TES TES Series Installation, Operating And Service Instructions Download | Manualshive

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SERVICE RECORD

DATE

SERVICE PERFORMED

1

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Summary of Contents for TES Series

Page 1: ...r t n o c g n i t a e h r u o y l l a c r e l i o b o t s r i a p e r r o e c i v r e s r o F l e b a L g n i t a R n o n w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e b m u N l e d o M r e l i o B r e b m u N l a i r e S r e l i o B e t a D n o i t a l l a t s n I r o t c a r t n o C g n i t a e H r e b m u N e n o h P s s e r d d A GASgGASAS GAS OI...

Page 2: ...AUSE INJURY OR LOSS OF LIFE TO VENT SAFELY AND WILL CONTRIBUTE TOWARD MAINTAINING THE BOILER S EFFICIENCY 6 READ THE LITERATURE ENCLOSED BY THE MANUFACTURER WITH THE VARIOUS ACCESSORY DEVICES THESE ACCESSORY DEVICES MUST BE INSTALLED AND USED ACCORDING TO THE RECOMMENDATIONS OF THE MANUFACTURER 7 IT IS THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR TO SEE THAT ALL CONTROLS ARE CORRECTLY INSTALLED...

Page 3: ... final position before removing crate See Figure 1 A LOCATE so that smoke pipe connection to chimney will be short and direct BOILER IS SUITABLE FOR INSTALLATION ON COMBUSTIBLE FLOOR Boiler can not be installed on carpeting B FOR BASEMENT INSTALLATION provide a solid base such as concrete if floor is not level or if water may be encountered on floor around Boiler C PROVIDE SERVICE CLEARANCE of at ...

Page 4: ...ut of all equipment in space 2 Vertical ducts Minimum free area of 1 square inch per 4 000 BTU per hour input of all equipment in space Duct cross sectional area shall be same as opening free area 3 Horizontal ducts Minimum free area of 1 square inch per 2 000 BTU per hour input of all equipment in space Duct cross sectional area shall be same as opening free area Alternate method for boiler locat...

Page 5: ...t rear legs down on floor Tilt boiler backward pull skid forward and set front legs down on edge of skid Install close coupling tee and plug in return coupling see Step 7 and Figure 1 Point tee toward permanent return location B Tilt boiler backward and remove skid Be careful not to damage Burner and Jacket 3 CHANGE HINGE POSITION if necessary Figure 4 Recommended Water Piping for Zone Valve Zoned...

Page 6: ... Figure 5 Recommended Water Piping for Circulator Zoned Heating Systems ...

Page 7: ...OMBUSTION CHAMBER LINER A OPEN SWING DOOR on front of boiler Use flashlight to inspect insulation pieces secured to front and rear doors Inspect Ceramic Fiber Blanket secured to bottom of combustion chamber with water glass adhesive Replace any damaged pieces 7 CONNECT SUPPLY AND RETURN PIPING TO HEATING SYSTEM A Hot water pipes shall have clearances of at least from all combustible construction B...

Page 8: ...he breeching are not recommended 9 INSTALL ELECTRIC WIRING A Follow the National Electrical Code and local regulations A separate electrical circuit must be run from the main electrical service with an over current device disconnect in the circuit A service switch is recommended and may be required by some local jurisdictions Wiring should conform to Figures 11A 11B and 11C B CANADA Refer to CSA s...

Page 9: ...o not use compression fittings Open the air bleed valve and start the burner For clean bleed slip a 3 16 ID hose over the end of the bleed valve and bleed into a container Continue to bleed for 15 seconds after oil is free of air bubbles Stop burner and close valve Lift H Maximum Length of Tubing H R 3 8 OD Tubing 3 GPH 1 2 OD Tubing 3 GPH 0 84 100 1 78 100 2 73 100 3 68 100 4 63 100 5 57 100 6 52...

Page 10: ...Wiring Diagram for TES Boiler Control Panel 10 ...

Page 11: ...icate if oil lubricated Most motors currently used on residential type burners employ permanently lubricated bearings and thus do not require any field lubrication Water lubricated circulators do not need field lubrication Do not over lubricate This can cause as much trouble as no lubrication at all 5 ADJUST CONTROLS SETTINGS with burner service switch turned ON WARNING All boilers equipped with b...

Page 12: ...ng sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard used RCF components by sealing in an airtight plastic bag RCF and crystalline silica are not classif...

Page 13: ...rating and Service Instructions Items 1 through 8 There are various test kits available to trace air leaks such as electronic sight glasses Follow the manufacturers instructions to find air leaks The following actions can eliminate air leaks 1 Bleed pump as detailed previously 2 Replace flare fittings 3 Replace oil supply line 4 Repair oil filter leaks 5 Replace or repair tank fittings NOTICE CHEC...

Page 14: ...OSE BOILER CAUTION Do not start burner unless burner swing door is securely closed Close door install hex nuts and tighten securely Door should be parallel to tubesheet when viewed from top and sides Reconnect two halves of Swing Door Interlock WARNING The boiler must be connected to an approved chimney in good condition Serious property damage could result if the boiler is connected to a dirty or...

Page 15: ...6 SERVICE RECORD DATE SERVICE PERFORMED 1 ...

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