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Terumo BCT Trima Accel, Service Manual

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Aligning the Centrifuge Door

These are instructions for aligning the centrifuge door.
The goal is to achieve an even 1/8 in (3 mm) gap between the centrifuge door and the pump panel and to
apply enough pressure to the door so that it does not touch the pump panel.

1.

Pull evenly on both sides of the door and compare the gap between the pump panel and the
centrifuge door to the following figure. Use the following figure and table to determine the next
action.

Figure 5-1: Door alignment examples

Maintenance and Calibration

5-2

Trima Accel

®

 Automated Blood Collection System • Service Manual

Summary of Contents for Trima Accel

Page 1: ...Trima Accel Automated Blood Collection System Service Manual...

Page 2: ...Trima Accel Automated Blood Collection System Service Manual Part No 777095 548 2015 09...

Page 3: ...trademark of Wind River Systems Inc Terumo BCT Inc 10811 W Collins Avenue Lakewood Colorado 80215 USA USA Phone 1 877 339 4228 Phone 1 303 231 4357 USA Fax 1 866 715 6768 Fax 1 303 542 5215 Terumo BC...

Page 4: ...sors 1 22 RBC Detector 1 23 Leak Detector 1 25 Centrifuge System 1 27 Filler Assembly 1 31 Door System 1 32 Valve System 1 36 Linear Actuator 1 41 E Box 1 43 Display System 1 47 Power System 1 51 Mech...

Page 5: ...iver CCA 2 52 64 V Switch CCA 2 54 Cooling Fans 2 56 Display System 2 58 Display Assembly 2 61 Display CCA 2 64 Power System 2 66 Mechanical System 2 70 IV Pole 2 70 Wheel and Brake System 2 71 3 Soft...

Page 6: ...Storage Solution State 3 73 Metered Storage Solution Disconnect State 3 80 Post Run State 3 82 Version 6 1 Software Description 3 83 Trima Accel Software Description 3 83 Self Test State 3 83 Power F...

Page 7: ...mental Specifications 6 3 Electrical Power and Safety 6 4 Safety Certifications 6 11 Performance Specifications 6 12 Product Specifications 6 13 Blood Tubing Sets 6 14 Centrifuge 6 15 Safety 6 16 Draw...

Page 8: ...the Trima Accel Automated Blood Collection System Service Manual PN 777821 113 RN 704111 003 Who Should Read This Manual This manual is intended for Terumo BCT service technicians and employees train...

Page 9: ...on Describes the functional and electronic principles of certain device systems and components Software Description Describes the software that the device uses to operate Alarms Provides alarm text an...

Page 10: ...1 Operational Description Trima Accel Automated Blood Collection System Service Manual 1 1...

Page 11: ...elation to the whole device There are figures showing front views and rear views with callout lists to identify components in each figure Some figures may not show a callout in the front view but it w...

Page 12: ...serial number 12 IV pole button 13 Power cord 14 Power cord holder 15 Ethernet connection 16 Door latch handle 17 Circuit breaker 18 Loop damper 19 Handheld barcode reader outlet 20 Side panel 21 Fro...

Page 13: ...IV pole button 13 Power cord 14 Power cord holder 15 Ethernet connection 16 Door latch handle 17 Circuit breaker 18 Loop damper 19 Handheld barcode reader outlet 20 Side panel 21 Front panel 22 Rear...

Page 14: ...al number Unique number that identifies the system 12 IV pole button Allows you to lower the IV pole by pressing the button 13 Power cord Connects the system to a power source 14 Power cord holder Sec...

Page 15: ...device and allows access to the screw that is used to manually raise the cassette plate used during power failure 23 Linear actuator screw access hole Allows tool access to manually raise the cassette...

Page 16: ...Upper compartment cooling fan 2 5 E box cooling fan 3 inside e box 6 Linear actuator screw 7 Leak detector CCA 8 Top cap assembly 9 ESD service strap Figure 1 3 The Trima Accel system with no panels f...

Page 17: ...cooling fan 2 5 E box cooling fan 3 inside e box 6 Linear actuator screw 7 Leak detector CCA 8 Top cap assembly 9 ESD service strap Figure 1 4 The Trima Accel system with no panels rear view Operatio...

Page 18: ...ol the pump and valve motors 5 E box cooling fan 3 Provides airflow that is used to cool the e box electronics 6 Linear actuator screw Raises or lowers the cassette plate when the motor is activated 7...

Page 19: ...es protection from catastrophic centrifuge failure and contains fluid leaks 3 Leak detector Senses fluid in the basin from leaks in the channel or tubing 4 Filler assembly Holds the disposable tubing...

Page 20: ...d needs to be installed To run the installation script press and hold the pause and stop buttons after the memory check a few seconds after the power is on and hold the buttons until the message line...

Page 21: ...d gender is used to calculate the total blood volume TBV of the individual Once the Trima Accel system accumulates this data it recommends optimal procedures or combinations of products and the operat...

Page 22: ...the first return cycle results in a safety shutdown of the Trima Accel system for this reason Once the startup phase is complete return cycle volume problems can cause alarms but the procedure can be...

Page 23: ...rest of the pumps so it needs two magnets in the rotor to properly measure speed The platelet pump rotor is marked with a black dot for recognition The return pump which has a larger diameter is the...

Page 24: ...1 AC pump behind IV pole 2 Inlet pump 3 Return pump 4 Plasma pump 5 Platelet pump Figure 1 8 Pump locations rear Pump System Trima Accel Automated Blood Collection System Service Manual 1 15...

Page 25: ...onents Table 1 4 Pump system components Component Function 1 Pump motor Turns the rotor to move fluids through the disposable tubing set 2 Drive terminals Connect the pump to 24 V power 3 Encoder conn...

Page 26: ...motor shaft and uses two spring loaded rollers to provide the peristaltic action in the disposable tubing set Pump Raceway 1 Pump motor shaft 2 Pump seal 3 Hall effect sensor Figure 1 10 Pump raceway...

Page 27: ...he peristaltic action of the pump 3 Roller spring Applies force to the roller to enable it to pinch the tubing closed as the pump rotates 4 Magnet Activates the Hall effect sensor in the raceway housi...

Page 28: ...itored by the safety system They function by sensing interruptions in a light beam counting these interruptions and sending that data to the feedback system Hall effect sensors are used as part of the...

Page 29: ...e and the centrifuge pressure 1 Access return pressure sensor 2 Centrifuge pressure sensor Figure 1 12 Pressure sensor locations front 1 Access return pressure sensor 2 Centrifuge pressure sensor 3 Ad...

Page 30: ...to the donor 2 Centrifuge pressure sensor Monitors the fluid pressure inside the centrifuge channel 3 Adapter CCA Connects the pressure sensor connectors to the wiring harness connectors AC Sensor The...

Page 31: ...Upper level reservoir sensor 2 Lower level reservoir sensor Figure 1 15 Reservoir level sensor locations front 1 Upper level reservoir sensor 2 Lower level reservoir sensor not visible located behind...

Page 32: ...tors the fluid level at the lower limit of the disposable tubing set casette reservoir chamber The lower level sensor also detects the introduction of air to the donor RBC Detector The RBC detector is...

Page 33: ...Figure 1 18 RBC detector location rear Operational Description 1 24 Trima Accel Automated Blood Collection System Service Manual...

Page 34: ...tector The leak detector is a resistive sensor used to detect leaks in the centrifuge basin Figure 1 19 The fluid leak detector Sensor System Trima Accel Automated Blood Collection System Service Manu...

Page 35: ...Figure 1 20 The fluid leak detector connection and the leak detector CCA rear Operational Description 1 26 Trima Accel Automated Blood Collection System Service Manual...

Page 36: ...Lower bearing holder 8 Gear shrouds 9 Loading port 10 Gear train assembly 11 Motor coupler 12 Centrifuge motor 13 Power cable 14 Centrifuge Hall effect sensor cable 15 Precessiondamperpin 16 Precessio...

Page 37: ...ding port 10 Gear train assembly 11 Motor coupler 12 Centrifuge motor 13 Power cable 14 Centrifuge Hall effect sensor cable 15 Precessiondamperpin 16 Precession damper 17 Ground strap 18 Centrifuge mo...

Page 38: ...and locks disposable tubing when the centrifuge door is closed 3 Loop arm Holds the disposable tubing set loop 4 Upper bearing holder Provides a connection point for the disposable tubing set s upper...

Page 39: ...otor 14 Centrifuge Hall effect sensor cable Connects three Hall effect sensors inside the motor to the safety stack in the e box These sensors are used to read the speed of the motor shaft 15 Precessi...

Page 40: ...cket The LRS chamber bracket holds the LRS chamber in place 2 Channel Secures the channel and the connector in the filler 3 Locking pin Locks the hex collar in place 4 Collar holder Holds the hex coll...

Page 41: ...ch plate 3 Latch magnet 4 Latch holes 5 Centrifuge basin 6 Door liner 7 Upper hex holder 8 Striker plate 9 Locking shaft hole Figure 1 26 Centrifuge door components door side Table 1 11 Centrifuge doo...

Page 42: ...gasket to contain fluid in the basin and holds the striker plate 7 Upper hex holder Holds and locks the disposable tubing set when the centrifuge door is closed 8 Striker plate Presses against the upp...

Page 43: ...ptical sensor Figure 1 29 Door lock assembly Table 1 12 Door lock system components Component Function 1 Door position Hall effect sensor Determines whether the centrifuge door is open or closed by se...

Page 44: ...the light 4 Locking shaft Engages the latch plate on the centrifuge door to lock or unlock the door It is moved by the door lock solenoid 5 Door position optical sensor Senses the open or closed posit...

Page 45: ...omponents to collection bags or back to the donor Valve Locations 1 RBC valve 2 Plasma valve 3 Platelet valve 4 Valve housing Figure 1 30 Valve locations front Operational Description 1 36 Trima Accel...

Page 46: ...plasma collection bag or the platelet line 3 Platelet valve Directs the flow of platelets to the platelet collection bag It also directs the flow of platelets and plasma to the return reservoir 4 Valv...

Page 47: ...ng Provides a surface for the valve rollers to compress the tubing against It provides a base to which the valve assembly can be mounted and includes stop pins that limit valve rotation 2 Valve housin...

Page 48: ...ack mechanism in the motor Valve Assembly 1 Valve post 2 Valve post bearing 3 Optical sensors 3 per valve 4 Optical sensor window 5 Lowered cassette position sensor connector J3 6 Raised cassette posi...

Page 49: ...ensor 6 Raised cassette position sensor connector J2 Provides a pass through connection for the raised cassette position sensor 7 Drive terminal Connects switched 24 V power and ground to the valve mo...

Page 50: ...Raised cassette position sensor 11 Lowered cassette position sensor Figure 1 34 The linear actuator 1 Linear actuator motor 2 Slip clutch 3 Lead screw 4 Bearing blocks 5 Tie bar assembly 6 Lead screw...

Page 51: ...t Connects the tie bar to the threads of the lead screw This connection enables the linear actuator motor to raise and lower the cassette plate 7 Sensor flag Provides cassette plate position informati...

Page 52: ...r CCA 3 Safety CCA 4 Safety interface CCA 5 Safety computer 6 Control CCA 7 Control computer 8 Control interface CCA 9 Hard drive interface CCA 10 Hard drive 11 Seal Safe system power supply 12 Centri...

Page 53: ...airflow to cool the e box components 2 Motor driver CCA Provides drive power to the pump motors the valve motors the linear actuator motor and the centrifuge door lock solenoid 3 Safety CCA Monitors...

Page 54: ...DC voltage required for the device systems 15 Circuit breaker Protects the system from an electrical surge This is also a secondary power switch that is used to power the device on and off 16 Power re...

Page 55: ...CCA 6 Control computer 7 Control Ethernet CCA 8 External Ethernet connector 9 Keyboard connector 10 Hard drive 11 Centrifuge motor controller 12 DC power supply 13 64 V switch CCA 14 E box fan Figure...

Page 56: ...reen display cable 6 Stop button 7 Stop button cable 8 Pause button 9 Pause button cable 10 Alarm LEDs 11 Trim tape 12 Rubber bumper 13 Display arm 14 Display arm cable 15 Display CCA 16 Flex harness...

Page 57: ...0 Speaker Figure 1 40 Internal display components rear 1 Front display housing 2 Rear display housing 3 Display matrix 4 Touch screen display 5 Touch screen display cable 6 Stop button 7 Stop button c...

Page 58: ...removed before the rear housing can be removed 3 Display matrix Provides the visual interface between the operator and the device It is a color LCD with an internal white LED backlight The matrix comm...

Page 59: ...e display plate and contains the display cable 14 Display arm cable Connects the display CCA to the e box This cable is the only connection between the display and the device and it carries power vide...

Page 60: ...volts is used for logic circuits 12 volts is used for op amp reference the speaker the display backlight and the display matrix 12 volts is used for op amp reference and the RBC detector 24 volts is u...

Page 61: ...heels no caster rotation with rolling wheels and no caster rotation with locked front wheels The casters are adjustable for braking purposes The display arm has two versions the newer version uses two...

Page 62: ...2 System Description Trima Accel Automated Blood Collection System Service Manual 2 1...

Page 63: ...ll effect sensor reading are significantly different the system generates a pump error alarm The pump rotors have a bottom mounted magnet to signal the Hall effect sensor when movement occurs Due to t...

Page 64: ...different assembly than the rest of the pump motors The direction of the return pump is constantly monitored during the procedure for safety reasons The return pump returns blood to the patient during...

Page 65: ...der is counting rpm and that position information is sent to the control CCA to complete the feedback loop At the same time the rpm of the pump rotor magnet is being read by a Hall effect sensor and t...

Page 66: ...is a 24 V DC brushed motor that drives the pump rotor 2 Optical encoder The optical encoder provides speed feedback by reporting the pump speed to the control CCA The encoder is attached directly to...

Page 67: ...Figure 2 4 Pump interconnect diagram System Description 2 6 Trima Accel Automated Blood Collection System Service Manual...

Page 68: ...door position lock status and platelet line composition The sensor system is made up of Two pressure sensors Two fluid level sensors The RBC detector The AC detector The leak detector Figure 2 5 Sens...

Page 69: ...2 measure access return and centrifuge pressures 1 Access return pressure sensor 2 Centrifuge pressure sensor Figure 2 6 Pressure sensor locations front System Description 2 8 Trima Accel Automated B...

Page 70: ...urn pressure sensor is also used to monitor the pressure of the RBC in line filter during storage solution addition 2 Centrifuge pressure sensor The centrifuge pressure sensor senses pressure inside t...

Page 71: ...platelet and inlet pump speeds Reservoir Level Sensors The upper level and lower level reservoir sensors control the draw and return cycles by sensing the upper and lower limits of fluid in the retur...

Page 72: ...Detects air Error Detects air Detects fluid Table 2 5 STS fluid level states Loaded Cassette Saline and Sensor States STS Status and Control Dlog Column Saline Level in Reservoir Lower Level Detects...

Page 73: ...safety CCA splits off the listen signal to both control and safety systems The signal comparison happens on the safety CCA If the lower level sensor sees air this is a bad safety condition If this occ...

Page 74: ...Figure 2 11 The AC sensor The AC fluid sensor detects the presence of anticoagulant AC in the anticoagulant line with an ultrasonic 2 MHz signal Figure 2 12 AC detector block diagram Sensor System Tr...

Page 75: ...ocation front The RBC detector is mounted in a small CCA under the front panel It uses green and red LEDs to perform the following tasks The RBC detector measures the shade or color of the collected p...

Page 76: ...cycle of the LEDs to balance the reflectance these numbers are also in the dlog file When RBC contamination is detected the device generates an alarm that can be cleared and adjusts the valve position...

Page 77: ...Figure 2 15 The leak detector Figure 2 16 Leak detector block diagram System Description 2 16 Trima Accel Automated Blood Collection System Service Manual...

Page 78: ...e between the two voltages A range near 2 5 V is defined as good Any voltage below that indicates a leak in the basin This leak condition causes the control CCA to remove the 64 volt power to the cent...

Page 79: ...otate at speeds up to 3 000 rpm If the centrifuge exceeds 3 100 rpm drive power to the motor is shut off If the centrifuge exceeds 3 200 rpm the safety system generates an alarm The centrifuge has a f...

Page 80: ...r collar holder 4 Upper bearing holder 5 Leak detector 6 Centrifuge arm 7 Lower bearing holder 8 Filler 9 Centrifuge loading port Figure 2 17 The centrifuge door and basin Centrifuge System Trima Acce...

Page 81: ...e solenoid is not spring loaded and will not move if power is removed 2 Centrifuge door lock release The centrifuge door lock release manually unlocks the centrifuge door when the centrifuge door key...

Page 82: ...able to the CMC The conditions that must be met for the safety CCA to enable the 64 volt switch include the door lock solenoid must be unpowered the door closed sensors must read closed and the leak d...

Page 83: ...ffect feedback are all columns in the dlog file Centrifuge braking circuitry is in the CMC Centrifuge Drive Assembly 1 Gear assembly 2 Centrifuge motor 3 Hall effect sensor 4 Cooling fan Figure 2 19 T...

Page 84: ...ries the drive signals generated by the centrifuge motor controller to the centrifuge motor and connects at the rear of the e box 4 Cooling fan The fan cools the centrifuge motor and geartrain The 24...

Page 85: ...Figure 2 20 Centrifuge motor controller old version System Description 2 24 Trima Accel Automated Blood Collection System Service Manual...

Page 86: ...Figure 2 21 Centrifuge motor controller new version Centrifuge System Trima Accel Automated Blood Collection System Service Manual 2 25...

Page 87: ...at indicates whether the door is locked or unlocked When the door latch handle is pressed it mechanically levers the latch plate in the door off the latch hooks on the frame which opens the door When...

Page 88: ...nd unlocks the door solenoid Figure 2 23 Door lock system diagram Control Computer Door lock movement is initiated when the device software or STS tells the control computer to lock or unlock the door...

Page 89: ...the solenoid coil 24 V DC from one direction is used to extend the locking shaft locked and 24 V DC from the opposite direction is used to retract the shaft unlocked The enable bit is used to connect...

Page 90: ...ion Sensor The Hall effect door position sensor is on the left IV pole button side of the device This is one of two door position sensors one on each side of the device used for redundancy and to help...

Page 91: ...lows 1 Turn off LED power 2 Wait 3 ms 3 Check all LED position sensors All must be unknown 4 Turn on LED power Safety Computer The safety system monitors the state of the 64 V power and the centrifuge...

Page 92: ...g set When the post is in the center position both sections of tubing are open Only one valve moves at a time Figure 2 24 Valve system block diagram Prerequisites The valve system must meet the follow...

Page 93: ...through all positions Figure 2 25 Valve system diagram Control Computer Valve movement is initiated when the device software or STS tells the control computer which valve to move and in which directio...

Page 94: ...power from the H bridge power circuit The valve motor does not rotate until the selected valve enable bit is sent Table 2 8 Valve direction bit combinations Valve Motor Direction Valve Direction 2 Val...

Page 95: ...positions return open or collect All the LEDs are continuously on and shine on the valve body housing There is a window in the valve body housing and as the valve rotates the LED light shines through...

Page 96: ...ection from the H bridge circuit to the motor The control and safety systems are both looking for the position sensor bit to confirm the position of the valve They must both agree on the position or a...

Page 97: ...rs This is a safety function the 24 V DC switched power is enabled when all safety related inputs are good The safety computer and control computer communicate with one another using a dedicated Ether...

Page 98: ...otor is driven at a time 1 Linear actuator motor 2 Lead screw 3 Slip clutch 4 Optical sensor and sensor flag Figure 2 27 The linear actuator Table 2 9 Linear actuator components Name Function 1 Linear...

Page 99: ...or The motor is driven until the position sensors flags on the linear actuator assembly detect the final position desired The optical sensors light power 5 V comes from the control CCA but passes thro...

Page 100: ...Linear Actuator System Trima Accel Automated Blood Collection System Service Manual 2 39...

Page 101: ...the e box 1 Motor driver CCA 2 Safety ultrasonics CCA 3 Safety computer 4 Safety Ethernet CCA 5 Control CCA 6 Control computer 7 Control Ethernet CCA 8 External Ethernet connector 9 Keyboard connector...

Page 102: ...Figure 2 30 E Box interconnect diagram E Box and Computer Systems Trima Accel Automated Blood Collection System Service Manual 2 41...

Page 103: ...terface to gate arrays using their ISA buses Both computers calculate donor limits and available products Independent tasks on both computers ensure donor safety The control computer is responsible fo...

Page 104: ...nd the centrifuge motor The control CCA contains the amplifier circuit for the display speaker the LVDS circuit for communicating with the GUI display and the two control gate arrays that interface wi...

Page 105: ...a on the computed centrifuge speed and generates the centrifuge speed command Centrifuge motor controller Monitor functions The control CCA also monitors various sensors via the FPGAs Monitor Function...

Page 106: ...l interface and sends its data directly to the display The LVDS circuitry multiplexes the 32 TTL transistor transistor logic signals from the control computer into 8 low voltage differential lines for...

Page 107: ...lay It contains four serial ports used by the touch screen interface and RBC micro controller The control computer boots from the hard disk drive and runs on the VxWorks operating system The control E...

Page 108: ...continually exchange information about pump speeds centrifuge speeds and motor and valve positions to ensure safe operation The control Ethernet CCA is used to transfer software to the safety computer...

Page 109: ...nic transmitter and receiver circuits for the AC level detector and the upper level and lower level sensors The safety CCA also powers the alarm LEDs Note The safety CCA is sometimes referred to as th...

Page 110: ...ontrols 24 V and 64 V switches Controls power to the door lock solenoid via a separate 24 V switch on the motor driver CCA Controls LED power to the optical sensors valve linear actuator door lock Con...

Page 111: ...The safety computer monitors the lower level sensor for fluid and air to ensure patient safety It also monitors the AC detector If any error is deemed unsafe the safety computer will generate an alar...

Page 112: ...fety Ethernet CCA has a boot ROM chip and a different network ID The safety computer boots using the boot ROM on the safety Ethernet CCA The control computer and safety computer continually exchange i...

Page 113: ...river CCA The drive signal originates at the control computer passes through the control CCA and is then converted to PWM at the motor driver CCA The return pump can turn in both directions while the...

Page 114: ...ntervals by the safety computer to ensure that they are operational and functional Note Only one valve motor is driven at a time This includes the linear actuator Caution The connectors for the displa...

Page 115: ...64 V switch CCA enables and disables power to the centrifuge motor controller The 64 V switch CCA is controlled by the safety computer The 64 V switch is either located on the control CCA or mounted s...

Page 116: ...Figure 2 40 The 64 V switch CCA E Box and Computer Systems Trima Accel Automated Blood Collection System Service Manual 2 55...

Page 117: ...nsor that is monitored by the control CCA If the fan has stopped or the Hall effect sensor line is open the device reboots before reaching the two button screen Figure 2 41 Cooling fan locations Syste...

Page 118: ...Inside the e box Cools the e box components by pulling air through the e box 1 Bottom of the machine Cools the centrifuge motor and gear train 2 Above the e box Cools the pump panel components Cooling...

Page 119: ...screen is a 10 4 inch diagonal active thin film transistor TFT liquid crystal display LCD The display is backlit by a single field replaceable cold cathode fluorescent tube CCFT assembly 3 Touch scree...

Page 120: ...lay console arm supports the display console It allows the display to move up down left and right It also allows the display to tilt Table 2 12 Alarm light states Light State Alarm Status Off Safe ope...

Page 121: ...erted to a digital signal and sent to the control computer The analog speaker audio is generated on the display CCA where the speaker driver signal comes from the control CCA The display matrix video...

Page 122: ...ights The alarm lights illuminate flashing or solid to indicate an alert or alarm status The alarm lights consist of two sets of four red LEDs 3 Display CCA The display CCA drives and coordinates all...

Page 123: ...e stop and pause buttons The grounding straps attach to the backing plate 8 Speaker The speaker conveys sound from the amplifier on the control CCA 9 Backing plate The backing plate mounts the display...

Page 124: ...Figure 2 46 Display head interconnect diagram Display System Trima Accel Automated Blood Collection System Service Manual 2 63...

Page 125: ...r to process all video signals Processing signals to and from the touch screen display using a micro controller Driving the alarm lights on the outside of the display console case Processing signals f...

Page 126: ...Figure 2 48 Display CCA interconnect diagram Display System Trima Accel Automated Blood Collection System Service Manual 2 65...

Page 127: ...LED indicator lights on the new power supply the green LEDs indicate that the DCOK and ACOK signals are within specification and the yellow LED indicates OVP detection Table 2 14 Power supply voltages...

Page 128: ...es as a voltage component control VCC on all the computer cards It also powers the hard drive and the pump and centrifuge Hall effect sensors The 5 V system uses sense lines from the control CCA to re...

Page 129: ...Figure 2 49 AC power interconnect diagram System Description 2 68 Trima Accel Automated Blood Collection System Service Manual...

Page 130: ...s line noise from the input From there the AC goes to a general purpose filter From the filters the AC goes to the power supply where it is converted to DC outputs The power supply has various over te...

Page 131: ...for bags and solutions The IV pole can be lowered for transport The vertical rod is held in place by a locking mechanism that is actuated by button on the left side viewed from the front of the devic...

Page 132: ...lock the front casters or brake the front wheels Pedal Position Wheel Action Left Locks the front casters in the center position for directional travel The rear casters remain unlocked and all wheels...

Page 133: ...System Description 2 72 Trima Accel Automated Blood Collection System Service Manual...

Page 134: ...3 Software Description Trima Accel Automated Blood Collection System Service Manual 3 1...

Page 135: ...pare the information in the Data Log file with the information in this chapter to solve the alarm or error problem State and Substate Overview The Trima Accel system version 5 1 software has twelve sy...

Page 136: ...lves Evacuate Bags Lower Notification No Disposable Tests 3 Close Valves Press Inlet Line Inlet Press Test Inlet Decay Test Negative Press Test Negative Press Relief No AC Connected 4 No AC Prime 5 AC...

Page 137: ...A Mid Run PIR w no plasma PIR w plasma PIR Extended PCA Extended Plasma RBC Collect Pre Rinseback Recovery Substates Note Recovery substates can occur in any of the Blood Run substates Only one recove...

Page 138: ...rvoir Rinseback Recirculate Rinseback Return Disconnect Prompt Yes Rinseback or End Run Donor Disconnect 10 Disconnect Test Open Valves Start Pumps Raise Cassette Stop Pumps No Post Run 11 Post Run Di...

Page 139: ...Figure 3 1 Version 5 1 software flow diagram Software Description 3 6 Trima Accel Automated Blood Collection System Service Manual...

Page 140: ...that a login or password is not required when using the keyboard to execute commands from the command line The login and password are required to upload files to the machine via FTP The OS software u...

Page 141: ...Figure 3 2 Trima Accel boot sequence Software Description 3 8 Trima Accel Automated Blood Collection System Service Manual...

Page 142: ...within 9 5 minutes the operator can only end the collection procedure If the power failure occurs during the Rinseback state the operator can rinseback or end the collection procedure Successful compl...

Page 143: ...ition is detected the Trima Accel system advances to the Power Test substate Calib Verification Calibration Check Substate This substate checks that the cal dat file values for access pressure centrif...

Page 144: ...door solenoid is also checked to ensure that it can be turned off If these tests fail an alarm is generated If these tests pass the Load System button is enabled There is also a test to check the abil...

Page 145: ...rror alarm generates Table 3 4 Lower Cassette Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm...

Page 146: ...Valve Plasma Valve RBC Valve Centrifuge rpm 0 0 0 0 0 Open Open Open 0 Exit Condition When the pumps are detected at the commanded speed within 10 seconds Evacuate Set Valves Set Valves for Evacuate S...

Page 147: ...informs GUI of the cassette position it should be down to prepare for disposable tests If the cassette is down the Trima Accel system advances to the Disposable Tests substate Table 3 9 Lower Notific...

Page 148: ...Table 3 10 Close Valves Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm 0 0 0 0 0 Return Retu...

Page 149: ...previous state in 3 seconds Inlet Decay Test Pump Occlusion Test Substate This test commands the AC return and inlet pumps until each has achieved one third of a revolution The Trima Accel system adv...

Page 150: ...dition When the APS is less than 350 mmHg before 115 mL is processed by the inlet pump Negative Press Relief Negative Pressure Relief Substate This final disposable test substate commands a pump until...

Page 151: ...nticoagulant The AC air detector is tested for function during this state This system state ends when all tests are successfully completed Successful completion of the AC Prime state results in the fo...

Page 152: ...rated If pressure is achieved and the donor information is entered the Begin Donor Prep button appears in the task bar at the bottom of the screen Table 3 17 AC Press Return Line Substate AC Pump mL m...

Page 153: ...lood Prime substates have completed Under algorithm control The Trima Accel system advances to the Blood Run state Blood Prime Substates The Blood Prime state consists of four substates Two substates...

Page 154: ...lve RBC Valve Centrifuge rpm 5 8 2 9 0 0 0 80 40 Return Return Return 200 Versions 5 1 and 5 2 Exit Condition When 5 mL is processed by inlet pump after lower level sensor detects fluid Evac Set Valve...

Page 155: ...s accordingly during this system state The RBC Spillover alarm all AC related alarms and the hypovolemic alarm are activated at this time When the Blood Run state completes the Trima Accel system adva...

Page 156: ...3 24 Prime Channel 2 Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm Qac 13 2 11 0 Return Ret...

Page 157: ...n Return 2500 DRBC tubing sets Exit Condition When 8 mL is processed by inlet pump Prime Vent Vent Air Substate This substate occurs in platelet collection procedures only The centrifuge and pumps rem...

Page 158: ...Qac 45 12 0 0 Return Return Return 3000 Exit Condition When target donor specific volume is processed by inlet pump Prime Airout 2 Remove Channel Air Substate The AC pump turns off and the plasma pla...

Page 159: ...on When a total of 200 mL is processed by the inlet pump Pre Platelet Plasma Pre Platelet Collecting Plasma Substate This substate occurs only in procedures where both platelets and plasma are collect...

Page 160: ...atelet Plasma Substate This substate occurs after the Pre Platelet Plasma substate in procedures where both platelets and plasma are collected The platelet valve now opens while the plasma valve remai...

Page 161: ...cted during the Platelet Plasma substate This substate only occurs if the Trima Accel system calculates that the volume in the platelet bag will be lower than it should be by a predetermined volume af...

Page 162: ...t bag PIR Platelet Inventory Recovery Substate This substate occurs after the Mid Run substate if the collect flow is less than a predetermined rate during Platelet Only Collection Otherwise the Trima...

Page 163: ...e collect position After the plasma target is achieved the Trima Accel system advances to the RBC Collect substate if RBC is chosen Table 3 39 Extended Plasma Substate AC Pump mL min Inlet Pump mL min...

Page 164: ...ery Substate Spillover recovery can be entered via a command from the operator by pressing the Spillover button on the Adjust screen or automatically when detected by the RBC detector This substate tr...

Page 165: ...Replacement Fluid Priming Recovery Substate This substate occurs the first time replacement fluid is administered in an RBC Plasma procedure The platelet pump runs at a predetermined speed until a pre...

Page 166: ...el System Condition Trima Accel System Action All Blood Rinseback substates are completed Under algorithm control The Trima Accel system advances to the Donor Disconnect state Rinseback Substates The...

Page 167: ...Rinseback Rinseback Return Substate The centrifuge is commanded to zero The inlet pump is also commanded to zero and the plasma platelet and return pumps run until the lower level sensor sees air and...

Page 168: ...ends when the disconnect test successfully passes and the cassette is unloaded or when the test fails three consecutive times warning the operator Successful completion of the Donor Disconnect state...

Page 169: ...positions the Trima Accel system advances to the next substate Table 3 47 Open Valves Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Val...

Page 170: ...o press Continue When the operator presses Continue the Trima Accel system advances to the Post Run state Table 3 50 Stop Pumps Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pu...

Page 171: ...ing of a debug vxWorks image that includes the necessary software components for using the WindRiver development and debugging tools If the Esc key is pressed the system enters an alternate boot mode...

Page 172: ...Figure 3 3 Trima Accel boot sequence Version 6 0 Software Description Trima Accel Automated Blood Collection System Service Manual 3 39...

Page 173: ...tored within 9 5 minutes the operator can only end the collection procedure If the power failure occurs during the Rinseback state the operator can rinseback or end the collection procedure Successful...

Page 174: ...s generated If a valid power fail recovery condition or a new collection procedure condition is detected the Trima Accel system advances to the Power Test substate Calib Verification Calibration Check...

Page 175: ...o the door solenoid is also checked to ensure that it can be turned off If these tests fail an alarm is generated If these tests pass the Load System button is enabled There is also a test to check th...

Page 176: ...ressure sensor is auto zeroed at this point Table 3 53 Lower Cassette Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve R...

Page 177: ...uge rpm 0 0 0 0 0 Open Open Open 0 Exit Condition When the pumps are detected at the commanded speed within 10 seconds Evacuate Set Valves Set Valves for Evacuate Substate This substate changes the po...

Page 178: ...le tests If the cassette is down the Trima Accel system advances to the Disposable Tests substate Table 3 58 Lower Notification Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pu...

Page 179: ...different set of disposable tests than previous software versions During the Pressurize Inlet Line substate the system determines which type of disposable is loaded on the system based on the pressur...

Page 180: ...Figure 3 4 Disposable Tests state sequence Version 6 0 Software Description Trima Accel Automated Blood Collection System Service Manual 3 47...

Page 181: ...ate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm 0 0 0 0 0 Return Return Return 0 Exit Condition Whe...

Page 182: ...ion an alarm is generated If the test fails pressing the Continue button repeats this test Pressing the End Run button unloads the cassette and proceeds to the beginning of the Startup Tests state Tab...

Page 183: ...2 This substate is the same as Inlet Decay Test Pump Occlusion Test Substate on page 3 50 except with a different exit condition Exit Condition When there is greater than 50 mmHg decrease in APS press...

Page 184: ...xit Condition When the APS is greater than 500 mmHg before 50 mL is processed by the AC pump Negative Press Test Negative Pressure Test Substate This test commands the inlet pump until the access pres...

Page 185: ...ess Relief Negative Pressure Relief Substate on page 3 52 except with a different exit condition and pump speed Table 3 71 Negative Press Relief 2 Substate AC Pump mL min Inlet Pump mL min Plasma Pump...

Page 186: ...rmed AC Prime Inlet Prime Initial AC and Inlet Lines In this test the AC and inlet pumps are commanded to process AC through the AC line If the AC level sensor does not see AC after a version specific...

Page 187: ...equal to 50 mmHg before 7 mL is processed by the return pump Donor Connected State The Donor Connected state prompts the operator to connect the donor and take a blood sample The 64 volt switch turns...

Page 188: ...em begins priming the tubing set with the donor s blood during the Blood Prime state The access pressure sensor alarms are enabled for the first time the centrifuge starts and the Trima Accel system b...

Page 189: ...en 13 mL is processed by inlet pump and centrifuge reaches 200 rpm Blood Prime Return Blood Prime Return Line Substate The return pump is commanded to run When fluid is sensed at the lower level senso...

Page 190: ...o Return Position Substate This substate moves the platelet plasma and RBC valves When the valves reach the return position the Trima Accel system advances to the Blood Run substate Table 3 79 Evac Re...

Page 191: ...llection Prime Channel 1 Substate The inlet pump and centrifuge are commanded to run at version specific predetermined speeds If the centrifuge does not achieve commanded speed in 2 minutes the Hardwa...

Page 192: ...he Prime Channel 4 substate Table 3 82 Prime Channel 3 Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centri...

Page 193: ...10 mL is processed by platelet and plasma pump combined Ramp Centrifuge Substate The centrifuge is commanded to its final calculated speed usually 3000 rpm If it cannot make it to its final speed in 2...

Page 194: ...collection substates and eleven recovery substates This section describes the prime and collection substates Channel Setup Substate This substate continues to establish the interface until a predeter...

Page 195: ...Qac Qin Qplas Qplat Qret Return Collect Return 3000 Exit Condition When the target donor specific volume is processed by the inlet pump Pre Platelet No Plasma Pre Platelet No Plasma Collect Substate T...

Page 196: ...llect Substate This substate occurs after the Channel Setup substate in plasma RBC procedures where plasma is collected The plasma valve opens and remains open until the plasma target volume is achiev...

Page 197: ...Table 3 93 Mid Run Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm Qac Qin Qplas Qplat Qret C...

Page 198: ...et donor specific volume is collected in the platelet bag Extended Plasma Extended Plasma Collection Substate This substate occurs after all platelets are collected and additional plasma is necessary...

Page 199: ...mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm Qac Qin Qplas Qplat Qret Return Return Collect 3000 Exit Condition When the target donor specific volume is collected in the RBC bag Pre Rin...

Page 200: ...s and the Trima Accel system returns to the previous blood run substate Air Block Air Block Recovery Substate This recovery is initiated when the operator presses the Air in Plasma Line button on the...

Page 201: ...Recovery Substate This substate occurs during any procedure where a platelet plasma RBC tubing set is loaded This recovery substate always occurs at the beginning of the Channel Setup substate The pla...

Page 202: ...ermined volume of return has been pumped The Trima Accel system then advances to the Rinseback Recirculate substate Table 3 101 Rinseback Lower Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL...

Page 203: ...air or 20 mL processed by the return pump Disconnect Prompt Substate The pumps all stop and the Disconnect Prompt screen prompts the operator to press Continue to disconnect the donor When the operat...

Page 204: ...e substates Disconnect Test Open Valves Start Pumps Raise Cassette and Stop Pumps If MSS is configured on the cassette is not unloaded after the donor is disconnected Disconnect Test Substate The inle...

Page 205: ...ump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm 60 60 60 60 150 Open Open Open 0 Exit Condition When the pumps are detected at commanded speed w...

Page 206: ...the machine will flag the final product for possible WBC contamination Successful completion of the Metered Storage Solution state results in the following conditions and actions Exit Condition Trima...

Page 207: ...to continue after the second alert This substate is not executed if it is a salvage case MSS run Table 3 112 Verify Closure Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump...

Page 208: ...n Return Return 0 Exit Condition When the operator touches the Continue button MSS Prime Substate This substate primes the system with storage solution The Trima Accel system monitors the APS during t...

Page 209: ...pumps Table 3 117 MSS RBC Prime 1 Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm 50 45 0 0 0...

Page 210: ...This state will not be executed during a MSS salvage case Table 3 120 MSSPLTPrime1 Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve P...

Page 211: ...n Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm 0 0 Qplas Qplat 0 Return Return Return 0 Exit Condition When the target procedure specific volume is proc...

Page 212: ...ition is cancelled This state transitions upon receiving message to continue from the GUI task Table 3 126 MSSPLTAdditionPause Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pum...

Page 213: ...Centrifuge rpm 0 0 0 0 0 Return Return Return 0 Exit Condition When the operator touches the Continue button Metered Storage Solution Disconnect State The MSS Disconnect state checks that the operato...

Page 214: ...Pumps Substate All pumps are commanded to their unload speeds Table 3 131 Start Pumps Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valv...

Page 215: ...ntrifuge rpm 0 0 0 0 0 Open Open Open 0 Post Run State The Post Run state displays end of run statistics The Post Run state ends when the operator touches the Next Procedure button Successful completi...

Page 216: ...a debug vxWorks image that includes the necessary software components for using the WindRiver development and debugging tools If the Esc key is pressed the system enters an alternate boot mode in whi...

Page 217: ...Figure 3 5 Trima Accel boot sequence Software Description 3 84 Trima Accel Automated Blood Collection System Service Manual...

Page 218: ...within 9 5 minutes the operator can only end the collection procedure If the power failure occurs during the Rinseback state the operator can rinseback or end the collection procedure Successful compl...

Page 219: ...larm is generated If a valid power fail recovery condition or a new collection procedure condition is detected the Trima Accel system advances to the Power Test substate Calib Verification Calibration...

Page 220: ...oor solenoid is also checked to ensure that it can be turned off If these tests fail an alarm is generated If these tests pass the Load System button is enabled There is also a test to check the abili...

Page 221: ...cess pressure sensor is auto zeroed at this point Table 3 136 Lower Cassette Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma...

Page 222: ...m 0 0 0 0 0 Open Open Open 0 Exit Condition When the pumps are detected at the commanded speed within 10 seconds Evacuate Set Valves Set Valves for Evacuate Substate This substate changes the position...

Page 223: ...sposable tests If the cassette is down the Trima Accel system advances to the Disposable Tests substate Table 3 141 Lower Notification Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Plat...

Page 224: ...rent set of disposable tests than previous software versions During the Pressurize Inlet Line substate the system determines which type of disposable is loaded on the system based on the pressure meas...

Page 225: ...Figure 3 6 Disposable Tests state sequence Software Description 3 92 Trima Accel Automated Blood Collection System Service Manual...

Page 226: ...mp mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm 0 0 0 0 0 Return Return Return 2000 Exit Condition When the...

Page 227: ...ndition an alarm is generated If the test fails pressing the Continue button repeats this test Pressing the End Run button unloads the cassette and proceeds to the beginning of the Startup Tests state...

Page 228: ...ubstate is the same as Inlet Decay Test Pump Occlusion Test Substate on page 3 95 except with a different exit condition Exit Condition When there is greater than 50 mmHg decrease in APS pressure afte...

Page 229: ...n 2000 Exit Condition When the APS is greater than 500 mmHg before 50 mL is processed by the AC pump Negative Press Test Negative Pressure Test Substate This test commands the inlet pump until the acc...

Page 230: ...to the AC Connected state Table 3 154 Negative Press Relief Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve C...

Page 231: ...nticoagulant The AC air detector is tested for function during this state This system state ends when all tests are successfully completed Successful completion of the AC Prime state results in the fo...

Page 232: ...t an alarm is generated If pressure is achieved and the donor information is entered the Begin Donor Prep button appears in the task bar at the bottom of the screen Table 3 157 AC Press Return Line Su...

Page 233: ...ntrifuge rpm 0 0 0 0 0 Return Return Return 0 Exit Condition When the door has been successfully locked Blood Prime State The Trima Accel system begins priming the tubing set with the donor s blood du...

Page 234: ...When 13 mL is processed by inlet pump and centrifuge reaches 200 rpm Blood Prime Return Blood Prime Return Line Substate The return pump is commanded to run When fluid is sensed at the lower level se...

Page 235: ...ves to Return Position Substate This substate moves the platelet plasma and RBC valves When the valves reach the return position the Trima Accel system advances to the Blood Run substate Table 3 163 E...

Page 236: ...n Prime Channel 1 Substate The inlet pump and centrifuge are commanded to run at version specific predetermined speeds If the centrifuge does not achieve commanded speed in 2 minutes the Hardware Fail...

Page 237: ...to the Prime Channel 4 substate Table 3 166 Prime Channel 3 Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve...

Page 238: ...s processed by platelet and plasma pump combined Ramp Centrifuge Substate The centrifuge is commanded to its final calculated speed usually 3000 rpm If it cannot make it to its final speed in 2 minute...

Page 239: ...prime and collection substates and eleven recovery substates This section describes the prime and collection substates Channel Setup Substate This substate continues to establish the interface until...

Page 240: ...Qplas Qplat Qret Return Collect Return Qcent Exit Condition When the target donor specific volume is processed by the inlet pump Pre Platelet No Plasma Pre Platelet No Plasma Collect Substate This su...

Page 241: ...ct Substate This substate occurs after the Channel Setup substate in plasma RBC procedures where plasma is collected The plasma valve opens and remains open until the plasma target volume is achieved...

Page 242: ...177 Mid Run Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm Qac Qin Qplas Qplat Qret Collect...

Page 243: ...target donor specific volume is collected in the platelet bag Extended Plasma Extended Plasma Collection Substate This substate occurs after all platelets are collected and additional plasma is neces...

Page 244: ...Platelet Valve Plasma Valve RBC Valve Centrifuge rpm Qac Qin Qplas Qplat Qret Return Return Collect Qcent Exit Condition When the target donor specific volume is collected in the RBC bag Pre Rinsebac...

Page 245: ...the Trima Accel system returns to the previous blood run substate Air Block Air Block Recovery Substate This recovery is initiated when the operator presses the Air in Plasma Line button on the Adjust...

Page 246: ...Substate This substate occurs during any procedure where a platelet plasma RBC tubing set is loaded This recovery substate always occurs at the beginning of the Channel Setup substate The plasma pump...

Page 247: ...a predetermined volume of return has been pumped The Trima Accel system then advances to the Rinseback Recirculate substate Table 3 185 Rinseback Lower Substate AC Pump mL min Inlet Pump mL min Plasma...

Page 248: ...20 mL processed by the return pump Disconnect Prompt Substate The pumps all stop and the Disconnect Prompt screen prompts the operator to press Continue to disconnect the donor When the operator pres...

Page 249: ...en Valves Start Pumps Raise Cassette and Stop Pumps If MSS is configured on the cassette is not unloaded after the donor is disconnected Disconnect Test Substate The inlet pump is commanded to a prede...

Page 250: ...min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm 60 60 60 60 150 Open Open Open 0 Exit Condition When the pumps are detected at commanded speed within 1...

Page 251: ...e case the machine will flag the final product for possible WBC contamination Successful completion of the Metered Storage Solution state results in the following conditions and actions Exit Condition...

Page 252: ...nue after the second alert This substate is not executed if it is a salvage case MSS run Table 3 196 Verify Closure Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Re...

Page 253: ...e to continue from the GUI task Table 3 199 MSS Connect Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centr...

Page 254: ...p mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm 0 27 0 0 0 27 0 Return Return Return 0 Exit Condition When the lower level sensor detects fluid MS...

Page 255: ...Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm 50 0 0 0 0 Return Return Return 0 Exit Conditi...

Page 256: ...atelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm 0 0 0 0 0 R C Return R C 0 Return unless delivering storage solution then closed VacPurge This substate purge...

Page 257: ...a Valve RBC Valve Centrifuge rpm 0 0 0 0 0 R O C Return Return 0 Commands the platelet valve slowly from return to open to closed Exit Condition When the target procedure specific volume is processed...

Page 258: ...3 214 MSSRBCAddition Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return Pump mL min Platelet Valve Plasma Valve RBC Valve Centrifuge rpm Ramp to 70 0 10 0 0 0 Re...

Page 259: ...ave been disconnected After the operator confirms this information the system unloads the cassette and proceeds to the Post Run state Open Valves Substate All valves are moved to their open positions...

Page 260: ...en the operator presses Continue the Trima Accel system advances to the Post Run state Table 3 219 Stop Pumps Substate AC Pump mL min Inlet Pump mL min Plasma Pump mL min Platelet Pump mL min Return P...

Page 261: ...Software Description 3 128 Trima Accel Automated Blood Collection System Service Manual...

Page 262: ...4 Troubleshooting Trima Accel Automated Blood Collection System Service Manual 4 1...

Page 263: ...m the side of the display where the IV pole is Figure 4 1 Touch screen connector circled 3 Access the test points for digital voltmeter DVM use On some touch screens this requires the connector to be...

Page 264: ...r two pins 3 and 4 7 Verify that the resistance between pins 3 and 4 is 90 20 8 If the resistance measurements are within the ranges described above measure them again while very gently moving the wir...

Page 265: ...2 on the motor driver CCA or check LED D1 Safety reset of 24 V shutdown digital indicates run no reset low Safety must activate the 24 V DC switch digital on the motor driver CCA 24 V current sense li...

Page 266: ...CA Valve Direction and Enable Bits These bits cannot reasonably be measured in the field Use STS to select and move the valves while using the valve motor voltage table below to measure the output fro...

Page 267: ...wire 24 V DC 24 V DC RBC Black wire Red wire 24 V DC 24 V DC Valve CCA 5 VCC and LED Voltage With the valve CCA cable unplugged from the valve assembly use the table below for measurement points and...

Page 268: ...l the currents from the pump motors the valve motors the linear actuator motor and the door lock solenoid To calculate the current from the DC voltage use the following formula Combined Current Amps C...

Page 269: ...bearing does not rotate Clean and lubricate valve bearing with silicone valve grease as needed The valve posts are lubricated with valve grease and should rotate freely Check spare parts for the corr...

Page 270: ...the valve assembly has been removed from the device As viewed from the rear of the device Valve assembly cable to the e box Plugging the valve assembly cable into the display cable connection on top o...

Page 271: ...r U unknown CollectValvePos collect valve position The measured position of the collect valve Possible values are O open C collecting R returning or U unknown PlasmaValveCmd plasma valve command The c...

Page 272: ...the HCT of collected RBC product is configured at 80 the RBC dose at 100 value RBC collect volume 80 RBC_2_SS SS volume past the valve to RBC bag 2 mL The amount of red blood cell additive solution d...

Page 273: ...us number indicates the measured valve position from the position sensors to the valve CCA The following are code value meanings from the episodic phrases in the table below Valve RBC plasma platelet...

Page 274: ...intermittent connection See Episodic error logging to decode the failures of this test RBCValve T1 14 Pass Values ALL_VALVE_POSITIONS_VERIFIED 15 or ALL_VALVE_POSITIONS_VERIFIED_XCEPT_ UNKNOWN 14 The...

Page 275: ...of all fluid accumulated in bag can be negative drawV Volume of fluid accumulated in current draw cycle while valve is in return returnV Volume of fluid accumulated in current return cycle while valv...

Page 276: ...ount value The system continuously monitors the measured position of the valves and this error occurs when the X valve is not measured in the commanded position after 10 seconds The value is the numbe...

Page 277: ...em with the door lock solenoid position sensor The position of a 0 bit indicates which sensor is having the problem Multiple 0 bits can be indicated The meaning of a 0 bit in each position is given in...

Page 278: ...ver CCA or check LED D14 24 V DC switched from the motor driver CCA must be within the 19 2 V DC to 28 8 V DC range measure between J3 and J2 on the motor driver CCA or check LED D1 Safety CCA reset o...

Page 279: ...se voltage out of the motor driver CCA Table 4 11 Lock solenoid voltage measurement points and values From Ground To Voltage Lock Direction Unlock Direction Black wire Brown wire 24 V DC pulse 24 V DC...

Page 280: ...ite wire 5 V DC 0 V DC 24 V Solenoid Switch Measure across the motor driver CCA connector P2 pin 3 and test point J2 or P2 8 Use STS to turn the door solenoid power on and off Spinning the centrifuge...

Page 281: ...e adjusted or the latch plate in the centrifuge door may need to be aligned See the Maintenance and Calibration chapter in this manual for door alignment directions Centrifuge door does not stay latch...

Page 282: ...is approximately 24 V As you measure the solenoid switch voltage toggle the STS Door Solenoid Power on and off Ensure that the solenoid switch voltage is consistent during switching Measure the voltag...

Page 283: ...Test Lock Solenoid On On On Test Lock Power Control On Off On Test Lock Solenoid On On On T1 Test Done Ready for Procedure On On On Service Mode Power On On Off Off Idle State Before Connecting to STS...

Page 284: ...the latch magnet spare 704084 000 Table 4 18 STS status and control Front Door Position and Solenoid Position Door Lock Assembly Right Side Door Latch Left Side Solenoid Sensor Reported by both Contro...

Page 285: ...Header Periodic Information Table 4 19 Door lock periodic information Header Line 1 Header Line 2 Definition DoorComma nd 1 door commanded locked This contains a boolean flag for the commanded direct...

Page 286: ...ch episodic logging Enter indicates that the device software has entered a specific system state or substate Exit indicates that the device software has exited a specific system state or substate See...

Page 287: ...lock but cannot Expected response Power Request Received 3 ENABLE_SOLENOID_POWER Enables 24 V solenoid switch SafetyPowerControlTimer PowerControlDoor 1 sending SafetyTestDoneMsg 4 Communication log C...

Page 288: ...5 Maintenance and Calibration Trima Accel Automated Blood Collection System Service Manual 5 1...

Page 289: ...enough pressure to the door so that it does not touch the pump panel 1 Pull evenly on both sides of the door and compare the gap between the pump panel and the centrifuge door to the following figure...

Page 290: ...2 Latch plate adjustment Left Side Gap Right Side Gap Adjustment Less than 3 32 in Less than 3 32 in Loosen all 4 screws turn and move entire latch plate so that more latch plate is sticking further...

Page 291: ...of the plate is sticking out of the door 5 Remove the screws holding the side of the door link arms Support the door it will fall to the floor when these two screws are released 6 Using a pencil mark...

Page 292: ...the initial settings of the centrifuge motor controller Table 5 3 Initial trim pot settings Trim pot Start Then 1 14 turns counterclockwise 2 14 turns clockwise 5 5 turns counterclockwise 3 14 turns...

Page 293: ...o 1 000 rpm Allow the speed to stabilize 9 If necessary adjust pot 2 until the centrifuge current reading is between 4 9 A and 5 1 A 10 Command the centrifuge speed to 0 rpm 11 Disable the 64 V switch...

Page 294: ...19 Run Auto Test from the STS Tools menu Calibrating the Centrifuge Motor Controller Trima Accel Automated Blood Collection System Service Manual 5 7...

Page 295: ...ator guides Loosen the lower accessible screw for the top optical sensor Figure 5 4 The lower accessible screw circled 5 Place a 0 035 in 0 89 mm or 0 036 in 0 91 mm feeler gauge under the upper left...

Page 296: ...dicator status is Down 12 If the cassette position status is not Down loosen the upper accessible screw and gently tap on the sensor to adjust the position until the status is Down Tighten the upper s...

Page 297: ...and without any feeler gauge check that the cassette plate stops Verify that the service software cassette position indicator status is Down 9 Command the cassette plate up and verify that the casset...

Page 298: ...oved to provide access to internal components 1 Remove the brake pedal by loosening the hex screw underneath the pedal Figure 5 6 Brake pedal hex screw location Removing the Side Panels Trima Accel Au...

Page 299: ...ex screw locations 3 Pull the two front latches upwards to release the locking mechanisms Figure 5 8 Front latch location 4 Remove the back panel by turning the six Phillips head screws a half turn Ma...

Page 300: ...the side panels by pulling down on the bottom of the panel until the guides disengage from the pump panel and top cap Reinstalling the side panels is the reverse of removal Begin by aligning the ridg...

Page 301: ...he on screen instructions to load the disposable set h Confirm the donor information if applicable i Connect either an anticoagulant bag or a saline bag in place of anticoagulant when prompted to conn...

Page 302: ...he screen 7 Power interrupt function test Note If the Trima Accel device is in the draw cycle when power is interrupted the device must boot up within 10 minutes or the Trima Accel device will require...

Page 303: ...Maintenance and Calibration 5 16 Trima Accel Automated Blood Collection System Service Manual...

Page 304: ...6 Specifications Trima Accel Automated Blood Collection System Service Manual 6 1...

Page 305: ...nd aluminum teal gray and black Floor space required 4 285 cm2 664 in2 Floor slope less than 5 degrees Physical dimensions Height 106 4 cm 41 9 in without IV pole 162 1 cm 63 8 in with IV pole Width 5...

Page 306: ...assed spill test EN60601 1 44 and is electrically and performance safe Unit is not rendered unsafe by spillage over the top Storage temperature device 0 C to 60 C 32 F to 140 F Storage conditions disp...

Page 307: ...eral requirements for safety of medical electrical equipment and EN60601 1 19 500 a AC leakage current Input Power rate 1050 VA Frequency rate 50 60 Hz Voltage 100 240 V Circuit breaker overcurrent pr...

Page 308: ...tion e g computer timing signals and internal communication The RF emissions meet the requirements of CISPR 11 Therefore its RF emissions are very low and are not likely to cause any interference in n...

Page 309: ...for power supply lines 1 kV for input output lines 2 kV for power supply lines 1 kV for input output lines Mains power quality should be that of a typical blood center or hospital environment Surge I...

Page 310: ...a typical blood center or hospital environment Interruptions of the mains supply at voltages of 100 Volts or less will result in system restart and procedure recovery as permitted by IEC 61000 4 11 I...

Page 311: ...ications equipment should be used no closer to any part of the Trima Accel system including cables than the recommended separation distance calculated from the equation applicable to the frequency of...

Page 312: ...he vicinity of equipment marked with the following symbol Note At 80 MHz and 800 MHz the higher frequency range applies Note These guidelines may not apply in all situations Electromagnetic propagatio...

Page 313: ...m Rated maximum output power of transmitter W 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2 5 GHz 0 01 0 12 0 12 0 23 0 1 0 38 0 38 0 73 1 1 2 1 2 2 3 10 3 8 3 8 7 3 100 12 12 23 For transmitters...

Page 314: ...Equipment Certified file No LR 114324 2 Canadian Standards Association CAN CSA C22 2 No 601 1 M90 Power rate 1050 VA frequency rate 50 60 Hz voltage 100 to 240 V UL Std No 60601 1 CE marked Notified...

Page 315: ...s and with no line restrictions Automatic loading and unloading Platelet pump volume accuracy 6 of the display value Under normal operating conditions and with no line restrictions Automatic loading a...

Page 316: ...s Conditions Platelet storage bag volume 100 mL to 400 mL Platelet concentration 0 7 to 2 1 106 L Maximum total platelets per bag 5 1 1011 platelets Yield volume concentration Platelet storage tempera...

Page 317: ...nding on the component being collected Volumes represent maximum residual volumes possible for any collection ended without rinseback Residual volume RBC plasma and plasma only tubing sets without LRS...

Page 318: ...Accel system centrifuge specifications Characteristics Performance Conditions Maximum g force developed in channel 1 200 g At maximum operating speed Centrifuge Trima Accel Automated Blood Collection...

Page 319: ...e slows down if pumps are paused for more than 1 min Centrifuge stops if pumps are paused for more than 10 min Shutdown may be initiated using the Stop or Pause button Safety No single point failure c...

Page 320: ...ions Characteristics Performance Conditions Operating range 300 mmHg to 500 mmHg Default alarm point 250 mmHg 30 mmHg draw 310 mmHg 37 mmHg return Accuracy 12 of reading or 20 mmHg whichever is greate...

Page 321: ...cel system centrifuge pressure sensor specifications Characteristics Performance Conditions Operating range 400 mmHg to 1 600 mmHg Alarm point 1 350 mmHg Accuracy 10 Specifications 6 18 Trima Accel Au...

Page 322: ...lb 2 3 kg each 10 lb 4 5 kg total Time to alarm When fluid is not detected by the low level sensor the pumps stop before air enters the line at the bottom of the air chamber Return reservoir level se...

Page 323: ...specifications Characteristics Performance Conditions Capable of detecting a 0 5 mL droplet in the centrifuge Detects fluid leaks where moisture reaches the wall or the bottom of the basin Specificati...

Page 324: ...fications Characteristics Performance Conditions Time to alarm 2 seconds after sensing the absence of fluid An alarm is generated when the sensor is unloaded after fluid is present Anticoagulant AC De...

Page 325: ...able 6 25 Trima Accel AC flow alarm specifications Characteristics Performance Conditions Detection method AC pump off during any draw cycle AC pump running during return cycle rinseback or any donor...

Page 326: ...ction method Inlet pump speed AC pump speed ratio 5 Inlet pump speed AC pump speed ratio 15 AC ratio too low AC ratio too high Delay time Alarm triggers when either of these conditions is met any time...

Page 327: ...tics Performance Conditions Detection method AC infusion to donor 1 3 mL min L TBV for three cycle average AC infusion too high Delay time Alarm triggers when this condition is met from the first retu...

Page 328: ...color liquid crystal display LCD Has a touchscreen that covers the display and provides a tactile operator interface Includes a speaker for alarms alarm lights and two external dedicated buttons with...

Page 329: ...om other parts of the Medical Electrical Equipment In such a case when any unintended voltage originating from an external source is connected to the donor that is applied between the donor connection...

Page 330: ...nts Indicates a sterile fluid pathway using ethylene oxide EtO Indicates a sterile fluid pathway using steam or dry heat Indicates the expiration date of the product when accompanied by a specific dat...

Page 331: ...kaging and packaging waste Indicates that the product contains phthalates specifically Di 2 ethylhexyl phthalate DEHP Indicates that the device is protected against access by solid objects and falling...

Page 332: ...ironmental specifications Characteristics Performance Ambient operating temperature 15 C to 28 C 60 F to 82 F Ambient operating humidity 8 to 80 relative humidity non condensing Cleanability Unit is n...

Page 333: ...Specifications 6 30 Trima Accel Automated Blood Collection System Service Manual...

Page 334: ...ak detector 2 15 linear actuator 2 37 power system 2 66 pumps 2 2 RBC detector 2 14 valve system 2 31 valves 2 31 blood prime state 5 1 3 20 6 0 3 55 6 1 3 100 blood prime substates 5 1 3 20 6 0 3 56...

Page 335: ...tem 2 42 D diagram door lock system troubleshooting 4 17 valve system troubleshooting 4 4 display CCA 2 61 console arm 2 58 LCD backlight 2 61 power inverter card 2 61 display CCA 2 64 disposable test...

Page 336: ...lutch 1 41 upper level reservoir sensor 1 22 valves 1 36 lower level reservoir sensor 1 22 lower level sensor 2 10 lowered cassette position sensor 1 41 LVDS display circuit 2 43 M metered storage sol...

Page 337: ...back state 3 33 rinseback substates 3 33 self tests 3 7 startup tests state 3 9 startup tests substates 3 10 states 3 2 substates 3 2 software description version 6 0 AC connected state 3 52 AC prime...

Page 338: ...s draw return 6 17 pressure 6 18 reservoir air level 6 19 storage recommendations 6 13 symbols and certification 6 26 system performance 6 12 touch screen display 6 25 tubing sets 6 14 T touch screen...

Page 339: ...Index 6 Trima Accel Automated Blood Collection System Service Manual...

Page 340: ...entem Belgium Phone 32 2 715 05 90 Fax 32 2 721 07 70 Terumo BCT Asia Pacific Ltd Room 3903 3903A 39 F ACE Tower Windsor House 311 Gloucester Road Causeway Bay Hong Kong Phone 852 2283 0700 Fax 852 25...

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