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Termomont TOBY 20, Directions For Use And Maintenance

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Wood pellets boiler

TOBY 20-30-40-50 KW

DIRECTIONS

for use and maintenance

Prhovačka bb 22310 Šimanovci, Srbija

Tel/Fax. +381 22 381 63 259422

[email protected] www.termomont.rs

November 15, 2016

Summary of Contents for TOBY 20

Page 1: ...Wood pellets boiler TOBY 20 30 40 50 KW DIRECTIONS for use and maintenance Prhovačka bb 22310 Šimanovci Srbija Tel Fax 381 22 480404 381 63 259422 podrska termomont rs www termomont rs November 15 2016 ...

Page 2: ...ement 8 5 1 Boiler room 8 5 2 Chimney 8 5 3 Filling the system with water 9 5 4 Connecting the boiler with a closed central heating system 10 5 4 1 Installation method 1 10 5 4 2 Installation method 2 11 5 5 Use of temperature relief valve with obligatory filling 12 5 6 Fitting the boiler to an open central heating system 12 6 Mixing valve 13 7 Control panel 14 7 1 Boiler cleaning and maintenance ...

Page 3: ...here measures differ Single measure is shown elsewhere valid for all the models Boiler connections to the central heating system are on its left hand side Flow line is painted red Return line is painted blue Fill Drain tap is located at the return line Flue gas exit is located on the right hand side of the boiler It can be also on the back side of the boiler 2 ...

Page 4: ...unit 7 Bridge from bigger to smaller pellet unit 8 Protection grid 9 Flow line 10 Return line 11 Pellet storage smaller unit fed from the bigger unit 12 Safety thermostat back fire prevention 13 Technical opening to access the motor or the fill drain tap 14 Pressure sensor when the door is open boiler will stop feeding automatically 15 Internal feeding screw motor 16 Fill Drain tap dont forget to ...

Page 5: ...t side 19 Fan 20 Flue gas exit 21 Door to access the regulation board or the fan authorized person only 22 Heat exchanger cover access allowed only to authorized service persons covered by insulation layer 23 Hole for cables 4 ...

Page 6: ...ary fuel achieving maximum efficiency level up to 94 and a very low exit temperature for flue gases below 160 C Emission levels of this boiler fulfill the most rigorous norms of European countries TOBY 30 is officially tested as a Class 5 boiler according to EN 303 5 at KiWa Institute in Treviso Italy and is eligible for subventions and grants available in most EU countries Ignition start up and t...

Page 7: ...erious risk and can lead to damaging the boiler It is forbidden to place one boiler onto another The boiler can be stored only in closed rooms with no atmospheric influence The humidity in the storing room also must not exceed the critical value of 80 so as not to create any condensate The temperature of the storing room must be in the range from 0 C to 40 C When unpacking the boiler you must chec...

Page 8: ...festing deficiencies caused by the respective person s incorrect installation of the system which can again lead to an incorrect operation of the boiler the complete liability for the material damage and potential new costs arising in relation to it is borne exclusively by the person who was entrusted with the mounting of the central heating system and not by the boiler manufacturer sales represen...

Page 9: ... exit can be put directly through the wall on the right hand side you can lean the boiler completely to the back and or to the right Otherwise follow the measures depicted in the drawing since additional space is required to place the tube for flue gases behind the boiler Boiler base must be stable and made of fireproof material 5 2 Chimney Sub pressure pellet boilers require pressure difference o...

Page 10: ...ming out through automatic air vent and pressure gauge is showing the value between 1 5 and 2 5 bar closed systems Air vent is to be set at the highest point of the closed central heating system If the pressure is below 1 5 bar the filling process must be repeated For open systems working pressure depends on the overall height of the system and the open expansion vessel 1 bar for each 10 m is an e...

Page 11: ...pressure valve must be set to a nominal pressure of 2 5 bar The valve must open and operate smoothly at 2 5 bar Diameter for the aperture at the seat of the valve must be at least 15mm Connecting pipework to the boiler must be as short as possible Welds joints or any possible blockage to this pipe work must be prevented Bends in the pipe work should be avoided if possible Unavoidable bends should ...

Page 12: ...c air vent 2 Safety valve 3 Circulation pump separated with ball valves on each side so that it can be easily replaced if necessary Expansion vessel is on the RETURN line in this case Expansion vessel and safety valve are connected following the rules described in the previous chapters For safe operation info on additional equipment such as expansion vessel and safety valve please refer to manuals...

Page 13: ...he valve must be installed by a qualified technician in accordance with the instructions given in the manual from the producer of the valve We recommend the CALEFFI 544501 valve depicted below 5 6 Fitting the boiler to an open central heating system The connecting scheme of an open central heating system is depicted on the figure 12 ...

Page 14: ...ipe output plus CIRCULATION pipe to prevent freeze during winter months Please note that no additional items shall be connected to the open expansion vessel espe cially not valves The size of expansion vessel is deducted from the following equation V 0 07Vwater l Vwater l is the water volume in the entire installation Diameter for the pipework of the expansion vessle line should be round 25 mm Ope...

Page 15: ...w temperature of the return line water which could harm the boiler body 7 Control panel There is a user friendly touch screen controller on the front side of the boiler Manual on the regulaiton of the boiler is attached to this manual as a separate document to be delivered with the boiler 14 ...

Page 16: ...ower part of the boiler 1 Emptying the ash from the bottom of the boiler using the ash tray delivered with boiler 2 Removing ash layers in the heating chamber if such 3 Cleaning the retort burner round plate where pellets are falling in 4 Cleaning the plate which is carrying the retort burner The cleaning procedure is exactly described in the following images Before cleaning make sure that boiler ...

Page 17: ... the boiler The pot is to be cleaned from ash completely Also remove the ash from the pot basement inside the boiler heating chamber Remove the ash from the bottom of the boiler with other tools delivered with the boiler 16 ...

Page 18: ...he pot in its correct position Enusre that the pot is sitting correctly make sure the resistance heater is in its exact position it was before Now make sure boiler door is tightly closed and with the same tool kit key only the other side open the right door Now dismount the smaller boiler door on the right side 17 ...

Page 19: ... to force the ash to fall down This is achieved by moving the boiler handle a little bit on both sides Use the same tool kit key and mount it on the handle and move a little bit several times Regular maintenenace will make your boiler last longer If bad quality pellet is used with additions such as earth dust sand silicate layer will show up in the boiler preventing the normal function of the boil...

Page 20: ...A Emissions Test Report Following test report confirms low emissions values of TOBY boiler within prescribed range of a class 5 boiler according to EN 303 5 2012 19 ...

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