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Terex 360310, Operating Instructions Manual

The Terex 360310 Operating Instructions Manual is a comprehensive guide for effectively using the Terex 360310. This manual provides step-by-step instructions, safety guidelines, and troubleshooting tips to ensure smooth operations. Download it for free from our website and get started with your Terex 360310 today!

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Operating Instructions 

MHL360

 E

BSB50000

Mobile hydraulic loading machine 

MHL360 E 

Vehicle ID no. starting 

360310 / 4075

-4200

Year of manufacture starting 

2014 

Version 

17.07.2014 en

 

(englisch)

Original operating instructions 

Summary of Contents for 360310

Page 1: ... Instructions MHL360 E BSB50000 Mobile hydraulic loading machine MHL360 E Vehicle ID no starting 360310 4075 4200 Year of manufacture starting 2014 Version 17 07 2014 en englisch Original operating instructions ...

Page 2: ...C Measures against the emission of gaseous and particulate pollutants from internal combustion engines to be installed in non road mobile machinery Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors Sound power level measured on representative machines 101 8 dB A Guaranteed sound power level 104 dB A Conformity assessment procedure applied Appendix VIII Notified b...

Page 3: ...ting instructions and the use of this or comparable machines 5 WORKING Operating staff Operating staff must be familiar with the con tent of the operating instructions and the use of this or comparable machines 6 RECOVERY LOADING AND TRANSPORT Operating staff Inspection and maintenance personnel Repair staff 7 CARE AND MAINTENANCE Operating staff Inspection and maintenance personnel Repair staff I...

Page 4: ... 2 Safety signs and color symbols 2 2 2 2 1 Locations on the machine 2 2 2 3 General 2 11 2 4 Declaration of conformity 2 11 2 5 General safety 2 11 2 5 1 Avoiding crushing and burns 2 12 2 5 2 Avoiding fire and explosion 2 13 2 5 3 Safe operation despite obscured view 2 13 2 5 4 Putting the machine into operation safely 2 14 2 5 5 Starting the machine safely 2 14 2 5 6 Safe working with the machi...

Page 5: ...apacity table 18 m loading equipment cranked 3 7 3 3 Dimensions 3 8 3 3 1 Uppercarriage and undercarriage 3 8 3 3 2 Work equipment 16 5 m and 18 m 3 9 3 3 3 Loading equipment 18 m cranked 3 10 3 4 Technical data 3 11 3 5 Equipment optional 3 13 3 6 Work attachments 3 14 4 Display and control elements 4 1 4 1 Display and control elements in the cab 4 2 4 1 1 Cab overview 4 2 4 1 2 Four way control ...

Page 6: ...ar shift 4 29 4 5 4 Operating hours date time fuel consumption 4 30 4 5 5 Function menu 4 31 4 5 6 Rear view camera 4 32 4 5 7 Magnet system optional 4 33 4 5 7 1 Normal magnet system display with operating mode selection menu 4 33 4 5 7 2 Comfort magnet system display 4 34 4 5 8 Reversing fan optional 4 35 4 5 9 Main menu display screens 4 36 4 5 10 Main menu 4 36 4 5 11 Display settings 4 37 4 5...

Page 7: ...ng the diesel engine 5 11 5 5 4 Switching off the diesel engine in a controlled manner 5 13 5 5 5 Switching off the diesel engine in an uncontrolled manner 5 13 5 6 After starting 5 14 5 6 1 Checking the diesel particle filter status 5 14 5 6 2 Carry out lamp test 5 16 5 6 3 Checking the control unit 5 17 5 6 4 Warming up the loading machine 5 18 5 6 5 Adapting the loading machine to the work task...

Page 8: ...5 Driving downhill and uphill 5 42 5 16 Charging 5 43 5 16 1 n Safety rules 5 43 5 16 2 Positioning the loading machine 5 44 5 16 3 Moving the loading equipment 5 45 5 16 4 Turning and braking the uppercarriage 5 46 5 16 5 Operating the grab 5 48 5 17 Hoisting optional 5 49 5 17 1 General 5 49 5 17 2 n Safety rules 5 49 5 18 Parking the loading machine 5 50 5 19 Important functions 5 52 5 19 1 Clo...

Page 9: ... the machine during operation 5 81 5 21 1 Monitoring strategy 5 81 5 21 2 Coolant Temperature 5 82 5 21 3 Coolant level 5 83 5 21 4 Oil pressure 5 84 5 21 5 Charge air temperature 5 85 5 21 6 Air filter differential pressure 5 86 5 21 7 Fuel prefilter 5 86 5 21 8 Hydraulic fluid temperature 5 87 5 21 9 Hydraulic oil level 5 88 5 21 10 Hydraulic oil filter main and auxiliary circuits 5 89 5 21 11 D...

Page 10: ...13 7 3 5 6 Fuel 7 13 7 4 Jobs before putting the machine into operation 7 14 7 4 1 Checking the engine oil level 7 14 7 4 2 Fuel system 7 15 7 4 2 1 Fuel level 7 15 7 4 2 2 Draining water from the fuel prefilter 7 16 7 4 3 Cooling system 7 17 7 4 3 1 Coolant level in the engine cooling circuit 7 17 7 4 3 2 Checking the antifreeze 7 18 7 4 4 Check hydraulic oil level 7 18 7 4 5 Cleaning the cooler ...

Page 11: ...5 7 7 4 1 Changing cartridges 7 46 7 7 4 2 Cleaning the main cartridge 7 47 7 7 4 3 Replacing the safety cartridge 7 48 7 7 4 4 Checking the clean air line 7 48 7 7 5 Cooling system 7 48 7 7 5 1 Coolant level 7 49 7 7 5 2 Checking the antifreeze 7 49 7 7 5 3 Cleaning the cooler 7 49 7 7 5 4 Changing the coolant in the combined water charge air cooler 7 49 7 7 6 Checking and adjusting valve lash 7 ...

Page 12: ...iew camera 7 78 7 8 2 Multifunction display 7 78 7 9 Taking out of service 7 79 7 9 1 Preservation for temporary taking out of service 7 79 7 9 2 During shutdown 7 79 7 9 3 After shutdown 7 79 7 9 4 Once the machine has been out of use for more than half a year 7 79 7 10 Disposal 7 80 8 Troubleshooting 8 1 8 1 General information 8 1 8 2 Diesel engine 8 2 8 2 1 Electronic engine control EEC 8 2 8 ...

Page 13: ...nd hydraulic oil is becoming hot 8 8 8 9 11 Hydraulic oil exceeds max admissible temperature 8 9 8 9 12 Swing brake does not lock 8 9 8 9 13 Uppercarriage does not rotate 8 9 8 9 14 Hydraulic cylinders sustaining losses 8 9 8 9 15 Faults in the electrical system 8 9 8 9 16 Malfunctions in the magnet system 8 10 8 9 17 Malfunctions in the central lubrication system 8 10 8 9 18 Work attachments 8 10...

Page 14: ......

Page 15: ...e plates and vehicle identification number 1 3 1 5 1 Loading machine 1 3 1 5 2 Diesel engine and exhaust system 1 3 1 6 Environmental standards 1 4 1 7 Notes on using the operating instructions 1 4 1 7 1 References to pictures and items 1 4 1 7 2 Abbreviations and terms 1 4 1 8 Operating instructions provided by outside suppliers 1 4 1 9 Copyright 1 4 MHL360 E ...

Page 16: ......

Page 17: ...pliers the proper use of such attachments as stated by their manufacturers must be observed Given their experience in and knowledge of working with the respective handling goods operators and machine operators should check whether the loading machine is suitable for the task in hand The dealer responsible should be contacted if in doubt Before using the machine for timber handling consult the manu...

Page 18: ...hnical developments without incurring any obligation to change these Operating Instruc tions 1 4 Warranty and maintenance Attention TEREX Fuchs can provide no warranty for modifications or attachments to equipment on TEREX Fuchs products which have not been approved by us or have not received our ex press written consent In such cases our war ranty for the machine will be invalidated as will our p...

Page 19: ...urer 2 Type 3 Vehicle identity number 4 Minimum operating weight 5 Maximum operating weight 6 Permissible front axle load 7 Permissible rear axle load 8 Engine rating 9 Model year 10 Year of manufacture 11 Designation 1 5 2 Diesel engine and exhaust system Type plates for the diesel engine are located on the cylinder head cover 3 1 and crank case Type plates for the exhaust system are located in t...

Page 20: ...n the text such as 14 1 mean figure 14 item 1 1 7 2 Abbreviations and terms An explanation of the abbreviations and terms used in these operating instructions appears below MHL Mobile Hydraulic Loading Machine StVO Motor Vehicle Regulations StVZO Federal Motor Vehicle Standards UVV Accident Prevention Regulation GLR LLC Grenz last regelung Load Limit Control 1 8 Operating instructions provided by ...

Page 21: ...e machine 2 15 2 5 7 Parking the machine safely 2 16 2 5 8 Transporting the machine safely 2 16 2 5 9 Towing the machine safely 2 17 2 5 10 Hoisting optional 2 17 2 5 11 Residual risk 2 18 2 6 Safe maintenance of the machine 2 18 2 6 1 General safety 2 18 2 6 2 Safety instructions for replacing the optional XENON lamp 2 18 2 6 3 Cleaning the machine 2 20 2 6 4 Repairs on the machine 2 20 2 6 5 Ele...

Page 22: ......

Page 23: ...ty and Accident Preven tion This chapter includes general safety instruc tions They are applicable for all chapters of these operating instructions and are not re peated Safety rules in the various chapters In order not to disturb the flow of reading by repetitions these are found at the beginning of an associated section They are not re peated Structure n Signal word Indication of the greatest so...

Page 24: ...se should be visible and legible at all times 2 2 1 Locations on the machine BSB51044 3 4 3 4 52 1 51 2 23 22 20 21 25 53 54 55 56 55 57 57 64 50 50 24 26 61 60 65 62 63 Fig 4 Overview 64 Decals under the engine hood 65 Decals in the pressure accumulator area under the cab lift mechanism and under the bottom plate of the cab ...

Page 25: ...SAFETY AND ACCIDENT PREVENTION 2 MHL360 E 2 3 BSB51045 4 42 4 38 51 12 54 55 56 34 1 3 40 32 71 30 36 39 3 72 73 57 8 75 35 37 55 12 76 50 5 70 50 10 11 6 7 44 31 57 58 74 43 41 33 Fig 5 Overview ...

Page 26: ... information in the operating instructions h Chapter 5 5 2 Battery isolator switch 6 BSB50950 Vor Betaetigen des Batterie Trennschalters Heizgeraet abschalten und Nachlauf abwarten Warning plate for supplementary heating optional Information on the relationship between the supplementary heating and the battery Before operating the battery isolator switch switch off the heater and wait for the over...

Page 27: ...ic oil h Chapter 7 7 14 Hydraulic system 23 BSB50940 Information sign for emergency lowering Indicates effect of emergency lowering valve lever on cab movement h Chapter 5 1 3 Emergency lowering of cab 24 S c h ild 0 2 4 Emergency lowering valve on uppercarriage Indicates the emergency lowering valve s adjustment handle with red paint h Chapter 5 1 3 Emergency lowering of cab 25 BSB50939 Informati...

Page 28: ...warning device deactivated Position I Overload warning device activated h Chapter 5 19 2 Overload warning device for hoisting optional 34 BSB50933 Mandatory sign for safety belt Indicates that the safety belt must be worn in the cab h Chapter 5 4 2 Using the safety belt 35 BSB50936 Information sign for accelerator pedal Indicates the direction of travel for the accelerator pedals Note the effect o...

Page 29: ...on de la co nfo rm ité Type systèm e de dimin ution de s pa rticu les Ko nfo rm ität sbewertu ng sstelle Typ P artikelmin deru ngssyste m BSB51020 EMPA information sign for Switzerland only Indicates the type of particle reduction system and the conformity as sessment body 42 X 1 BSB51021 Information sign for driver s cab maximum carrying capacity Maximum carrying capacity of the cabin with operat...

Page 30: ...lling can lead to death or serious injury Use the as cending and descending aids provided 54 BSB50903 Crushing danger Coming into contact with the moving machine can lead to death or serious injury Maintain a sufficient distance from the moving machine 55 BSB50904 Danger of electric shock Coming into contact with power supply lines can lead to death or serious injury Maintain a safe dis tance 56 B...

Page 31: ...xploding battery or contact with caustic acid can lead to death or to se rious injury Keep open flames and sparks away Wear personal protective equipment especially gloves face protection and long sleeved overalls 63 BSB50917 Danger of penetration Fluid escaping under pres sure may penetrate the skin and lead to death or serious injury 64 BSB50928 Danger of burns Coming into contact with hot surfa...

Page 32: ... death or serious injury Maintain a safe dis tance Before operating the machine ask the owner of the power supply lines to disconnect move or iso late them 73 3 1 2 BSB50921 Crushing danger Sudden or unexpected movements of the machine can lead to death or seri ous injury Before leaving the operator s seat ensure that 1 The loading equip ment is on the floor 2 The parking brake is engaged 3 The di...

Page 33: ...n your machine Only persons explicitly authorized to do so may operate maintain or repair the ma chine All such persons must be of the legal minimum age Only trained personnel or those who have undergone proper instruction may be de ployed Personnel responsibilities for oper ating fitting maintaining and repairing the machine must be clearly defined Authorize your personnel to ignore third party i...

Page 34: ...e when the cab is raised and not secured by a support sleeve Do not use any restraining devices such as cables or chains that are damaged or do not have sufficient carrying capacity Wear safety gloves when working with wire ropes Never use your fingers to align the holes when working on the equipment Use a suitable stake instead Check that there are no hands or objects that could be pulled into th...

Page 35: ...s with on site options for reporting and fighting fires 2 5 3 Safe operation despite obscured view Depending on the position of the cab lift and loading equipment as well as the area behind the counterweight the driver may have a re stricted field of vision He or she will not there fore always be able to see people and obstacles in the close vicinity of the machine To avoid injuring persons and ma...

Page 36: ...e becomes very hot and the ex haust gas speed increases Check before you start to see whether the environment is suitable for regeneration Before starting check all control lights and instruments to make certain they are work ing properly move all operating levers to the neutral gate and fold the left armrest down After starting the diesel engine give a short blast of the horn to warn persons who ...

Page 37: ...ssories are positioned so they will not cause an accident Always turn on the light when visibility is poor or it is dark Do not allow any passengers on the ma chine Always be seated with the safety belt fas tened while working Report all operating faults and make sure that all necessary repairs are performed immediately Personally ensure that setting the machine in motion will not put anyone in da...

Page 38: ...ore leaving the operators seat Lock the machine remove all keys and se cure the machine against unauthorized use 2 5 8 Transporting the machine safely Use only suitable transport and lifting equipment with sufficient carrying capacity Park the machine on flat ground and use chocks to secure the wheels The gradient of the ramp for driving onto the flat bed trailer must not exceed 30 Wood en planks ...

Page 39: ...cidents that occur when towing the machine do not fall under the warranty obli gation of the manufacturer When towing make sure that no one is in the vicinity of the towing equipment Keep the cable taut and avoid kinks Take care when pulling the cable taut Sud den jerks can cause sagging cables to tear When towing comply with the specified transport position permissible speed and distance Restore ...

Page 40: ...ective goggles and protec tive gloves Keep unauthorized persons well away from the machine during maintenance If necessary cordon off ample space for the maintenance area Inform operating staff before starting to per form special and maintenance tasks Ap point supervisors If nothing is indicated to the contrary in the operating instructions all maintenance work on the machine must be carried out o...

Page 41: ...20 minutes to eliminate health risks due to gases Dispose of the old XENON lamp as hazard ous waste To ensure that the permissible current in tensity for the cable and plug connections is not exceeded do not connect any further working headlamps in parallel with the exist ing ones this will stop fuses blowing Do not replace fuses for electric circuits with fuses that have a higher current rating o...

Page 42: ...r cleaning agent that may have en tered 2 6 4 Repairs on the machine Do not attempt to lift heavy parts Use work aids designed for this purpose with sufficient carrying capacity Fasten and secure individu al parts and large assemblies carefully on lifting equipment so they cannot cause any danger Use only suitable lifting equipment which is in perfect working order Loads must be supported by hoist...

Page 43: ...ive parts to ensure they are free of voltage Then ground them and short circuit them Isolate adjacent parts that are under voltage Protect the control units before arc welding h Chapter 7 2 4 Welding 2 6 6 Hydroaccumulators All work on hydroaccumulators must be performed by trained specialist personnel only Unsuitable mounting and handling of hy droaccumulators can result in serious acci dents Do ...

Page 44: ...fit ting that reduces the stability of the fitting or the hose fitting connection Hose coming loose from the fitting Corrosion of the fitting which reduces functionality and stability Exceeding of storage times and usage periods When replacing hoses and hose lines use only original spare parts Lay and mount hoses and hose lines properly Do not mix up connections When replacing hoses and hose lines...

Page 45: ...opening it Make sure that the door snaps into place once it is open to prevent it opening or clos ing Then climb up and take your seat in the cab straight away Next close the door and put on the safety belt When leaving the machine proceed with the same care as when entering Park the machine on a level and horizontal surface Position the uppercarriage in rela tion to the undercarriage so that the ...

Page 46: ... the on board power supply Consequently ma chine malfunctions may occur To prevent this the motor must be switched via a relay 2 9 2 Additional devices wireless mo bile radio Devices to be connected must be suited to the loading machine and be safe and free from damage They must be mounted such that the field of vision is not restricted all control ele ments remain easy to access and they cannot c...

Page 47: ...ram 18 m loading equipment 3 4 3 2 4 Table of carrying capacity 18 m loading equipment 3 5 3 2 5 Working range diagram 18 m loading equipment cranked 3 6 3 2 6 Carrying capacity table 18 m loading equipment cranked 3 7 3 3 Dimensions 3 8 3 3 1 Uppercarriage and undercarriage 3 8 3 3 2 Work equipment 16 5 m and 18 m 3 9 3 3 3 Loading equipment 18 m cranked 3 10 3 4 Technical data 3 11 3 5 Equipment...

Page 48: ......

Page 49: ...ght 9 Slewing ring with swing gear and swing brake B Undercarriage 10 4 point outrigger 11 Front axle steering axle with drum brakes service brake 12 Rear axle oscillating axle with drum brakes service brake 13 Disk brake parking brake 14 Variable speed hydraulic motor with two stage manual transmission C Loading equipment 4 Lift cylinder 5 Boom 6 Dipperstick cylinder 7 Dipperstick D Working equip...

Page 50: ...f the machine 3 2 1 Working range diagram 16 5 m loading equipment Loading equipment boom 8 9 m dipperstick 7 0 m and cactus grab 3 6 0 0 5 6 0 5 1 0 3 6 0 1 6 5 m Fig 8 Working range diagram 16 5 m loading equipment 3 2 n Workin g range of the machin e ...

Page 51: ...d 8 4 8 4 5 8 5 8 13 5 not supported 8 7 6 7 5 2 4 pt supported 9 3 9 3 8 3 8 3 5 8 5 8 12 not supported 8 8 6 8 5 3 4 2 4 pt supported 9 2 9 2 8 2 8 2 7 5 7 5 5 0 5 0 10 5 not supported 8 8 6 8 5 3 4 3 4 pt supported 9 2 9 2 8 2 8 2 7 4 7 4 6 5 6 7 9 not supported 8 6 6 7 5 3 4 3 3 4 4 pt supported 9 4 9 4 8 3 8 3 7 5 7 5 6 4 6 7 5 3 5 6 7 5 not supported 11 2 8 4 6 5 5 2 4 2 3 4 4 pt supported 1...

Page 52: ...DATA 3 4 MHL360 E 3 2 3 Working range diagram 18 m loading equipment Loading equipment boom 9 7 m dipperstick 7 8 m and cactus grab 3 6 0 0 5 6 0 5 11 3 6 0 1 8 m Fig 10 Working range diagram 18 m loading equipment ...

Page 53: ...7 7 7 0 7 0 5 9 5 9 12 not supported 7 0 5 5 4 4 3 5 4 pt supported 7 7 7 7 6 9 6 9 6 3 6 3 5 1 5 1 10 5 not supported 6 9 5 4 4 4 3 5 4 pt supported 7 7 7 7 6 9 6 9 6 3 6 3 5 4 5 7 9 not supported 8 8 6 7 5 3 4 3 3 5 2 8 4 pt supported 9 0 9 0 7 9 7 9 7 0 7 0 6 3 6 3 5 4 5 7 4 5 5 1 7 5 not supported 8 4 6 5 5 2 4 2 3 4 2 8 4 pt supported 9 3 9 3 8 1 8 1 7 2 7 2 6 4 6 4 5 3 5 7 4 5 5 1 6 not supp...

Page 54: ...E 3 2 5 Working range diagram 18 m loading equipment cranked Loading equipment Boom offset 9 7 m dipperstick 7 8 m and cactus grab 3 6 0 0 5 6 0 5 1 2 3 6 0 1 8 m g e k r Fig 12 Working range diagram 18 m loading equipment offset ...

Page 55: ... 5 9 5 2 5 2 12 not supported 5 5 4 3 3 4 4 pt supported 5 8 5 8 5 4 5 4 4 4 4 4 10 5 not supported 5 4 4 3 3 4 4 pt supported 5 9 5 9 5 4 5 4 5 0 5 0 9 not supported 6 6 5 3 4 2 3 4 2 7 4 pt supported 6 6 6 6 6 0 6 0 5 5 5 5 5 1 5 1 4 4 4 4 7 5 not supported 6 5 5 1 4 1 3 3 2 7 4 pt supported 6 8 6 8 6 1 6 1 5 6 5 6 5 1 5 1 4 4 4 7 6 not supported 7 9 6 1 4 9 3 9 3 2 2 7 4 pt supported 8 3 8 3 7 ...

Page 56: ... 3 1 Uppercarriage and undercarriage 3 3 1 1 4 1 0 5 0 1 3 6 0 0 5 6 0 5 0 1 2 2 0 3 3 1 0 3 5 0 0 2 8 7 0 1 5 7 0 5 0 1 6 8 0 2 9 4 0 4 3 7 0 4 8 0 0 3 0 0 0 1 9 6 0 3 0 0 0 3 2 0 0 5 9 8 0 Fig 14 Dimensions measurements in mm with 12 00 24 tires ...

Page 57: ...ransport dimensions measurements in mm 1 Average center of gravity in transport position 2 Transport position with dozer blade optional TRANSPORT DIMENSIONS Dimensions in mm Loading equipment 16 5 m Loading equipment 18 m A 13820 14610 B 1720 1720 C 6410 6440 D 3500 3500 E 3450 3740 F 220 220 G 2060 2060 H 1900 1900 ...

Page 58: ...ling over The dozer blade is always in front of the steering axle Only drive the machine on to the transport equipment with the combination of loading equipment and dozer blade optional shown above to comply with the transport height with rotated uppercarriage Since the steering movements are reversed when the uppercarriage is rotated drive slowly and with care In an emergency Administer first aid...

Page 59: ...ctly by diesel engine via V belts for operation of the magnetic plates HYDRAULIC SYSTEM Main pump Adjustable double displacement pump in an open circuit angular disk design with load limit sensing control and flow on demand control for working hydraulics separate adjusta ble double displacement pump in a closed circuit for the slewing movement of the uppercarriage Delivery rate Max 2x280 l min and...

Page 60: ...umbar support with heated seat and passive air condi tioning as an option Display and control elements Display and con trol elements for driving and loading operations arranged around the operator s seat Monitoring Automatic monitoring warning and storage of deviating operating states with warning indication Machine functions that are reduced or shut down as a function of limit values that are exc...

Page 61: ...Other headlamps including Xenon Dipperstick impact protection Cabin Telematic System Heated seat and passive air conditioning FOPS protective grating Protective front and roof grating Reinforced glass for windscreen and skylight Powder fire extinguisher Supplementary heating Radio with accessories Voltage converter 12 V 12V socket Windshield wiper at bottom Swing brake foot switch Steering joystic...

Page 62: ...ATA 3 14 MHL360 E 3 6 Work attachments Documentation covering work attachments supplied by TEREX Fuchs is part of the scope of supply of every work attachment It includes Operator s manual Replacement parts catalog ...

Page 63: ...Multifunction button with ECO and Power Mode 4 16 4 2 11 1 Function and application 4 16 4 2 11 2 Mode setting following engine start 4 16 4 2 11 3 Switch the mode functions 4 16 4 2 11 4 Multifunction button functions 4 17 4 2 12 Navigation and input 4 18 4 2 12 1 Sensitive areas 4 18 4 2 12 2 The focus 4 18 4 2 12 3 Focus and multifunction display 4 18 4 2 12 4 Focus and multifunction button 4 1...

Page 64: ...9 4 5 13 2 Operating hours 4 40 4 5 13 3 ECU diagnostics 4 41 4 5 13 4 ECU diagnostics DM1 4 41 4 5 13 5 LMB HRB diagnostics 4 42 4 5 13 6 Grease lubrication system diagnostics 4 43 4 5 13 7 Magnet system diagnostics 4 44 4 5 13 8 System information 4 45 4 5 14 User settings optional 4 45 4 5 14 1 Reversing fan pause times optional 4 46 4 5 14 2 Set limits optional 4 47 Kapitel 1 3 MHL360 E ...

Page 65: ...ating con cept as well as an overview of the multifunc tion display with the display screens A de tailed description of the functions that are im portant for work operation is provided in Chapter 5 Operation n Familiarize yourself thoroughly with the display and control elements before driving or starting work Only operate the loading ma chine if you understand the operating instruc tions in their...

Page 66: ...n Note alignment of uppercarriage undercarriage 12 Seat 13 Four way control lever right 14 Fixed armrest 15 Multifunction button 16 Temperature control for lunchbox bottle holder 17 12 V socket optional 18 Unlocking the opened and locked door 19 Unlocking the closed door 20 Foot switch for boom float function optional 25 Multifunction display 26 Starter Panel 27 24 V socket 28 Control panel 29 Ign...

Page 67: ...360 E 4 3 B S B 5 0 8 9 5 8 6 8 7 8 4 8 5 8 3 8 1 8 2 Fig 18 Cab overview 81 Fire extinguisher optional 82 Windshield release lever 83 Skylight sunblind 84 Windshield sunblind 85 Skylight handle 86 Interior lighting 87 Emergency hammer ...

Page 68: ... magnet system optional 44 Pushbutton for swing brake or dead man s button optional n Dead man s button the work movements raise lower the boom extend retract dipperstick rotate upper carriage extend retract outrigger are only enabled if the dead man s button toggle is pressed Four way control lever right 45 Pushbutton for grab rotation left 46 Pushbutton to raise dozer blade optional 47 Pushbutto...

Page 69: ...dicator general warning emergency operation active 61 Flashing control indicator right 62 Diesel particle filter regeneration indicator button toggle 63 Pushbutton for oscillating axle lock release 64 Pushbutton for travel and work functions Pushbutton function enable work functions Pushbutton function bypass cut off of work func tions emergency 65 Pushbutton for hazard warning lights 66 Pushbutto...

Page 70: ...heme In the standard version the loading machine is delivered with an ISO control unit Alternatively other control units can be selected 4 2 1 Control units overview A sign with the control scheme is located in the cab fig 22 The drawing number 22 1 indicates the control type shown Number Control 5358610941 ISO 5358610942 Fuchs 5358610943 O K 5358610944 Liebherr 5358609973 ISO Steering with a four...

Page 71: ...grab rotation 9 Retract dozer blade 1 10 Increasing the operating pressure 11 Retract outrigger 12 Extend outrigger 13 Right indicator 14 Switch magnetization on off 1 15 Left indicator 16 Swing brake 17 Horn 18 Swing uppercarriage clockwise 19 Retract dipperstick 20 Rotate uppercarriage counter clockwise 21 Extend dipperstick 22 Swing brake foot switch 1 23 Extend tilting cylinder 1 24 Retract ti...

Page 72: ...ozer blade 1 8 Counter clockwise grab rotation 9 Retract dozer blade 1 10 Increase the operating pressure 11 Retract outrigger 12 Extend outrigger 13 Right indicator 14 Switch magnetization on off 1 15 Left indicator 16 Swing brake 17 Horn 18 Open grab 19 Rotate uppercarriage counter clockwise 20 Close grab 21 Swing uppercarriage clockwise 22 Swing brake foot switch 1 23 Extend tilting cylinder 1 ...

Page 73: ...gine Speed 6 Swing grab clockwise 7 Extend dozer blade 1 8 Swing grab counterclockwise 9 Retract dozer blade 1 10 Increasing the operating pressure 11 Retract the outrigger 12 Extend the outrigger 13 Indicate right 14 Switch magnetizing on off 1 15 Indicate left 16 Swing brake 17 Horn 18 Close grab 19 Beam up 20 Open grab 21 Beam down 22 Swing brake foot switch 1 23 Extend tilting cylinder 1 24 Re...

Page 74: ...5 Engine speed 6 Clockwise grab rotation 7 Extend dozer blade 1 8 Counter clockwise grab rotation 9 Retract dozer blade 1 10 Increase the operating pressure 11 Retract outrigger 12 Extend outrigger 13 Right indicator 14 Switch magnetization on off 1 15 Left indicator 16 Swing brake 17 Horn 18 Close grab 19 Raise boom 20 Open grab 21 Lower boom 22 Swing brake foot switch 1 23 Extend tilting cylinde...

Page 75: ...ounter clockwise grab rotation 8 Extend dozer blade 1 9 Retract dozer blade 1 10 Increasing the operating pressure 11 Retract outrigger 12 Extend outrigger 13 Right indicator 14 Steering 15 Left indicator 16 Switch magnetization on off 1 17 Horn 18 Swing uppercarriage clockwise 19 Retract dipperstick 20 Rotate uppercarriage counter clockwise 21 Extend dipperstick 22 Swing brake foot switch 1 23 Ex...

Page 76: ...6 Clockwise grab rotation 7 Counter clockwise grab rotation 8 Extend dozer blade 1 9 Retract dozer blade 1 10 Increase the operating pressure 11 Retract outrigger 12 Extend outrigger 13 Right indicator 14 Steering 15 Left indicator 16 Switch magnetization on off 1 17 Horn 18 Open grab 19 Rotate uppercarriage counter clockwise 20 Close grab 21 Swing uppercarriage clockwise 22 Swing brake foot switc...

Page 77: ...lockwise 4 Retract dipperstick 5 Engine Speed 6 Swing grab clockwise 7 Swing grab counterclockwise 8 Extend dozer blade 1 9 Retract dozer blade 1 10 Increasing the operating pressure 11 Retract the outrigger 12 Extend the outrigger 13 Indicate right 14 Steering 15 Indicate left 16 Switch magnetizing on off 1 17 Horn 18 Close grab 19 Beam up 20 Open grab 21 Beam down 22 Swing brake foot switch 1 23...

Page 78: ...ter clockwise 4 Extend dipperstick 5 Engine speed 6 Clockwise grab rotation 7 Counter clockwise grab rotation 8 Extend dozer blade 1 9 Retract dozer blade 1 10 Increase the operating pressure 11 Retract outrigger 12 Extend outrigger 13 Right indicator 14 Steering 15 Left indicator 16 Switch magnetization on off 1 17 Horn 18 Close grab 19 Raise boom 20 Open grab 21 Lower boom 22 Swing brake foot sw...

Page 79: ...ial display screens are available for authorized service personnel which appear only after an access code is entered 4 2 10 3 Operating states Normal mode If the ignition is switched on after a long peri od of time the display electronics need a few seconds to ramp up The functionalities of the display are not available during this time Once the display control unit is fully booted up the main con...

Page 80: ...king handling rate and fuel consumption into ac count 4 2 11 2 Mode setting following engine start Default setting When the motor is started ECO mode is switched on Optional settings via the Service Menu The mode set after switching off the machine is retained when it is restarted h Chapter 4 5 12 Service menu 4 2 11 3 Switch the mode functions Press buttons 33 1 33 2 33 3 The mode selected e g EC...

Page 81: ...Rotating Slewing Selecting functions in the display menu Pressing There are 3 possibilities Press briefly Selected function is triggered As an example Switch on driving light Keep the button pressed Selected function remains triggered As an example Raise the cab Double click Leads from each deeper menu level to the main control display Rotating Navigate the display menu Setting e g of speed B S B ...

Page 82: ...ed func tions can be operated in two ways 4 2 12 3 Focus and multifunction display On the multifunction display the focus is con trolled with the 4 way rocker switch 36 3 Depending on the display screen and sen sitive area the arrow buttons 36 4 are giv en different assignments They either move the focus further in the direction of the arrow or change a selected preset value With the example of th...

Page 83: ...ange the indicator from time to operating hours on the main control display 38 1 note that the focus after the machine start is initially at the bottom right 38 2 Use the mini joystick 38 3 to move the focus to the sensitive area for time operating hours 38 5 Press the but ton 38 4 to change the indicator If the focus is on a sensitive area for set values the button 38 4 changes the val ues accord...

Page 84: ...in control display If no action is taken by the operator in a different display screen the main control display appears after a few seconds Activating the sensitive area 39 1 or press ing the button 38 4 twice exits the particu lar display screen and jumps to the next higher level BSB50756 1 1 1 Fig 39 Exiting the display screen ...

Page 85: ...nding on the specifica tion in the display settings menu Speed menu FINE MODE Branches from the main control display Speed menu FINE MODE Change diesel engine speed Change hydraulic pump FINE MODE Function menu Move the cab Windscreen wiper Loading equipment shutdowns Flashing beacon Float function Lubrication pulse Auto idling system Working headlamps Main menu h See next page Normal magnet sys t...

Page 86: ...Back 1 ECU diagnostics 2 LCC diagnostics Linde only 3 Operating hours 4 CANopen diagnos tics 5 LMB HRB diagnos tics 6 Grease lubrication system diagnostics 7 Magnet system diagnostics 9 Carry out lamp test Display settings Date and time specifi cations Daytime and nighttime brightness specifica tions Design Color of com fort magnet system display optional Language specifica tion Standby brightness...

Page 87: ... system 7 BSB50688 FQC Fuchs Quick Connect Special equip ment 8 BSB50689 Not Used 9 BSB50689 Not Used 10 BSB50690 Indicator malfunction in load limit sensing control 11 BSB50691 Indicator coolant temperature BSB50749 Indicator charge air temperature 12 BSB50693 Indicator hydraulic oil temperature 13 BSB50694 Indicator air filter clogging BSB50748 Indicator return air filter clogging 14 BSB50695 In...

Page 88: ...ing brake 25 BSB50707 Indicator water in fuel 26 BSB50708 Indicator reversing fan 27 BSB50709 Indicator magnet system 28 BSB50710 Indicator close range expansion dipperstick 29 BSB50711 Indicator height limitation active op tional 30 BSB50712 Indicator range limiting active op tional 31 BSB50713 Not Used 32 BSB50714 Not Used 33 BSB50714 BSB50715 Indicator note message text 34 BSB50716 XXXXXXX XXXX...

Page 89: ...B50727 Lower window section windshield wiper 53 BSB50733 Range limiting BSB50738 Reduce setting value 54 BSB50728 Cab forward 55 59 BSB50723 Not Used 60 BSB50729 Flashing beacon 61 BSB50731 Cab backward 64 BSB50734 Boom float function remote range 65 BSB50735 Boom float function close range 66 BSB50736 Manual lubrication impulse uppercar riage 67 BSB50737 Auto idling system 68 BSB50723 Not Used 69...

Page 90: ...ssages Fault messages appear via the flashing symbol 46 8 in the bar 46 5 as a red text message Measured values are indicated in area 46 6 as a numerical value or bar in the case of monitored functions by color change of symbol or background The date time operating hours machine iden tification and speed of the diesel engine op tional are displayed in area 46 7 The sensitive areas 46 1 and 3 are d...

Page 91: ...tton Briefly press the button In order to open a menu Briefly press side function button for the function menu with the 4 way rocker press the central button The menu appears or multifunction button Use the mini joystick to navigate the focus to the desired sensitive area Briefly press the button The menu appears Some functions can be configured In order to open a configuration menu Press the side...

Page 92: ...d with the button by turning it clockwise or decrease it by turning it coun terclockwise or Increase speed with the up arrow key or decrease it with the down arrow key ATTENTION Regardless of the set and displayed gas position 0 100 it is not possible to start the diesel engine other than in idle mode To set FINE MODE Using the arrow key or the mini joystick move the focus in the FINE MODE 49 2 di...

Page 93: ...Structure The button is marked with the symbol 50 1 In slow gear a symbolized LED 50 2 also appears The current range is shown by the indicator 50 3 Operating note Briefly press the side function button next to the button 50 1 or multifunction button Navigate focus to button 50 1 Briefly press button BSB50553 F 09 43 11 03 2011 MHLXXX XXXX 1800 UPM 0 5 10 15 20 25 120 0 ARBEITSHYDRAULIK IST GESPER...

Page 94: ...er reset and is based on data from the engine control sys tem Call up Main control display Notes on operation Changing the display 51 2 Briefly press the side function button next to the button 51 4 or multifunction button Navigate focus to button 51 4 Briefly press button Resetting a counter in the display 51 2 Press and hold the side function button next to the button 51 4 or multifunction butto...

Page 95: ...etting values with the arrow keys of the 4 way rocker switch or the func tion keys It appears automatically as soon as the focus is navigated to a square with a function that can be set Operating note Use the arrow keys to navigate the focus to the desired button Press the central button For those functions that can be adjusted change the value with the function key for example 53 3 Then briefly p...

Page 96: ...a message is pending the warning symbol 57 2 on the button flashes Press the button 57 2 to exit the camera image Operating note To make the camera image appear continu ously briefly press the side function key next to the button 54 1 If the connection is made the camera im age appears or multifunction button Navigate focus to button 54 1 Briefly press button BSB50553 F 09 43 11 03 2011 MHLXXX XXX...

Page 97: ... too low Blue ISO guard function test is running The appearance of the symbol in the indicator 59 3 shows the current operating mode To change this activate button 59 1 until the magnet system operating mode selection menu appears Fig 60 This menu allows you to select an operating mode and shows the current isolation resistance measurement 60 10 If required you can use button 60 9 to initiate an I...

Page 98: ...BSB51157 Red symbol white background Electrical overload The connected magnetic plate has overloaded the generator BSB51158 Red symbol white background Short circuit in connection line or magnetic plate F 09 43 11 03 2011 MHLXXX XXXX LE XXX 1800 UPM 0 5 10 15 20 25 120 0 ARBEITSHYDRAULIK IST GESPERRT FEHLERMELDUNG 95 C 75 C 0 1 9 120 100 80 60 40 20 0 F 09 43 11 03 2011 MHLXXX XXXX LE XXX 1800 UPM...

Page 99: ...ure The button is marked with the symbol 64 1 After preselection of reversing fan mode a symbolized LED 64 2 also appears The current status is displayed by the indicator 64 3 Operation Briefly press the side function button next to the button 64 1 The reversing fan mode is preselected The symbolized LED 64 2 appears A re versal of direction occurs after that rever sal occurs at the specified inte...

Page 100: ... 9 or multifunction button Navigate focus to the desired button 66 0 9 Briefly press button F 09 43 11 03 2011 MHLXXX XXXX 1800 UPM 0 5 10 15 20 25 120 0 ARBEITSHYDRAULIK IST GESPERRT FEHLERMELDUNG 95 C 75 C 0 1 9 BSB50554 1 Fig 65 Opening the menu F1 F2 F3 F4 F6 F7 F8 F9 F5 Display Settings Service Menu Diagnostics Menu System Information ESC User Settings BSB50555 3 2 1 0 4 8 7 6 5 9 Fig 66 Main...

Page 101: ...7 0 9 Briefly press button Turn the button In the cell for time and date move the focus to the desired posi tion using the mini joystick Briefly press button ATTENTION Selection of a different table cell or exiting the display screen is only possible once the table cell is no longer active F1 F2 F3 F4 F6 F7 F8 F9 F5 Brightness Day 10 43 55 06 08 2011 ESC Language 0 BSB50621 2 1 0 8 7 6 5 9 100 0 5...

Page 102: ... current entry Still outstanding numbers are represented by the _ sign numbers that have already been en tered are represented by the sign The numbers are entered via the buttons at the side 69 2 An entered number is indicat ed by the number block 69 1 with a white background The sign 69 5 represents the arrow key of the rocker switch for deleting a number the sign 69 4 for aborting the entry Alte...

Page 103: ...splay screen indicates the status of the components connected on the CANopen bus Call up Main control display Main menu Diag nostics menu CANopen diagnostics F1 F2 F3 F4 F6 F7 F8 F9 F5 BSB51160 ESC Lamp Test Diagnostics Lubrication LE Diagnostics 3 2 1 0 4 8 7 6 5 9 CANopen Diagnostics OPERATING HOURS ECU Diagnostics Diagnostics Magnet System Fig 70 Diagnostics menu 0 Back 1 ECU diagnostics 2 Not ...

Page 104: ...m D Plus WORK HYDRAULICS DRIVE ENGINE IGNITION ON Ignition Off With Engine Running Therof Not At Low Idle LS Pressure over 380 bar Load over 110 F1 F2 BSB50625 Fig 72 Operating hours 1 DIESEL ENGINE from the engine control device 2 ENGINE RUN TIME of D Plus 3 WORKING HYDRAULICS 4 TRAVEL MOTOR 5 IGNITION ON 6 With the engine running switch off the ignition ser vice engineers only 7 Not in low idle ...

Page 105: ...OLANT 2 1 4 6 8 9 3 5 7 10 11 FAN SPEED HYDRAULIC OIL 12 BATTERY VOLTAGE ALTERNATOR CHARGING VOLTAGE 14 13 15 Fig 73 ECU diagnostics 1 OPERATING HOURS h min 2 SPEED PRESET RPM 3 ENGINE SPEED RPM 4 CURRENT TORQUE 5 LOADING AT CURRENT SPEED 6 FUEL CONSUMPTION l h 7 OIL PRESSURE mbar 8 COOLANT LEVEL 9 COOLANT TEMPERATURE C 10 CHARGE AIR TEMPERATURE C 11 COOLANT FAN SPEED RPM 12 HYDRAULIC OIL FAN SPEE...

Page 106: ...is displayed as a per centage of the load limit pressure with a bar graph 76 7 h Chapter 5 19 Important functions 9 5 9 7 5 4 B S B 5 0 6 3 5 Q 2 4 B o o m U p Q 2 3 B o o m D o w n Q 2 2 S tic k O u t Q 6 S tic k In L o a d L im P re s s b a r 2 1 4 3 5 L o a d L im P re s s 3 8 0 b a r L o a d P re s s b o tto m b a r 6 L o a d L im P re s s 3 8 0 b a r L o a d P re s s ro d b a r L o a d L im P...

Page 107: ... to button 79 11 Briefly press button F1 F2 F3 F4 F6 F7 F8 F9 F5 BSB51160 ESC Lamp Test Diagnostics Lubrication LE Diagnostics 3 2 1 0 4 8 7 6 5 9 CANopen Diagnostics OPERATING HOURS ECU Diagnostics Diagnostics Magnet System Fig 77 Diagnostics menu 6 Grease lubrication system diagnostics F3 F4 F6 F7 F8 F9 F5 F1 F2 BSB50883 4 5 6 1 3 2 Uppercarriage grease lubrication system Appointed Pause time Ap...

Page 108: ...ig 80 Manual mode F3 F4 F6 F7 F8 F9 F5 F1 F2 BSB50886 Uppercarriage grease lubrication system Pump Status Piston detector HIGH GREEN LOW GRAY ERROR Status change Detected 1 2 Fig 81 Pump stationery with error message 1 ERROR 2 Status change detected MENUE 2 BSB51118 GEMA ERROR UCE Clock Overload OC Overvoltage OV Overtemperature UCE Top Left UCE Bottom Left UCE Top Right UCE Bottom Right Outpt Lim...

Page 109: ...xt to the desired button 85 0 2 or multifunction button Navigate focus to button 85 0 2 Briefly press button F3 F4 F6 F7 F8 F9 F5 6 8350 200 30 01 03 01 01 02 01 00 00 F1 F2 BSB51000 6 8350 200 10 001 01 02 00 02 00 6 8350 200 40 01 01 00 02 02 Display Software Number Display Firmware Version Display Software Version Main Control Software Number Machine Hardware Version Main Control Software Versi...

Page 110: ...pause times However freely selectable pause times can also be set in the cell 86 2 Operating note Briefly press side function key next to the desired button 86 5 9 or multifunction button Navigate focus to button 86 5 9 Briefly press button To enter individual pause times Activate side button 86 1 The current pause time in minutes 86 3 is shown with a white background Change the pause time using t...

Page 111: ...nently 87 4 n Set the height limitation to the maximum possible value to permanently deactivate Operating note Move loader attachment into the desired cut off position In so doing take into ac count the cut off path that the loading equipment needs until it comes to a stop Briefly press side function key next to the desired button 87 1 or 2 or multifunction button Navigate the focus to the button ...

Page 112: ......

Page 113: ...rting the diesel engine 5 11 5 5 4 Switching off the diesel engine in a controlled manner 5 13 5 5 5 Switching off the diesel engine in an uncontrolled manner 5 13 5 6 After starting 5 14 5 6 1 Checking the diesel particle filter status 5 14 5 6 2 Carry out lamp test 5 16 5 6 3 Checking the control unit 5 17 5 6 4 Warming up the loading machine 5 18 5 6 5 Adapting the loading machine to the work t...

Page 114: ... 42 5 15 5 Driving downhill and uphill 5 42 5 16 Charging 5 43 5 16 1 n Safety rules 5 43 5 16 2 Positioning the loading machine 5 44 5 16 3 Moving the loading equipment 5 45 5 16 4 Turning and braking the uppercarriage 5 46 5 16 5 Operating the grab 5 48 5 17 Hoisting optional 5 49 5 17 1 General 5 49 5 17 2 n Safety rules 5 49 5 18 Parking the loading machine 5 50 5 19 Important functions 5 52 5...

Page 115: ...1 5 21 2 Coolant Temperature 5 82 5 21 3 Coolant level 5 83 5 21 4 Oil pressure 5 84 5 21 5 Charge air temperature 5 85 5 21 6 Air filter differential pressure 5 86 5 21 7 Fuel prefilter 5 86 5 21 8 Hydraulic fluid temperature 5 87 5 21 9 Hydraulic oil level 5 88 5 21 10 Hydraulic oil filter main and auxiliary circuits 5 89 5 21 11 Diesel particle filter soot loading 5 90 5 21 12 Bypassing the shu...

Page 116: ...rtant for the operating personnel Display and control elements The description is largely structured in chrono logical order Some functions are available only when the diesel engine is running and therefore appear later Knowledge of the en tire chapter is necessary for an understanding of the associations n Only operate the loading machine if you understand the operating instructions in their enti...

Page 117: ...replaced with an original cab from the ma chine manufacturer 5 1 2 Armrest switch If the left armrest is flipped up travel and work functions are disabled This reduces the dan ger of control elements being actuated inad vertently If work operation is interrupted flip up the left armrest if possible Always flip up the left armrest Before standing up from the operator s seat Before leaving the cab 5...

Page 118: ...g the loading machine Inspect and secure the working area around the machine Check to see whether loading machine and tool are suitable for the intended work Check to see whether the position of the loading machine relative to the material to be loaded is favorable and whether the ground is suitable as a support surface Check to see whether regeneration of the diesel particle filter is possible at...

Page 119: ...or work operation are in the cab Stairs are mounted on the undercarriage and on the cab Handles are located on the out side of the cab and in the cab Mounting Use the handle 94 1 to open the cab door and latch it in the locking device 94 2 The lever 96 7 can be used to release the locking mechanism from the floor Check whether the door is secure Enter the cab n Be especially careful when going fro...

Page 120: ...e 97 1 Engage cab door in the lock with a gentle swinging motion Release steering column using the foot switch 97 3 and swivel it toward the front window Unbuckle seat belt and flip up left armrest 97 2 Exit the cab n Be especially careful when going from platform 97 4 to step 95 3 and then to step 95 3 3 1 5 4 6 2 B S B 5 0 0 7 2 Fig 97 Cab door grab handles and control ele ments ...

Page 121: ...ock key in tool kit Snap the maintenance door 99 3 into place in the locking device using the door latch 99 4 Pull out the ladder 99 2 Climb onto the platform 99 5 in the up percarriage After dismounting Slide the ladder 99 2 back into the hatch and close the hatch If this is not done travel and work functions are disabled Unlock the door latch 99 4 by pressing in and close the maintenance door 99...

Page 122: ...at Optional The heated seat switches off automatically when the temperature is reached 2 Rocker switch for upper and lower lumbar support tilt forward lumbar part round tilt backward lumbar part straight 3 Handle for backrest adjustment tilt 4 Two point safety belt 5 Hand wheel for armrest height 6 Stop lever for horizontal spring system reduces horizontal vibrations in direction of travel Lever l...

Page 123: ...2 and guide belt back 5 4 3 Adjusting the steering column j WARNING Serious injury from uncontrolled steering movements Only adjust steering column when the loading machine is stationery In an emergency Administer first aid seek treatment from a doctor Adjust height Hold the steering wheel firmly Unscrew locking device 102 7 and raise the steering wheel up to the desired height Tighten down lock 1...

Page 124: ...Swing in both locking levers 103 1 The windshield is unlocked Use the two unlocking levers to slide the windshield up 103 2 and back 103 3 un der the cab roof as far as the two locking devices 103 4 Unfold both unlocking levers 104 1 such that the locking bolts 104 2 snap into the holders 104 3 The windshield is locked Closing the windshield Swing in both unlocking levers 103 1 The windshield is u...

Page 125: ...handle 108 2 and hook it into the brackets 108 1 in the desired position Skylight Pull the sunblind forward using handle 108 4 and hook it onto the brackets 108 3 in the desired position The springs will pull the sunblind back up When rolling the sunblind up take hold of it by the handle 108 2 or 108 4 and guide it back 5 4 6 Switching interior lamp on as needed The interior lamp 92 2 can be used ...

Page 126: ...ngine the battery isolator switch 111 1 must be switched on The battery isolator switch is located on the underside of the uppercarriage to the left of the hydraulic oil tank ATTENTION Risk of machine damage The battery isolator switch should only be used once the ignition has been switched off for at least 15 seconds If optional devices such as sup plementary heating or additional equipment are i...

Page 127: ...ator 112 15 will go out Buzzer Brake pressure Off Adequate brake pressure Interval Brake pressure still sufficient but diesel engine is turned off Continuous tone Inadequate brake pressure Indi cator 112 15 lights up n Do not release parking brake Checking indicators Indicator 113 66 for side light flashes Adjust as needed Check message texts 112 34 and indica tors Indicators 113 58 and 113 60 mus...

Page 128: ...t the starting opera tion with the start stop button 115 31 ATTENTION Risk of machine damage Wait at least 30 seconds before repeating a starting operation After starting slowly warm up the loading machine Only then switch to full power No starting operation If the start stop button 115 31 is pressed but no starting operation is triggered it may be deactivated h Chapter 5 21 Monitoring the machine...

Page 129: ...5 Switching off the diesel engine in an uncontrolled manner ATTENTION Do not switch the diesel engine off when running at full throttle but al low it to run for a short time at low idle without load n Reduce the engine speed to low idle speed as far as possible manually using the multifunction button 116 15 Only switch off immediately in an emergency h Chapter 5 7 1 Specifying the diesel en gine s...

Page 130: ...eration running During the regeneration the particles lodged in the filter burn off Exhaust gas speed and exhaust temperature increase up to 650 C Therefore regeneration should not take place in a hall with combustible and or lightweight materials for example but in the open air in stead The display 118 62 therefore has a button function in order to prevent a regenera tion The tendency is indicate...

Page 131: ...ading of the diesel particle filter increases further The diesel par ticle filter monitor is engaged h Chapter 5 21 11 Diesel particle filter soot loading Pending filter change During each regeneration ash is generated in small quantities that remain in the diesel parti cle filter Therefore the diesel particle filter needs to be changed at the relevant mainte nance intervals If the ash content is ...

Page 132: ...lements must be replaced immediately Main control display Main menu Diag nostics menu Carry out lamp test Function keys Press function key 120 9 and hold it The various lighting elements are switched on or multifunction button Using the mini joystick navigate the focus to the button 120 9 Press button and hold it BSB50851 Lampentest Diagnose Fettschmieranlage 9 Fig 120 Lamp test ...

Page 133: ... doctor Check which type of control unit the ma chine is equipped with h Chapter 4 2 1 Control units overview Remain buckled in Fold down left armrest The hydraulic work ing functions are now enabled Increase diesel engine speed h Chapter 5 7 1 Specifying the diesel en gine speed Carefully operate the control elements indi cated on the sign h Chapter 5 13 Retracting or extending outrigger h Chapte...

Page 134: ...temperature has been reached if background color 1 is black XX C 1 BSB50847 Hydraulic fluid temperature Operating temperature has been reached if background color 1 is black h Chapter 5 21 2 Coolant Temperature Chapter 5 21 8 Hydraulic fluid temperature 5 6 5 Adapting the loading machine to the work task Position the loading machine at the materi al to be loaded Specify diesel engine speed and FIN...

Page 135: ...ng system the current speed either chang es immediately or only after an hydraulic func tion is activated Speed and FINE MODE menu with auto idling system The selected speed is displayed in the Speed and FINE MODE menu 124 1 It only ap pears when the button is turned slowly 124 7 The focus is on the speed indicator with the symbol 124 2 The specified value is displayed via the bar 124 4 and as a p...

Page 136: ...MODE menus h Chapter 5 7 1 Specifying the diesel en gine speed The focus is on the speed indicator 125 1 The FINE MODE 126 1 indicator is located next to it with the FINE MODE symbol 126 2 The specified value is displayed via the bar 126 4 and numerically 126 3 Multifunction button Using the mini joystick 126 6 navigate the focus to the FINE Mode 125 2 indica tor Immediately set the desired value ...

Page 137: ...t circulating air or outside air j WARNING Fatigue due to used air Only switch on circulating air mode for a short period of time Ensure a fresh air supply for longer operation In an emergency Switch off the loading machine Open the side windows The heater and air conditioning can be oper ated with outside air or circulated air Outside air opening 128 1 and circulating air opening 127 1 must remai...

Page 138: ...r and then warms it The ejected air is thereby drier and does not steam up the windows Switch on the air conditioning system with the button toggle 129 83 The indicator on the button toggle 127 83 must light up Adjust the heating level blower and air distribution as described above Switching the heater controller off The temperature indicated on the digital display 129 85 should be lowered with th...

Page 139: ... used to adjust the displayed temperature as required The room temperature in the cab falls The ejectors 127 18 21 can be used to adjust the air distribution as required For maximum cooling The temperature indicated on the digital display 130 85 should be lowered with the minus button toggle 130 84 until the value lo is displayed Set blower on the highest speed using the knob 130 80 Close the outs...

Page 140: ...chbox 131 1 and bottle holder 131 2 are located behind the driver s seat Both are connected to the conditioning system via a controllable vent No temperature control If cooling is not wanted slew the lever as far right as it will go B S B 5 1 2 0 0 2 1 Fig 131 Bottle holder and lunchbox ...

Page 141: ...ystem is switched on To prevent heat accumulation the ejector 132 20 cannot be closed in a cab with supplementary heating ATTENTION In the case of strong accumulation of dust change the air filter element every 100 operating hours h Chapter 7 6 4 Maintenance and inspection plan j WARNING Burns from igniting fuels lubri cants and coolants The supplementary heating must always be switched off when r...

Page 142: ... of the heating would be in terrupted In an emergency Extinguish fire Administer first aid seek treatment from a doctor If the battery isolator switch is removed the timer must be reactivated Insert battery isolator switch Reproduce factory settings see manufac turer s documentation Remove fuse for timer in the central elec trical system and reinsert Perform initial commissioning see manu facturer...

Page 143: ... and cab roof 135 71 72 can be selected and dese lected BSB50852 1 Headlights selected Border color 1 orange BSB50853 1 Headlight deselected No border 1 Main control display Function menu Multifunction button Use the mini joystick to navigate the focus to the desired headlight Briefly press button or four way rocker switch Use the arrow keys to navigate the focus to the desired headlight Press the...

Page 144: ...shows the status BSB50758 Indicator off Wipers switched off BSB50759 Indicator flashes Wiping with the pre sets of the function menu BSB50759 Indicator with continuous light Wip ers in continuous operation Wipers Press button briefly in order to change the status Wiper water Press button down and hold it in order to wipe with wiper water After the button is released the wipers continue to wipe in ...

Page 145: ...0 while the other wipes in intermittent mode Control display Function menu Multifunction button Using the mini joystick navigate the focus to the upper 138 45 or optionally to the lower windshield wiper 138 52 Set the desired interval time with the but ton Briefly press button or four way rocker switch Using the arrow keys navigate the focus to the upper 138 45 or optionally to the low er windshie...

Page 146: ...gain Indicators and direction indicators go off 5 11 3 Horn Press button toggle 139 41 on the left hand four way control lever 5 11 4 Operating the rotating beacon op tional The rotating beacon is operated via the func tion menu The color of the border around the square 140 60 indicates the status BSB50852 1 Switched on Border color 1 orange BSB50853 1 Switched off No border 1 Special feature with...

Page 147: ... lines Maintain a safe distance If this is not possible arrange for safe de energizing of the overhead lines If the machine touches an overhead power line it must only be exited or touched by per sons standing outside the cab when it is cer tain that the machine is no longer in contact with the power line or the electricity supply has been switched off Driving with the cab elevated Move cab into h...

Page 148: ...anel Press the toggle button corresponding to the movement direction 143 52 50 73 74 until the desired position is reached or function keys Main control display Function menu Press the toggle button corresponding to the function button 142 40 47 54 61 un til the desired position is reached or multifunction button Main control display Function menu Using the mini joystick navigate the focus to the ...

Page 149: ...ght dynamics 5 13 2 4 point outrigger The diesel engine is running the left arm rest is flipped down All outrigger legs are moved together Slowly extend the outrigger and retract it promptly Extend the outrigger Move the lever 144 2 forward sensitively If the desired position is reached bring lever 144 2 into the central position and release it ATTENTION If after the outrigger is extended it is re...

Page 150: ... the ignition is switched on n The arrangement of the button toggles corresponds to the arrangement of the outrig ger legs if the cab is over the steering axle BSB50759 Indicator on Outrigger leg selected BSB50758 Indicator off Outrigger leg deselect ed First select all four outrigger legs with the button toggles 145 75 78 and position the loading machine Deselect all outrigger legs that are not n...

Page 151: ...ted via the uppercarriage and loading equipment 147 6 is only distributed over the oscillating axle bearing 147 4 to the axle 147 3 and wheels 147 1 and 2 If the uppercarriage is longitudinally aligned with the undercarriage no greater tipping torque is produced with the oscillating axle unlocked If the uppercarriage is turned the center of gravity 148 1 moves away from the oscillating axle bearin...

Page 152: ...f locked BSB50759 BSB50824 Indicator on unlocked The oscillating axle is locked automatically when the parking brake 150 54 is applied or if the diesel engine is stopped even if the button toggle 150 63 is switched on Diesel engine is running Press the button toggle 150 63 as need ed F 09 43 11 03 2011 MHLXXX XXXX 1800 U PM 0 5 10 15 20 25 95 C 75 C 0 1 9 120 0 34 21 33 BSB50657 Fig 149 Oscillatin...

Page 153: ...lid capable of sup porting loads and free of obstacles The max permitted incline is 5 Cab is over steering axle The control elements for driving direction and steering are related to the steering axle The cab should therefore be over the steering ax le n Cab is over oscillating axle avoid If the cab is over the oscillating axle particular caution needs to be exercised The actual direction of trave...

Page 154: ...no persons or obstructions in the direc tion of travel When reversing use the rear view mirror aid and the rear view camera If persons approach the danger zone beep horn and stop Oscillating axle If the cab is over the oscillating axle it must be locked If the cab is over the steering axle unlock if possible Bucket speed Permissible maximum speed 5 km h walk ing speed Depending on the situation an...

Page 155: ...ow gear when the machine is at a standstill In the main control display the button 154 4 indicates the status of the transmission with a symbolized LED Corresponding messages 154 18 and text outputs 154 34 appear Pressing the button 154 4 switches the transmission range 154 4 154 18 Transmission range BSB50830 BSB50836 BSB50838 Slow gear Driving with load Loading the loading machine BSB50830 BSB50...

Page 156: ...Operate pedal 155 11 accordingly Switching direction of travel j CAUTION Danger of injury due to uncon trollable driving statuses Only change from forward to re verse traveling and vice versa when the machine is at a stand still Do not reverse In an emergency Administer first aid seek treatment from a doctor Stopping Release accelerator pedal 155 10 or 155 11 The travel speed decreases until the l...

Page 157: ...the diesel engine has been turned off for some time Indicator 156 15 and the buzzer indicate the status BSB50860 Buzzer and indicator off Brake pres sure sufficient BSB50876 n Buzzer and indicator on Brake pressure no longer sufficient Apply parking brake or start diesel en gine Operate pedal 157 9 The braking effect changes depending on the pedal travel Parking brake Parking brake for parking the...

Page 158: ...ll and uphill When driving up or down steep gradients the loading equipment can be used to prevent the machine tipping over When driving down a steep gradient the loading equipment must be retracted as far as possible When driving up a steep incline it must be extended When driving downhill or uphill it is normally sufficient to lift the loading equipment far enough to maintain good clearance to t...

Page 159: ...te the control elements especially the 4 way control lever gently Position relative to the material to be loaded and working speed relative to the situation Contact area The contact area must be solid and capable of supporting loads The max permitted incline is 5 Loading machine supported When turning the uppercarriage note the permissible all round carrying capacity Do not turn the uppercarriage ...

Page 160: ...al conditions loading equipment should be extended as little as possible during working Distance of the material to be loaded 30 90 of the po tential reach But n The steeper the boom the worse the view from the right cab window n If there is a danger of parts flying around or materials escaping increase distance and close all windows The operating personnel must always ensure a safe distance from ...

Page 161: ...he left arm rest is flipped down Move the four way control lever slowly The further it is pressed the faster the move ment Raise and lower boom ISO Fuchs O K Liebherr Retract and extend dipperstick ISO Fuchs O K Liebherr BSB50954 92 94 90 96 94 96 90 92 90 92 3 13 Fig 161 Assignment with ISO control system 92 Beam up 90 Beam down 96 Retract dipperstick 94 Extend dipperstick 5 16 3 Moving the loadi...

Page 162: ...first The indicators 162 24 and 163 55 display the status 163 55 162 24 Swing brake BSB50758 BSB50765 Not active Uppercarriage freely movable BSB50759 BSB50878 Engaged Uppercarriage locked While the uppercarriage is stationary brief ly press button toggle 163 55 or button toggle on the left hand four way control lever 163 44 or foot switch 163 5 op tional F 09 43 11 03 2011 MHLXXX XXXX 1800 U PM 0...

Page 163: ...e the four way control lever in the de sired direction of rotation The farther it is swung the faster the uppercarriage turns Hydraulic braking Release the four way control lever The four way control lever swings back into the 0 position The uppercarriage slowly de celerates and stops or Press the four way control lever in the op posite direction The uppercarriage decel erates quickly and immediat...

Page 164: ...ver 165 13 press and hold the button toggle for the direction of rotation in question 165 45 or 47 until the desired position is reached Opening and closing Move the four way control lever in the de sired direction The farther it is swung the faster the grab tines move If the load is securely gripped release the four way control lever if possible Opening and closing ISO Fuchs O K Liebherr BSB50961...

Page 165: ...e with high visibility vests must be wearing personal protective equip ment and may only be in areas directly visi ble to the machine operator The area of movement of the personnel attaching the loads must be free from obstructions and must allow secure footing Prior to beginning work the personnel at taching the loads are to be informed of the range of movements and the risks of dan gers from the...

Page 166: ...ard stabilizer plates if using enlarged stabilizer plates optional placed on the ground fig 166 Procedure ATTENTION Lower work attachment carefully because the ground can be damaged by the mass of the loading equipment Lower the loading equipment to the ground Switch on the parking brake button toggle 167 54 and release the service brake 167 9 Switch the swing brake button toggle 167 55 on or alte...

Page 167: ...at least 30 seconds then turn the ignition key to I and wait about 5 seconds for the machine control unit to start up Press down and hold the button toggle 167 64 and briefly actuate all hydraulic levers in order to relieve the hydraulic sys tem of pressure Turn the ignition key 167 29 to 0 and remove it Fold up the left armrest 167 4 Lock the cab as well as all windows and skylights to prevent un...

Page 168: ...e coordinates of the cut off range are per manently preset Depending on the oil tem perature and equipment configuration the cut off path 168 3 can be extended by up to 0 5 m and depending on the retracting speed and grab content by up to 1 0 m The close range expansion is always deac tivated automatically when the ignition is switched on Corresponding indicators 169 28 and text messages 169 34 ap...

Page 169: ...ton 171 53 Corresponding indicators 169 28 and text messages 169 34 appear on the main con trol display Symbol Close range Actions BSB50780 1 Dipperstick in close range Retracting dipperstick possible Indicator not flashing color 1 red broken line Text message CLOSE RANGE CUT OFF STICK IS BYPASSED BSB50780 1 Dipperstick outside Indicator flashing color 1 red broken line Text message and func tion ...

Page 170: ... 34 Symbol Value Actions BSB50787 1 20 0 Up to 90 Color 1 green No text out put 90 and above Color 1 yellow After a short time the warning buzzer sounds text output OVERLOAD 100 and above Color 1 red Warning buzzer sounds immediately text out put OVERLOAD 100 corresponds to approximately 75 of the static tip ping load Activation deactivation Move black key switch 173 34 to the de sired position BS...

Page 171: ... the cut off limit can be changed h Chapter 4 5 14 2 Set limits optional The height limitation is always activated au tomatically when the ignition is switched on On the main control display corresponding indicators 176 30 and text messages 176 34 appear Symbol Limit Actions BSB50765 Loading de vice outside None BSB50768 1 Loading de vice in the limit zone Corresponding func tion is switched off I...

Page 172: ...tton Corresponding indicators 178 29 and text messages 178 34 appear on the main con trol display Symbol Limit Actions BSB50769 1 Dipperstick inside Extending dipperstick or raising boom possi ble Indicator not flashing color 1 red Text message HEIGHT LIMITATION IS OVERRIDDEN BSB50769 1 Dipperstick outside Indicator flashing color 1 red Text message and func tion as above Switch to the main contro...

Page 173: ...t will exceed the cut off limit with further actuation The coordinates of the cut off limit can be changed h Chapter 4 5 14 2 Set limits optional Range limitation is always activated automati cally when the ignition is switched on On the main control display corresponding indicators 180 30 and text messages 180 34 appear Symbol Limit Actions BSB50765 Loading de vice outside None BSB50763 1 Dippers...

Page 174: ...esponding indicators 182 30 and text messages 182 34 appear on the main con trol display Symbol Limit Actions BSB50764 1 Loading de vice inside Extending dipperstick or lowering boom pos sible Indicator not flashing color 1 red Text message RANGE LIMITATION IS OVERRIDDEN BSB50764 1 Loading de vice outside Indicator flashing color 1 red Text message and func tion as above Switch to the main control...

Page 175: ...ff No float function de sired Operation select range or switch off float function In the function menu the border around the square indicates 185 64or 65 the selected range If the float function is switched off no range is indicated To alter Multifunction button Four way rocker switch Main control display Function menu Navigate the focus to the square 185 64 or 65 Use the button or central button ...

Page 176: ...y Raising and lowering boom possible BSB50778 1 Within the thresholds Foot switch operated and held Color 1 yellow Text message BOOM FLOAT FUNCTION IS ACTIVE Control unit active the boom is raised by the con trol unit Lowering boom for opera tion disabled Main control display Perform loading work until the grab comes close to the ship s floor Now also operate and hold foot switch 187 5 and continu...

Page 177: ...aulic pressure to 355 bar It is to be used only briefly in cases of heavy work for example The pressure increase is effec tive only for raising the boom and extending the dipperstick Press button toggle 188 49 on the right four way control lever and keep it held down I 0 BSB50655 49 Fig 188 Increasing the operating pressure ...

Page 178: ...aulic function the diesel engine ramps up to the prescribed working speed Switching automatic idling on or off Main control display Function menu The automatic idling is switched on or off in the function menu The border around the square 189 67 indicates the status BSB50792 Auto idling system switched on Border color orange BSB50791 Auto idling system switched off No border Function keys Press fu...

Page 179: ...es Level 1 Auto idling After a few seconds the engine speed is re duced to under the idle speed Level 2 Engine shutdown The diesel engine automatically switches off after a specified time 1 min 30 mins After shutdown the ignition is switched on for around 1 hour Switched on Headlamps stay on for 1 hour Working floodlights are turned off immedi ately Settings in the service menu Time until the engi...

Page 180: ... sys tem on off h Chapter 5 19 7 Auto idling system 5 19 8 4 Engine shutdown The pending shutdown is shown on the dis play 191 2 by A red symbol with the time e g 9 33 minutes to shutdown 5 19 8 5 Starting the diesel engine after shutdown Press the start stop button briefly 5 19 8 6 Settings in the service menu Information about access to the service menu h Chapter 4 5 12 Service menu Adjusting th...

Page 181: ... F7 function key New value is set Exit the service menu Activating deactivating engine shutdown authorization Factory setting Machine operator cannot switch off shutdown Procedure Service menu Settings Press function key F8 193 4 o change the setting Exit the service menu B S B 5 1 2 9 3 4 Bild 193 Deactivating engine shutdown ...

Page 182: ... function key next to the button 194 5 or multifunction button With the mini joystick navigate the focus to button 194 5 Briefly press button Corresponding indicators 194 26 and text messages 194 34 appear on the main con trol display BSB50797 1 Reversing fan mode switched off Indicator color 1 white No text message BSB50799 1 120 0 Reversing fan mode switched on The time until reversing is displa...

Page 183: ...tween the reversal of di rection can be changed in the Reversing fan pause times menu If it is changed a reversal of direction occurs after that reversal takes place at the new intervals h Chapter 4 5 14 1 Reversing fan pause times optional F1 F2 F3 F4 F6 F7 F8 F9 F5 60 min BSB50592 ESC 15 50 60 30 40 Fig 195 Reversing fan pause times ...

Page 184: ...icators 196 22 and 197 64 display the status 197 64 196 22 Travel and work functions BSB50759 BSB50765 Enabled BSB50758 BSB50879 Disabled Text message WORKING HYDRAULICS DISABLED F 09 43 11 03 2011 MHLXXX XXXX 1800 U PM 0 5 10 15 20 25 95 C 75 C 0 1 9 120 0 BSB50659 22 34 33 Fig 196 Disabling travel and work functions I 0 BSB50660 64 Fig 197 Disabling travel and work functions 5 19 10 Disabli ng t...

Page 185: ...d out when the diesel en gine is stopped In order to lower the load when the diesel en gine is stopped or to discharge any oil pres sure present in the hydraulic system Authorized person Turn key switch 150 33 to position I Operating personnel Lower the load by lowering the boom or retracting the dipper stick or reduce the oil pressure in the hy draulic system by triggering another work movement I...

Page 186: ...rial Never stand underneath the magnetic plate In the event of a malfunction in the magnetic system set the load down immediately Discontinue any operation of the magnet sys tem Have the problem corrected by the authorized service person nel In an emergency Administer first aid seek treatment from a doctor j WARNING Danger of injury from electric shock Only install or remove the mag netic plate wh...

Page 187: ...e magnetic plate there may be a reduction in power or damage may occur The relative operating time therefore indicates the period of magnetization as a percentage of the total operating time of the magnet system Please refer to the manufac turer s specifications for the permissible value Magnetic plates from Terex Fuchs 65 relative operating time ATTENTION Excessively long operating times may resu...

Page 188: ...dicates the status of the magnet system BSB51130 Gray symbol Magnet system not ready for switching on Diesel engine not yet started or communication fault BSB50802 Black symbol Magnet system ready to operate Can be switched on If you have not already done so start the diesel engine 09 43 11 03 2011 XXX XXXX LE XXX 1800 U PM 0 5 10 15 20 25 95 C 75 C 0 1 9 120 0 24 X V 120 0 100 80 60 40 20 F BSB51...

Page 189: ...sponding text messages 203 34 will appear notifying you of the automatic ISO guard function test or a speed that is too low for example Indicator 203 27 then indicates the status of the mag net system BSB50804 No symbol Magnet system not yet ready to operate BSB51168 ISO Blue symbol ISO guard function test is running BSB50809 Green symbol Magnet system is switched on and ready to operate Mag netic...

Page 190: ...e function key next to button 204 6 until the magnet system menu Fig 205 appears Select the desired operating mode by brief ly pressing the corresponding function key 205 1 4 Exit the magnet system operating mode selection menu Multifunction button With the mini joystick navigate the focus to button 204 6 Press the button and hold it until the mag net system operating mode selection menu appears W...

Page 191: ...he operating mode for large parts medium parts or chips Move the magnetic plate toward the mate rial For magnetization briefly press button toggle 207 43 Do not do this until just be fore you position the magnetic plate After no more than 5 seconds withdraw the magnetic plate with the material attached To drop the material briefly press button toggle 207 43 Sorting in jog mode j CAUTION Risk of in...

Page 192: ...ot ready for magnetization generator speed too low or ISO guard function test running BSB51134 Green background Magnet system is switched on and ready to operate Mag netic plate magnetization and demag netization possible depending on the selected operating mode h Chapter 4 5 7 Magnet system optional Switching off the magnet system Prerequisite Magnetic plate demagnetized Deactivate button 208 6 u...

Page 193: ...il the symbol for the required operating mode appears Multifunction button With the mini joystick navigate the focus to button 210 9 Briefly press the button repeatedly until the symbol for the required operating mode appears 09 43 11 03 2011 XXX XXXX LE XXX 1800 U PM 0 5 10 15 20 25 95 C 75 C 0 1 9 120 0 24 X V 120 0 100 80 60 40 20 F 100 90 80 70 60 50 40 30 20 10 0 CAN M AG NE T V OLTA GE M AG ...

Page 194: ...12 43 Do not do this until just be fore you position the magnetic plate After no more than 5 seconds withdraw the magnetic plate with the material attached To drop the material briefly press button toggle 212 43 Sorting in jog mode j CAUTION Risk of injury from falling sorting material Use jog mode only at low working heights for sorting In an emergency Administer first aid seek treatment from a d...

Page 195: ... ATTENTION Damage to the dozer blade is pos sible from very uneven surfaces e g kerb stones unadapted speed Raise the dozer blade in front of obstacles Do not travel in high gear Always adapt speed Lowering dozer blade to the ground Press button toggle 214 48 on the right four way control lever once Indicator 213 19 lights up Dozer blade drops Stopping lowering Press button toggle 214 48 on the ri...

Page 196: ...ation seat contact switch 5 20 3 1 Seat contact switch The seat contact switch is installed in addition to the armrest switch It serves as an addi tional safeguard against accidental activation of machine movements when standing up or leaving the cab To disable working hydraulics and travel operation Remove weight from the driver s seat stand up To enable working hydraulics and travel operation Ap...

Page 197: ...d machine back up If the indicator for battery charge control 215 16 or engine oil pres sure control 215 17 lights up switch off the diesel engine imme diately F 09 43 11 03 2011 MHLXXX XXXX 1800 U PM 0 5 10 15 20 25 95 C 75 C 0 1 9 120 0 BSB50637 35 36 13 14 16 17 34 33 25 12 11 22 Fig 215 Multifunction display 11 Coolant temperature or charge air temperature indi cator 12 Indicator for hydraulic...

Page 198: ...vel and work functions enabled again Optical and acoustic warnings can celled again Measures to be taken when a warning oc curs Stop work immediately Leave the diesel engine to cool at a high idle If the engine fails to cool down open the engine hood Leave the diesel engine to cool at a high idle If the warning message is still present after 60 seconds shut down diesel engine Check the water charg...

Page 199: ... WORK HYDRAULICS DISABLED Disable the travel and work func tions Sufficient Warning levels are reset Travel and work functions enabled again Optical and acoustic warnings can celled again Measures to be taken when a warning oc curs Switch off the diesel engine as quickly as possible Visual inspection for potential leaks Top up coolant If the warning message persists call for service personnel F 09...

Page 200: ...ion of diesel engine output to 80 Drops further Diesel engine off Sufficient Warning levels are reset after a brief delay Travel and work functions ena bled again Optical and acoustic warnings cancelled again Engine output enabled again Measures to be taken when a warning oc curs Switch off the diesel engine as quickly as possible Visual inspection for potential leaks Top up engine oil If the warn...

Page 201: ...ning levels are reset Travel and work functions enabled again Optical and acoustic warnings can celled again Below 116 Engine output enabled again Measures to be taken when a warning oc curs Switch off the diesel engine as quickly as possible Check the water charge cooler for contam ination Clean if necessary If the warning message persists call for service personnel F 09 43 11 03 2011 MHLXXX XXXX...

Page 202: ...ssage 225 34 WATER IN FUEL Low Warning level is reset Visual warnings cancelled again Measures to be taken when a warning oc curs Switch off the diesel engine as quickly as possible Drain the fuel pre filter If the warning message persists call for service personnel F 09 43 11 03 2011 MHLXXX XXXX 1800 U PM 0 5 10 15 20 25 95 C 75 C 0 1 9 120 0 BSB50644 13 34 33 22 25 Fig 225 Monitoring the air fil...

Page 203: ...nctions enabled again Less than 80 Visual warnings cancelled again Working speed enabled again Measures to be taken when a warning oc curs Stop work immediately and allow the diesel engine to continue running at its upper idle speed If the engine fails to cool down switch off the diesel engine as quickly as possible Check the hydraulic oil cooler for contami nation Clean if necessary If the warnin...

Page 204: ...travel and work func tions Sufficient Warning levels are reset Optical and acoustic warnings cancelled again Travel and work functions ena bled again Measures to be taken when a warning oc curs Switch off the diesel engine as quickly as possible Visual inspection for potential leaks Top up hydraulic oil If the warning message persists call for service personnel F 09 43 11 03 2011 MHLXXX XXXX 1800 ...

Page 205: ...ns ena bled again Bypass flow filters Flow Actions Too low Start of the warning levels above hydraulic oil temperature of 15 C Indicator 229 13 and message 229 34 FILTER NAME CONTAMINATION Sufficient Warning levels are reset Optical warning cancelled again Measures to be taken when a warning oc curs h The machine can continue to be operated for a short time Perform an oil filter change as quickly ...

Page 206: ...set Automatic after successful re generation 143 and above Indicator 230 58 flashes Additional speed lowering Warning levels are reset Can only be carried out by ser vice personnel of the diesel en gine manufacturer 214 and above No more regeneration possible Replace the diesel particle filter Measures to be taken when a warning oc curs Perform a regeneration If regeneration does not start shut do...

Page 207: ...diesel particle filter so the machine can still be driven and the load ing equipment moved ATTENTION To avoid damaging the diesel en gine the machine may only be moved short distances during by passing Protection is bypassed only for as long as the pushbutton 231 64 is held down I 0 BSB50595 64 Figure 231 Shutdown bypassing 231 ...

Page 208: ......

Page 209: ...very loading and transport 6 1 6 1 Towing the machine 6 1 6 1 1 Power shift gear 6 2 6 1 2 2 speed manual transmission 6 4 6 2 Recovery of the machine 6 5 6 3 Loading with a crane 6 5 6 4 Flat bed trailer loading 6 7 MHL360 E ...

Page 210: ......

Page 211: ...er of injury due to uncon trollable machine The following values must not be exceeded when towing Towing speed max 5 km h Towing distance max 10 km With the diesel engine turned off and the parking brake released all machine brakes are out of op eration and the steering is not ready for operation In an emergency Administer first aid seek treatment from a doctor j WARNING Danger of injury due to ma...

Page 212: ...ling The machine can now be towed After towing the parking brake must be locked again Reengaging the parking brake Start the engine and release the parking brake Remove the screw cap 235 1 Screw back the counter nut 235 3 on the threaded pin 235 2 Turn the threaded pin 235 2 clockwise until the two brake lining carriers 236 4 make contact with the brake disk Screw back the threaded pin 235 2 by tu...

Page 213: ...ion control is now pressureless The gear is in neutral position Switch off the ignition Unscrew the hoses 237 1 and 237 2 on the transmission Seal the hoses and connections on the transmission Bind loosened hoses firmly to the undercarriage Start the engine The transmission is now pressureless and remains in neutral position with the engine running After towing the hoses must be reattached to the ...

Page 214: ...ng the 2 speed manual trans mission Remove the screw 238 1 Turn in the counter nut 238 2 as far as the stop Turn in the screw 238 1 until resistance is felt then turn back by 1 revolution Lock the nut 238 2 Reengaging the parking brake Start the diesel engine and release the parking brake Remove the screw cap 239 1 Screw back the counter nut 239 3 on the threaded pin 239 2 Turn the set screw 239 2...

Page 215: ...ith a crane j WARNING Danger of injury due to machine toppling over Remove pivot mounted work at tachments such as a grab or magnet before the machine is lift ed because of possible swinging movements Assign only experienced persons the task of attaching loads and signaling to guide crane drivers Banksmen must remain within the operator s range of vision or stay in voice contact Do not stand under...

Page 216: ...e Remove igni tion key Before leaving the driver s seat flip up the left armrest Lock all doors covers and hoods The minimum lifting capacity per rope must be 200 kN The four slinging ropes 242 1 must not be shorter than 13 m because of the load distribution Only use an ade quately sized lifting harness The ropes must be routed so that no dam age is caused to the cab or lining Carefully hoist the ...

Page 217: ... gradient of the ramp for driving onto the flat bed trailer must not exceed 30 Wooden planks must be placed on ramps to prevent slipping Clean undercarriage It must be swept clean i e before driving onto the ramp any snow ice and sludge must be cleaned off the wheels Remove chocks from wheels Align the loading machine exactly with the loading ramp Make sure that a banksman gives the ma chine opera...

Page 218: ... engine Remove igni tion key Before leaving the driver s seat flip up the left armrest Lock all doors covers and hoods Ensure no one is on the machine during transportation Prior to transportation find out about the route to be taken especially with regard to limits for width height and weight Exercise special caution when driving un der electrical lines bridges and going through tunnels When unlo...

Page 219: ...efore putting the machine into operation 7 14 7 4 1 Checking the engine oil level 7 14 7 4 2 Fuel system 7 15 7 4 3 Cooling system 7 17 7 4 4 Check hydraulic oil level 7 18 7 4 5 Cleaning the cooler 7 19 7 4 6 Tires 7 20 7 4 7 Oil level check 7 20 7 4 8 Electrical equipment 7 21 7 5 Overview of lubricating points 7 22 7 5 1 Automatic central lubrication system for uppercarriage loading equipment a...

Page 220: ...p ring bodies optional 7 70 7 7 18 Heater and air conditioning air filter 7 71 7 7 19 Supplementary heating 7 71 7 7 20 Wiper water 7 72 7 7 21 Wiper blade 7 72 7 7 22 Batteries 7 73 7 7 23 Angular resolvers optional 7 75 7 7 24 Overload warning device optional 7 76 7 8 Care and cleaning 7 77 7 8 1 Rear view camera 7 78 7 8 2 Multifunction display 7 78 7 9 Taking out of service 7 79 7 9 1 Preserva...

Page 221: ...d is binding Such inspections incur charges The performance of inspections as specified must be confirmed on the inspection cards in the warranty handing over certificate Failure to do so may adversely affect our war ranty coverage 7 1 n Safety and environmental protec tion 7 1 1 Safety rules j WARNING Serious injury due to sagging cab The cab may only be repaired while in the elevated position if...

Page 222: ...ek treatment from a doctor Routes and platforms are available in the up percarriage to reach the following mainte nance points Filler neck for diesel tank Fuel filter fuel pre filter Engine Oil Level Engine oil filters V rib belt Hydraulic oil level Central lubrication system for uppercarriage Batteries Use the maintenance ladder to gain access h Chapter 5 3 Using climbing aids Work platforms A wo...

Page 223: ...bled indicator 245 22 must not light up The following must be performed at least five times to also relieve the control pressure 1 Four way control lever 246 3 and 246 13 Lower loading equipment turn uppercarriage open close grab 2 Service brake pedal 246 9 press 20 times 3 Parking brake pushbutton 246 54 4 Pushbutton 246 55 for swing brake 5 Accelerator pedals 246 10 and 246 11 6 Emergency loweri...

Page 224: ...trical system 7 1 5 Regeneration key switch During service work switch off automatic re generation in the central electrical system using the blue key switch 248 1 I BSB51167 Regeneration activated 0 BSB51166 Regeneration deactivated j Only permitted for short periods To prevent damage to the diesel particle filter pay attention to the diesel particle filter loading on the main control display Rea...

Page 225: ...binding agents If necessary the soil affected must be removed Binding agents and removed soil must be disposed of properly The environmental standards currently valid must be observed 7 2 3 Regular oil analyses Rather than questioning the specified oil change intervals oil analyses are designed to identify potential for reducing maintenance costs and detect imminent damage as well as increase envi...

Page 226: ...nd it of dust and combustible materials before weld ing burning or grinding Arc welding ATTENTION Damage to the control units Remove the battery isolator switch 249 1 Disconnect the positive terminal and place the cable lead on the adjacent grounding bolt Unplug the plug connections 250 1 on the engine control unit Unplug the plug connections 251 1 on the central electrical system For arc welding ...

Page 227: ...ed when testing bearing parts specifically steel construction undercarriage with axle and gear bearings outrigger lower slew ing ring support and slewing ring steel construction uppercarriage with bearing block for boom and boom cylin der upper slewing ring support cab bear ing fastening of swing gear and counter weight steel parts of the loading equipment e g boom dipperstick and grab hydraulic c...

Page 228: ... the battery isolator switch and remove the ignition key In an emergency Administer first aid seek treatment from a doctor Cleanliness is very important when changing engine oil transmission oil or hydraulic oil Before removing fittings or filler caps clean them and the area around them Also clean filling and drain plugs when changing oil ATTENTION If possible oil should always be drained out at o...

Page 229: ... system Grease lubrication system 4 kg Multi purpose grease Central lubrication system for uppercarriage Multi purpose grease Central lubrication system for undercarriage optional Service brake Supplied by hydraulic system Air conditioning system 1 750 g Coolant R134a Check filling quantity on sight glass 10 ml Refrigerant oil Reniso PAG100 Cooling system 45 l Coolant For composition see the die s...

Page 230: ...rgo Maxx SAE 10W 40 or Titan Cargo Maxx SAE 10W 40 XTL DQC III 10 LA Only low ash fuels approved by the engine manufacturer may be used h Engine manufacturer s operat ing instructions Cooling system for engine Coolant mix ture Clear clean water within the following analysis val ues pH value at 20 C Chlorine Cl Sulfate SO4 Water hardness CaCo3 6 5 8 5 max 100 mg l max 100 mg l max 3 56 mmol l max 2...

Page 231: ...odegradable oils from different manufacturers The same viscosity specifications apply as for mineral hydraulic flu ids h Chapter 7 3 4 Biodegradable hydraulic fluid PANOLIN HLP SYNTH 46 Drive transmission swing gears wheel hubs axles grab and magnet gears Transmission oil Titan Supergear SAE 80W 90 SAE 80W 90 API GL 4 GL 5 ZF TZ MZ 02B 05A 07A 12B 16F 17B Cab door lock Special grease Hadol LS EP 5...

Page 232: ... ATTENTION When changing from mineral to biodegradable hydraulic oils the tank and hydraulic system must be completely drained cleaned and flushed Warranty conditions as well as the changeover guideline from KLEENOIL PANOLIN AG should be complied with Ester based biodegradable hydrau lic oils must not be mixed with oils from different manufacturers or with mineral oil Doing so may cause aggressive...

Page 233: ...d and if necessary adapted to the ambient tem perature for the mixing ratio see the diesel engine manufacturers operating instructions The antifreeze level is factory set to approx 35 C 7 3 5 4 Note on options Coolant engine oil and hydraulic fluid can be preheated with electrical heaters or main tained at temperature supplementary heat ing The result of preheating is to shorten the cold starting ...

Page 234: ...ot when the ma chine is at operating temperature Avoid touching hot oil or parts carrying oil In an emergency Administer first aid seek treatment from a doctor The oil level in the diesel engine must be checked daily before starting work with the machine in a horizontal position with the diesel engine turned off and after a short wait so the oil can collect in the oil pan The oil must be between M...

Page 235: ...display To prevent conden sation forming before the next time the ma chine is put into operation the tank must be topped up with fuel daily after use ATTENTION Keep the level of fuel in the tank as high as pos sible to prevent condensation from building up Never allow the fuel tank to run empty other wise the fuel system will need to be vented j CAUTION Irritation to skin or eyes due to diesel fue...

Page 236: ... allow them to seep into the ground or water Give to an author ized waste disposal company to dispose of in an environmentally friendly manner Open the drain valve 257 2 on the fuel prefilter 257 1 and observe the liquid that flows out Close the drain valve 257 2 when only fuel flows out Dispose of the collected water fuel mixture properly F 09 43 11 03 2011 MHLXXX XXXX 1800 U PM 0 5 10 15 20 25 9...

Page 237: ...essary If the coolant level is too low the indicator 259 14 lights up h Chapter 5 21 Monitoring the machine during operation Unscrew the protective cover 258 1 Remove the cooling system sealing cover 258 2 and check the coolant level The coolant must be up to the overflow pipe After filling the cooling system let the die sel engine run for a while with the heating turned on Then check the coolant ...

Page 238: ... be positioned horizontal ly the outrigger must be retracted the option al dozer blade must be raised and the loading equipment must be set down on the ground extended and with the grab open In this position the oil level must not be below the bottom mark red in the viewing glass 260 1 If it is oil must be added through the ventila tion filter 260 2 until the level reaches at least the bottom mark...

Page 239: ... distance to avoid damaging the cooler flaps Clean the engine compartment remove deposits of dirt oil and diesel fuel Blow the engine off with compressed air or clean it with a cold cleaner Wash off the loosened dirt with water Do not spray a direct jet of water against sensitive engine parts for example generator starter ca bling electronic components connectors After every wet cleaning operation...

Page 240: ...s check them at regular intervals tight ening to the correct torque if necessary Tightening torque 650Nm When changing a wheel always tighten the wheel nuts to the specified torque crosswise in several stages 7 4 7 Oil level check j WARNING Burns due to hot fluids and sur faces Oil is hot when the machine is at operating temperature Avoid touching hot oil or parts carrying oil In an emergency Admi...

Page 241: ...Electrical equipment j WARNING Danger of injury from electric shock Do not touch live parts In an emergency Administer first aid seek treatment from a doctor ATTENTION Check the polarity of the connec tions Cover electrical electronic components and connections be fore cleaning the engine for exam ple control devices generator so lenoid valves etc 7 4 8 1 Lighting and warning equipment Check the l...

Page 242: ...7 CARE AND MAINTENANCE 7 22 MHL360 E 7 5 Overview of lubricating points 3 6 0 0 5 6 0 5 1 8 5 4 8 7 9 1 3 2 6 1 7 1 5 1 6 1 4 1 0 11 1 2 1 3 Fig 268 Overview of lubricating points ...

Page 243: ...housing bearing see Fig 269 6 X 19 Steering cylinder bearing see Fig 270 4 X 20 Oscillating axle bearing see Fig 271 1 X 21 Grease nipple on cylinder bearings 8 X Perform additional lubrication manual lubrication with loading equipment lowered to the ground system not under pres sure ATTENTION The designated points must undergo a visual and functional inspection every 500 operating hours Look out ...

Page 244: ... case 1 lubricating points each per steering gear case Steering Cylinder 1 BSB50018 1 Fig 270 Steering cylinder 1 2 lubricating points each per steering cylinder Oscillating axle BSB50017 1 Fig 271 Oscillating axle 1 1 lubricating point Cab door BSB50019 1 2 2 Fig 272 Cab door 1 Lock 2 Hinges ...

Page 245: ...se to other distributors and directly to the lubricating points 273 3 via pistons A piston detector 273 4 is connect ed to one of the distributors It detects the piston movement in the distributor If no piston movement is detected within a number of lu brication cycles it is assumed that there is a fault An error message appears in the main control display on the multifunction monitor 273 6 Automa...

Page 246: ...e nicht gefunden werden kg of multi purpose grease It is also possible to fill the grease container via the filler nipple 274 2 h Chapter 7 3 Fuels lubricants and coolants ATTENTION If the lubrication system runs completely dry you should add a few drops of oil before refilling it with grease This will force the air out of the piston components The grease must be free of contamination and may not ...

Page 247: ...bricating pump should be supplied with grease manual ly Lubrication interval every 4 operating hours Attach filler pump to grease nipple 276 1 Pump in lubrication grease until fresh lubri cation grease escapes from the boom bushings and dipperstick bearing creating a collar of grease If the machine has been operated for several days without the lubricating pump grease must be pumped in until fresh...

Page 248: ... level 7 4 2 6 Check the oil levels in the axles wheel hubs swing gear and drive transmission 7 4 7 7 Check the condition of the tires and the wheel nut fastenings 7 4 6 8 Check the filling level and charge of the batteries 7 7 22 9 Top up windshield washer system 7 7 20 10 Lubricate the machine all lubricating points 7 5 11 Perform a test run a functional test of the hydraulic system and a test j...

Page 249: ...alves optional hydraulic pumps cylinders etc h When tightening hose and line connections the screw couplings must be locked to prevent rotation 8 Visual inspection of all steel parts and components for material cracks deformation wear external damage completeness etc 9 Check electrical indicating and warning elements as well as the lighting system 7 4 8 10 Check smooth running of operator controls...

Page 250: ...y 5 4 4 4 Check correct function of door latches 5 Check the fastening of the wheel nuts 7 4 6 6 Check the fastening of the slewing joint hydraulic motor transmission and slewing ring 7 7 16 1 7 Check the bushings and pins of the loading equipment 8 Check the hydraulic axle lock and vent the oscillating axle cylinders 7 7 13 9 Condition and lubrication of angular resolvers optional 7 7 23 10 Check...

Page 251: ...condensate O 10 Air filter replace main cartridge and safety cartridge 1 h If there is a heavy accumulation of dust shorten the cleaning intervals X X 11 Clean the cooling fins of the water charge air cooler h Shorten intervals if there is a heavy accumulation of dust O O 12 Not used O O 13 Air conditioning compressor V belt tighten if necessary replace if damaged O X X 14 Main belt drive with ten...

Page 252: ...Vent the oscillating axle cylinder O O 29 Change or check hydraulic oil 2 3 O X X 30 Replace hydraulic oil tank ventilation filter 1 X X 31 Replace return filter insert X X 32 Replace the filter element in the slewing circuit and grab optional X X 1 A filter element must always be changed if the clogging indicator responds at the operating temperature of the hy draulic system and the signal stays ...

Page 253: ...enings hoses and their connections clamps control valves hose rup ture safety valves optional hydraulic pumps cylinders etc for seating condition and tightness h When tightening hose and line connections the screw couplings must be locked to prevent rotation O O 42 Check the bearing of the cab h Chapter 7 5 O O 43 Check that door latches function perfectly and replace if necessary O O 44 Check the...

Page 254: ...the lighting system O O 58 Safety equipment function condition and completeness O O 59 Check the engine speed adjustment load limit sensing control O O 60 Hydraulic function check with pressure function test O O 61 Hose rupture safety valves angular resolvers and overload warning device all optional O O 62 Test run and test work O O Item General every 500 h every 1000 h every 3000 h every 6000 h P...

Page 255: ...l All inspection and maintenance work not de scribed here should be performed as de scribed in the separate diesel engine operat ing instructions included in the scope of sup ply 7 7 2 1 Checking the engine oil level j WARNING Burns due to hot fluids and sur faces Oil is hot when the machine is at operating temperature Avoid touching hot oil or parts carrying oil In an emergency Administer first a...

Page 256: ...in valve 278 1 on the oil pan and collect the oil in a suitable container ATTENTION Collect old oil with a suitable reser voir Do not allow them to seep into the ground or water Give to an au thorized waste disposal company to dispose of in an environmentally friendly manner Remove the oil drain hose 278 2 and screw the protective cap onto the drain valve 278 1 Change the engine oil filter h Chapt...

Page 257: ...at the fastening stud is located securely in the filter head Dispose of the filter cartridge 279 1 ac cording to regulations Check the condition of the filter head and clean Fill the new filter with oil Wet the sealing ring with oil and tighten firmly by hand until the seal is securely in place With one more half turn tighten the filter cartridge Only start the engine if it contains suffi cient oi...

Page 258: ...m the fuel prefilter 7 7 3 2 Electrical refueling pump option al The electrical refueling pump is used to pump fuel into the fuel tank of the loading machine j WARNING Danger of injury due to overflow ing diesel fuel Please note that the refueling pump does not cut off automati cally when the tank is full The pump should therefore not be left unattended during the fuelling process In an emergency ...

Page 259: ...m fill level is achieved when the LED 281 4 lights up red ATTENTION Make certain the fuel level does not fall below the intake level of the in take hose The pump should not be allowed to run dry under any cir cumstances Release the toggle switch 281 3 to the lower OFF position The refueling pump stops Uncouple the intake hose and make sure that there is no fuel in the intake hose be fore stowing i...

Page 260: ...ecessary Collect the fuel and dispose of filter car tridges according to regulations Clean the filter heads and check their con dition Wet the seals or fuel filter cartridges with oil or diesel fuel Screw on the new fuel filter cartridges and tighten firmly by hand Tighten the fuel filter cartridges another turn ATTENTION There is no need to vent the fuel system After a trial run check the fuel fi...

Page 261: ...nd pump 283 2 Use the hand pump until fuel which is free of bubbles flows out through the opened vent plug of the fuel prefilter cover Collect any fuel that leaks out and dispose of it in compliance with environmental regulations Close the vent plug 283 1 7 7 3 5 Replacing the fuel pre filter j WARNING Danger of injury due to escaping diesel fuel All maintenance work on the fuel prefilter must be ...

Page 262: ... environmental regulations Oil the threads and the sealing surfaces on the lower part of the housing 284 3 the filter head 284 6 and the sealing rings 284 5 with hydraulic oil Carefully push the new filter cartridge 284 4 onto the holding lug Make sure it is seated correctly Screw the filter cartridge 284 4 onto the filter head 284 6 Screw on the lower part of the housing 284 3 by hand as far as t...

Page 263: ...ce it with the drain valve from the tool box included in the scope of supply Screw the drain hose onto the drain valve and drain the condensate Once fuel in stead of water starts to flow close the drain valve ATTENTION Keep the level of fuel in the tank high to prevent condensation from building up Fuel prefilter If the message 286 25 Water in fuel appears on the display open the drain valve 283 2...

Page 264: ...t leaks out and dispose of it in compliance with envi ronmental regulations Tighten the vent plug 25 Nm ATTENTION If the diesel engine has not started after max 30 seconds turn the ig nition key to position I or 0 and wait for at least 30 seconds before repeating the start up procedure ATTENTION Do not drive the diesel engine at full throttle right away Drive with re straint until the engine reach...

Page 265: ...n gine speed being increased too quickly Smoky exhaust fumes and perceptibly lower engine power can also be signs of a clogged filter The corresponding main cartridge will need to be replaced We strongly recommend replacing the main cartridge Fig 289 1 when the maxi mum permissible intake negative pressure is reached or at least every two years Installing and removing cartridges too fre quently ma...

Page 266: ...ispose of the cartridge Record the maintenance job performed on the safety cartridge 289 2 Clean the inside of the air filter body and the sealing surface in the housing with damp cloths Do not blow off the housing with compressed air Check the new main cartridge for damage ATTENTION Do not install damaged main car tridges The diesel engine can be damaged if dust is able to get into it Install the...

Page 267: ... pipe with the end bent at 90 should be attached to the compressed air pistol The pipe must be long enough to reach the floor of the cartridge Blow out the main cartridge from the inside to the outside with dry compressed air max 5 bar by moving the pipe up and down in the cartridge Contin ue until no more dust escapes 290 Check the clean main cartridge for damage to the paper bellows and rubber s...

Page 268: ... the air filter body and the sealing surface in the housing with damp cloths Turn the new safety cartridge slightly to install it in the main cartridge Install the main cartridge by turning it slightly into the filter body Check to make sure it is seated correctly Install the cover with the dust emptying valve below and fasten the support brack ets 288 1 7 7 4 4 Checking the clean air line The cle...

Page 269: ...ctive clothing and safety goggles In an emergency Administer first aid seek treatment from a doctor ATTENTION Collect old coolant with a suitable reservoir Do not allow them to seep into the ground or water Give to an authorized waste disposal company to dispose of in an envi ronmentally friendly manner Park the machine on level ground Place a basin under the diesel engine and cooler to collect th...

Page 270: ... the engine is running Stop the diesel engine and allow to cool down Check the coolant level and top up several times if necessary Check the tightness of the cooling system Start the diesel engine and run it up to the operating temperature Switch on the heating and allow it to heat up Stop the diesel engine and allow to cool down Perform venting at the vent point 295 1 Check the coolant level and ...

Page 271: ...f injury due to rotating parts Belts should be checked and tightened only when the diesel engine is stopped Secure the engine against being started without authorization In an emergency Administer first aid seek treatment from a doctor 7 7 7 1 General If a belts exhibits tears or if it is contaminated with oil coolant grease etc it must be re placed Perform check using the operating instruc tions ...

Page 272: ...nsioning pulleys back into posi tion Check to see whether the V ribbed belts are correctly routed n For the test run close all openings to the engine compartment Switch the battery isolator switch on Perform a trial run Check the tension and seat again ATTENTION When replacing the V ribbed belt check the idler pulley for ease of movement and play Re place defective idler pulleys immediately BSB500...

Page 273: ...essure gauge to check there is no pressure In an emergency Administer first aid seek treatment from a doctor Please carry out filling in the following order Fill the slewing pump using the hose con nection 299 2 Fill the hydraulic tank At the main pump let the air escape via the vent plugs 299 1 Fill the slewing motor using the plugs 300 1 Fill the slewing motor connection lines Operate the diesel...

Page 274: ...ble reser voir Do not allow them to seep into the ground or water Give to an au thorized waste disposal company to dispose of in an environmentally friendly manner Run the diesel engine at medium speed Apply the parking brake 302 54 Press and lock the service brake pedal 302 9 Remove the cap from the ventilation valve 301 1 and fit a suitable hose Direct the hose into a container Loosen the ventil...

Page 275: ...or water Give to an au thorized waste disposal company to dispose of in an environmentally friendly manner Press and lock the service brake pedal 304 9 Release the parking brake 304 54 Run the diesel engine at medium speed Open the vent plug 303 1 on the parking brake When hydraulic oil which is free from bub bles flows out close the vent plug 303 1 BSB50035 1 Fig 303 Venting the parking brake BSB...

Page 276: ...brake 304 65 Remove the screw cap 305 1 Loosen the counter nut 305 3 Screw in the threaded pin 305 2 until re sistance is felt brake pads 306 4 in con tact with brake disk 306 5 Screw the threaded pin 305 2 back by half a turn Counter with nut 305 3 Screw on the screw cap 305 1 hand tight B S B 5 0 0 0 3 6 1 1 1 2 3 Fig 305 Adjusting the parking brake B S B 5 0 0 3 7 5 4 Fig 306 Brake pads ...

Page 277: ...d the message 308 34 OSCILLATING AXLE UNLOCKED appears on the multifunction display Jack up the machine so that the wheels of the oscillating axle are off the ground Engage the service brake 308 9 Release the parking brake 308 54 Run the diesel engine at medium speed Open the vent plugs 309 1 one after the other until hydraulic oil flows out that is free from bubbles Close the vent plug 309 1 F 09...

Page 278: ...r first aid seek treatment from a doctor ATTENTION Absolute cleanliness is particularly important for the hydraulic system Because of this recommended in tervals for replacing the return filter element for cleaning the oil cooler and for oil changes must be ob served j WARNING Danger of injury due to residual pressure and heat The pressure in the hydraulic sys tem must be reduced before per formin...

Page 279: ...In an emergency Administer first aid seek treatment from a doctor Loosen the cap 310 1 on the drain valve of the hydraulic tank and drain the oil into clean containers ATTENTION Collect old oil with a suitable reser voir Do not allow them to seep into the ground or water Give to an au thorized waste disposal company to dispose of in an environmentally friendly manner Close the sealing cap on the d...

Page 280: ...f nec essary h Chapter 7 7 8 Venting the hydraulic pump Add clean hydraulic oil through the opening of the ventilation filter 311 1 and vent the hydraulic pump If the description of the venting process specifies an order for add ing the oil please observe this h Chapter 7 7 8 Venting the hydraulic pump Screw on the ventilation filter Close the covers of the return filters and install the complete ...

Page 281: ... hand In an emergency Administer first aid seek treatment from a doctor The part must be replaced as soon as the indicator 312 13 lights up continuously The indicator may light up briefly but this is cir cumstantial and is usually caused by the en gine speed being increased too quickly ATTENTION The same procedure applies to both return fil ters Switch off the diesel engine Use a tool to loosen th...

Page 282: ... loos ened If necessary adjust the distance using the three M8 set screws 313 and lock Tighten the M10 cover nuts As you do so make certain the O ring is correctly placed between the cover and the hydraulic tank Check the filter for leaks 7 7 14 4 Ventilation filter h Replace as described in chapter 7 6 4 Maintenance and inspection plan Remove the breather 314 1 replace it with a new filter and ti...

Page 283: ...need for early filter maintenance when the flow resistance is too high Cleaning and replacing filter elements j WARNING Danger of injury due to hydraulic oil spray Closed slewing circuit with pressure filter Depressurization due to inter nal leak Before opening the filter test the slewing circuit with a pressure gauge to check there is no pres sure In an emergency Administer first aid seek treatme...

Page 284: ...ch turn the square through 90 from the open position 318 1 to the shut off position 318 2 ATTENTION The marking on the end face of the square must lie at right angles to the passage When repair work is complete it is essential to turn back the square to the open position 318 1 before the engine is switched on Otherwise the hydraulic pump will be dam aged beyond repair when the en gine starts up Fa...

Page 285: ...rox 5 minutes in order to ensure that the oil is distributed Check the oil level again and top up if necessary 7 7 15 1 Front axle differential ATTENTION The steering axle s wheel hubs and axle casings differentials have separate oil chambers Checking the axle oil level Remove the check and filler plug 319 1 check and top up with oil if necessary Changing axle oil Park the machine on level ground ...

Page 286: ... check and filler plug 7 7 15 3 Wheel hub ATTENTION The wheel hubs and axle casings differentials have separate oil chambers Checking the oil level Turn the wheel until the drain plug 321 2 on the hub is at the bottom Remove the check and filler plug 321 1 check and top up with oil if necessary Changing the oil Turn the wheel until the drain plug 321 2 on the hub is at the bottom Open the check an...

Page 287: ...he oil Park the machine on level ground Open the check and filler plug 322 1 Open the drain plugs 322 2 and 322 3 and drain the oil Rinse the transmission if required Carefully close the drain plugs 322 2 and 322 3 Fill with oil up to the bottom edge of the bore through the check and filler plug 322 1 Check the oil level of the manual transmission again Carefully close the check and filler plug BS...

Page 288: ...ve and drain the oil Carefully close the valves Remove the drain hose from the shuttle valve 323 3 Screw on the service opening cover 323 4 Add new oil Check the oil level with the oil level dip stick 323 1 To measure the level lay the side of the oil level dip stick 324 1 onto the sealing surface 324 2 Seal the oil filler with the cover 323 2 BSB51018 1 2 3 4 Fig 323 Swing gear B S B 5 0 0 4 6 1 ...

Page 289: ... 7 69 7 7 16 Slewing joint 7 7 16 1 Checking the secure fastening of the slewing joint BSB51017 1 2 3 4 4 5 6 7 Fig 325 Tightening torque Item no Tightening torque Item no Tightening torque 1 85 Nm 4 900 Nm 2 195 Nm 5 900 Nm 3 195 Nm ...

Page 290: ...s in the undercarriage will no longer receive an adequate supply of elec trical current which can result in malfunctions To counteract this effect the following jobs should be performed every 500 operating hours Unscrew the lock nuts and remove the slip ring body housing Clean oxidation off the slip rings use a cleaning spray if necessary Re place worn out eaten through cable lugs and spray Cramol...

Page 291: ... 7 19 Supplementary heating ATTENTION The combustion air is drawn in through the air filter rear of cab In the event of high exposure to dust the air filter element should be changed every 100 operating hours h Chapter 7 6 4 Maintenance and inspection plan The following maintenance work must be car ried out before each heating period Check glow plug 329 1 for burn off and replace if necessary Exam...

Page 292: ...ways add window cleaner containing antifreeze to the water 7 7 21 Wiper blade In the end position the windshield wiper is kept in its position 330 3 such that it does not flap into the cab when the windshield is opened The wiper blade is fitted to the wiper arm 330 3 A worn wiper blade should be re placed from inside the cab To do this slide the windshield up and lock it M H L X X X X 3 1 3 1 4 2 ...

Page 293: ... 16 shows a voltage of less than 24 V when the diesel engine is turned off charge the bat teries ATTENTION Dispose of old batteries in compli ance with environmental regula tions General Keep the battery surface clean and dry Clean pole ends and cable clamps regular ly and then apply a thick layer of pole grease to them When outside temperatures are low and when the loading machine is switched off...

Page 294: ...battery ATTENTION When connecting the battery con nect the positive pole first then the negative pole Otherwise there is a risk of short circuit Make sure batteries are seated se curely Tighten connection 333 2 to 20 Nm Install the new or charged battery and at tach the fastening Clean the connection terminals and battery poles with fine grain sandpaper First connect the positive pole then the neg...

Page 295: ...m play Check for play between the clips and brackets These must not touch one an other beyond the area of movement of the loading equipment 335 6 2 1 mm for boom and dipperstick 335 7 varies according to installation sit uation but at least 1 mm Lubricate the elongated holes 335 5 Function check Open the LE diagnostics display screen h Chapter 4 5 13 5 LMB HRB diagnostics Extend and retract the lo...

Page 296: ... check Lift a sufficiently heavy weight and check whether the warning buzzer and display re spond accordingly Function check to be performed by ser vice personnel only Extend the lift cylinder as far as possible Open the LE diagnostics display screen h Chapter 4 5 13 5 LMB HRB diagnostics Measure the load pressure for the rod end and base end at the designated measuring connections and compare thi...

Page 297: ...also not be cleaned with a high pressure cleaner Doing so could have a detrimental effect on the three lip seal Linings insulating materials etc must not be directly exposed to water or high pressure jets When cleaning with water or high pressure stream take care not to spray electrical components such as solenoid valves pres sure switches connectors etc as well as the central electrical system If...

Page 298: ...quid glass cleaner to re move stubborn dirt Do not use aggressive fluids spirits 7 8 2 Multifunction display Screen surface ATTENTION Using the wrong cleaning agents can damage the screen surface Before cleaning the housing sur face disconnect device from the operating voltage Do not use Plastic dissolving chemicals such as methylated sprit gaso line thinner alcohol acetone or ammonia Paper towels...

Page 299: ...ter Coat connections with pole grease Seal off the air intake opening of the air cleaner system and the exhaust pipe open ing 7 9 2 During shutdown Once the machine has been out of use for six months all assemblies must be brought to operating temperature and set in motion for approx 15 minutes First the layer of corrosion protection must be cleaned off the piston rods of the hydraulic cylinders a...

Page 300: ...are pressurized Do not open The air conditioning system is filled with refrigerant Observe the manufacturer s safety instruc tions Secure moving parts against slip ping and toppling down before and during dismantling Store removed components in a safe place In an emergency Administer first aid seek treatment from a doctor j WARNING Danger of injury due to battery acid Remove battery and protect ag...

Page 301: ...9 2 No brake pressure 8 6 8 9 3 Insufficient braking power 8 6 8 9 4 Parking brake cannot be released 8 6 8 9 5 No driving function 8 7 8 9 6 Sluggish acceleration and deceleration too little pull 8 7 8 9 7 Regeneration does not start 8 7 8 9 8 Loading equipment is not working 8 8 8 9 9 Drop in machine s performance 8 8 8 9 10 Machine working too slowly and hydraulic oil is becoming hot 8 8 8 9 11...

Page 302: ......

Page 303: ...corresponding chapter in the operating instructions care fully again Analyze the cause of the malfunction and correct it immediately If you contact your TEREX Fuchs dealer or Customer Service please describe the malfunction and all accompanying circum stances as precisely as possible Exact in formation makes it possible to find the cause of the malfunction quickly and elimi nate it Precise informa...

Page 304: ...over to emergency speed the diesel engine must be turned off with the ignition key 338 29 for at least 30 seconds to allow the indicator 338 60 to go out Errors that have been corrected or are no longer current still remain stored in the error memory of the control unit They can be read or deleted with the DEUTZ diagnostics soft ware program SERDIA In the event of malfunctions affecting the sys te...

Page 305: ...he individual electrical circuits and various relays are located in the central electrical system 339 1 on the uppercar riage In the event of a malfunction check the fuses If they do not exhibit any defects con tact your dealer or a service engineer 8 5 1 Fuse test The central electrical system includes a pushbutton 340 1 that can be activated to perform a fuse test when the ignition is turned on ...

Page 306: ...d limit sensing control is disconnected the ma chine should only be moved for short periods of time and under re duced load Load limit sensing con trol must be repaired immediately by an authorized service engineer Switching off the load limit sensing control Load limit sensing control is disconnected via the isolating blade terminals in the lower sec tion of the terminal blocks in the central ele...

Page 307: ...cator ring 344 2 must be green If the indicator ring 344 2 is yellow or bubbles rust marks or condensation appear in the sight glass the system must be checked and repaired by an authorized specialist 8 8 2 Supplementary heating Supplementary heating does not start Switch heating off Check fuses Switch heating on If the heating still does not function when switched on for a third time please conta...

Page 308: ... Have the pump examined by a specialist for mechanical damage Replace the entire hydraulic pump 3 Rotary transmission or shut off valve defec tive Have the transmission or valve checked by a specialist repair or replace as required 8 9 3 Insufficient braking power 1 Rotary transmission or foot brake valve de fective Have the transmission or valve checked by a specialist repair or replace as requir...

Page 309: ...repaired if neces sary 9 Mechanical connection to axle interrupted Check repair 10 Service or parking brake engaged Release brakes 8 9 6 Sluggish acceleration and deceleration too little pull 1 Engine does not have sufficient power Check the diesel engine 2 One of the brakes is sticking Check correct fault 3 Main pressure relief valve is faulty or set in correctly Have the pressure checked by a sp...

Page 310: ...gine 2 Insufficient hydraulic oil level Top up hydraulic oil to mark on sight glass 3 Pump is sucking in air Retighten the hose connections Replace O ring or seals 4 Insufficient working pressure Have the main pressure relief valve adjusted by a specialist replace pump if necessary 5 Fine mode not set to 0 Check the load limit sensing control Check if fine mode is set to 0 set to 0 if necessary 8 ...

Page 311: ...ary Check hose rupture safety valves 8 9 15 Faults in the electrical system 1 Outside and or internal lighting not function ing Check cables connections bulbs and fuses 2 Windshield wiper not working Check cables connections and fuses Examine windshield wiper for mechanical damage Cor rosion on contacts between windscreen and cab Replace complete windscreen wiper if necessary Close the windscreen ...

Page 312: ...lubrication system 1 Tank empty Top up the tank 2 Ventilation filter contaminated Clean ventilation filter Replace filter material if necessary 3 Lubricating pump or distributor of lubricant defective Have the central lubrication system checked by a specialist 8 9 18 Work attachments 1 Grab not opening or closing or opening and closing too slowly Check quick coupling replace if necessary 2 Grab no...

Page 313: ...CONTENTS MHL360 E 9 Appendix 9 1 9 1 Arrangement of fuses 9 1 9 2 Conversion factors 9 4 MHL360 E ...

Page 314: ......

Page 315: ...ter F 10 7 5 A Terminal 30 Radio CD F 11 15 A Terminal 30 Reserve F 12 7 5 A Terminal 30 24 V socket F 13 15 A Terminal 30 Supplementary heating F 14 10 A Terminal 30 Cigarette lighter F 15 5 A Terminal 30 Supplementary heating F 16 20 A Terminal 30 Refueling pump F 17 15 A Terminal 30 Reserve F 18 7 5 A Terminal 30 CR0232 VBBS VBB15 ignition lock F 19 15 A Terminal 30 CR0232 VBBo F 20 25 A Termin...

Page 316: ...oom F 44 15 A Terminal 15 Working headlamps dipperstick F 45 20 A Terminal 15 Air conditioning system condenser F 46 10 A Terminal 15 Air conditioning system condenser F 47 10 A Terminal 15 Air conditioning system condenser F 48 2 A Terminal 15 Air conditioning system control unit F 49 5 A Terminal 15 Voltage converter F 50 7 5 A Terminal 15 Rexroth Linde load limit sensing control F 51 1 A Termin...

Page 317: ...filter heating F 82 3 A Terminal 15 CR0032 central electrical system VBB15 option F 83 15 A Terminal 15 CR0032 central electrical system VBBo option F 84 2 A Terminal 15 Charge voltage D F 85 2 A Terminal 15 Four way control lever steering steering valve PVG32 F 86 20 A Terminal 15 CR2016 undercarriage VBBo2 F 87 20 A Terminal 15 CR2016 undercarriage VBBo1 F 88 1 A Terminal 15 Diesel engine M11 bu...

Page 318: ...le 106 mm 1 093 61 yd Weight 1 kg 2 205 lb 35 27 oz Length 1 m 39 37 in 39 38 in 3 281 ft 1 inch 1 00 in 0 0278 yd 0 08333 ft 1 ft 12 00 in 0 3333 yd 12 inch Output HP kW x 1 341 KW HP x 0 746 Temperature F C x 9 5 32 C F 32 x 5 9 Volume 1 m 1000 liters 35 31 ft 61 020 inch 1 ft 28 32 liters 7 48135 gal 1728 inch 1 l 0 2642 gallons US 0 2201 gallons Brit 1 gallon US 3 785 liters 231 inch 1 gallon ...

Page 319: ......

Page 320: ...e Sales After Sales Service Sièges Administratif Vente Service Après Vente Terex Deutschland GmbH Terex Fuchs Division 76669 Bad Schönborn GERMANY Phone 49 0 72 53 84 0 Fax 49 0 72 53 84 411 Email info fuchs terex de www terex fuchs de www terex com ...

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