

Page 14: ...net is positioned at the top and that the cams are rotated vertically in relation to the clip Figure 16 Side Clip with Flange at Top and Cams Rotated Vertically 4 Slide the side clip into the gap betw...

Page 15: ...8 Side Clip Tab Mated to Powerwall Enclosure Hem 5 Press the clip until it is flush with the sides of the Powerwalls 6 Using the provided 6 mm Allen hex wrench do the following Turn the top cam 90 deg...

Page 16: ...symmetrical and can be rotated in either direction to secure the side clip The bottom cam must be rotated toward the first Powerwall so that its stepped side indicated by the notch on the hex camshaft...

Page 17: ...ps of each side clip The cover is held in place by the magnets on the tops of the side clips Figure 21 Installing the Top Cover 9 Concealed wiring installations only Tighten the insulation bushing on...

Page 18: ...lation Manual 10 Use the provided shims to ensure that the Powerwalls are level Figure 22 Leveling Powerwall with a Shim NOTE When joined the units should be level within 2 degrees side to side and wi...

Page 19: ...ided Phoenix connector to one end of the harness and attach the extra Phoenix connector that came with the Powerwall to the other end of the harness according to the following table and diagram Figure...

Page 20: ...ound lug Fig 24 The ground lug is identified with the following symbol Tighten the screw in the ground lug to 4 5 Nm 40 lb in Figure 24 Connecting Powerwall Communication Ports In the last Powerwall i...

Page 21: ...nt rating of 10 kA This breaker serves as the disconnect for the Powerwall and must be wired in accordance with local wiring codes and regulations 5 Reconnect the power and communications leads that y...

Page 22: ...fog or other corrosive elements do the following to help prevent rust Using a small applicator such as a wooden craft stick or cotton swab apply a generous bead of heavy duty water resistant grease a...

Page 23: ...21 6 Place a magnetic camshaft cap on each of the four hex camshaft heads Figure 29 Installing the Camshaft Caps...

Page 24: ...rwall establishes communication with the Gateway the LED on the right side of Powerwall illuminates Figure 30 Switching Powerwall On 3 Refer to the Powerwall 2 AC Installation Manual for instructions...

Page 25: ...ision Log Revision Date Description 1 0 2017 06 05 Initial Release 1 1 2017 08 07 Added optional step to prevent corrosion around camshaft heads 1 2 2017 09 08 Changed pilot hole drill size to 6mm 1 4...

Page 26: ...Rev 1 2 September 08 2017 Tesla Inc 3500 Deer Creek Road Palo Alto CA 94304 Tesla Motors Netherlands B V Atlasstraat 7 9 5047 RG Tilburg Netherlands...

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