Terex Genie AL5HT, Service Manual

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May 2015 Service Manual
Checklist A Procedures
Part No. 1265482 AL5HT 19
A-8
Perform Engine Maintenance
Engine specifications require that this procedure be
performed every 50 hours or weekly, whichever
comes first.
Required maintenance procedures and additional
engine information is available in the Kubota
D1105-E and V1505-E Operator's Manual (Kubota
16683-89169 part number ) OR the Isuzu 4LE1
Diesel Engine Owner's Manual (Isuzu part number
IDE-6033) OR the Isuzu 4LE2 Diesel Engine
Owner's Manual (Isuzu part number IDE-6450).
Isuzu 4LE1 Diesel Engine Owner's Manual
Genie part number 116133
Isuzu 4LE2 Diesel Engine Owner's Manual
Genie part number 1264609
Kubota D-1105 and V-1505 Operator's Manual
Genie part number 893020
A-9
Perform Coupler Maintenance
Coupler specifications require that this procedure
be performed weekly.
Maintaining the coupler in good condition is
essential to safe operation and good performance.
Coupler failure could result in a machine tip-over
during transport, and component damage may also
result if problems are not discovered and repaired
in a timely fashion.
1 Check coupler welds and mounting bolt
torque. Torque the fasteners to 35 ft-lbs / 48
Nm.
Result: 1.5 full threads of the locking bolt must
be exposed beyond the lock nut after the
adjustment.
2 Apply automotive grease to the coupler ball
pocket.
3 Oil coupler pivot points using SAE 30 motor
oil.