Tennant 265 Installation, Operation, Maintenance And Parts Manual Download

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Summary of Contents for 265

Page 1: ...POWER SWEEPER Operation Maintenance and Parts Manual Including High Dump Model FirstSerial Number 2391 tEWWANT SPECMIZED 0 MAINTENANCE SYSTEMS SWEEPERS SCRUBBERS SCARIFIERS FLOOR COATINGS Find Go To ...

Page 2: ...nd r The machine is maintained regularly per the maintenance instructions provided Components used in this machine have been carefuily seiected lor performance and safety Use only Tennant Company supplied or equivalent parts Parts and supplies may be ordered by phone or mail from any Tennant Company parts and service center distributor or from any of the Tennant Company subsidiaries The telephone ...

Page 3: ...ly Fig 17 Handbmke F o o t Brake Sfiem Fig 18 Steering Related Pam Complete Hydmutic System with Vickers Pump Fig 19 Drive Mofor Related Parts Fig 20 Side Brush Main Brush Vacuum Fan Fig 21 Hydmulic Cylinder Valve Filter Group Fig 22 tlydmulic Tank Related Ports Fig 23 Hydmulic Pump Related Parts Fig 24 Pump Control Linkages Fig 25 Electrical System List of Decals This section includes parts for a...

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Page 5: ...y when part of a purchased assembly Please order hardware from a local hardwaresupplier 4 If the old part cannot be identified send it t o us withthe quantiiyneededspecified onthe order 5 State definite shipping instructions to include the shipping address andlor the billing address if there is a difference Any claim for loss or damage to a shipment in transit should be filed promptly against the ...

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Page 7: ...ter 1 22 23455 2 BEARING Torque tube left 1 23 53298 SKIRT Rear Brush Contuct 1 24 53219 ANGLE Skirt m w n t 1 25 53137 SKIRT Rear Floor Confact I 26 23268 1 RETAINER Rear skirt 1 27 09342 CHAIN Dmg static xrfety 1 28 33760 DOOR Access L H 1 29 53974 SEAL Access door 2 30 33504 FRAME Moin 1 31 53052 SEAL Access door 2 32 11893 EYE BOLT 1 33 43250 TIP Rubber 1 34 46307 CHAIN Bumper hold up 1 35 245...

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Page 9: ...NEL Instrument COVER Engine panel DOOR Instrument panel BOX Instrument PANEL ASSEMBLY AkM Hinge ARM Hinge HINGE Engine cover HINGE Side door DOOR Side COVER Engine PANEL Corner GRILL COVER Top rear BUMPER SLEEVE Instrument box mounting BRACE BRACKET TREAD Floor STRAP Rubber SPACER Wood PLUGBUTTON 0 50 PLUGBUTTON 0 39 PLUGBUTTON 2 1 PLUGBUTTON 1 3 PLUGBUTTON 0 88 PLUGBUTTON 1 4 GROMMET GROMMET SEAL...

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Page 11: ...x 5mm STARTER Engine RING Starter locatins PIN Dowel COUPCING Chain Engine side BRACKET Motor valve mount HOUSING Flywheel BUSHIN G KEY COUPLING Chain half pump side sp ine C W I N Cou lina 8 PLATE Pump drive adaptor CABLE Grounding SAP O i l filler breather DIPSTICK O i l level TUBE Dipstick ELEMENT Engine oil filter SHlM 16 GA thick SHlM 0 19 thick WIRE Coil high tension WASHER Engine mount 3RAI...

Page 12: ...Home n A rl F A N F R A N D RFI ATFn PARTS Find Go To ...

Page 13: ... 7 27313 ELEMENT Air filter inner 1 8 23792 ELEMENT Air filter outer 1 9 54082 STUD 1 10 54080 FUNGE Air cleaner 1 11 23731 WASHER Neoprene 1 12 23727A 2 BASE Air cleaner 1 13 47388 ELBOW 1 14 54148 HOSE Breather 1 1 5 54333 CLAMP 2 16 51706 SLEEVE 1 1 7 46818 CLAMP Wire 1 18 54155 ELBOW Rubber 1 19 33518 WASHER Rubber 1 20 24669 DECAL Fmm aircleaner 1 Note These parts are used on old style air cl...

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Page 15: ...UPLING 1 18 26385 NIPPLE 1 1 9 50956 HOSE Radiator Upper 1 20 42331 1 BOLT Eye 1 2 1 50476 HOSE Radiator Bottom 1 22 50825 BRACKET Support 1 23 50824 BRACKET Spr ing 1 24 54795 BRACKET Twnbuckl e 1 25 25494 t TURNBUCKLE Bel t tens ioni ng 1 26 14896 1 SHIM 0 05 1 0mm 1 27 14896 3 SHIM 0 01 0 5 rnm 1 To replace radiator on machines with serial number up to and including 7587 order SK2487 Machines w...

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Page 17: ...0 BRACKET Exhausf tube 1 1 6 54911 21 GASKET Exhaust manifold end 2 1 7 54911 2 C o CASKET Exhaust manifold center 1 18 32838 MANIFOLD Engine exhaust 1 1 9 32840 GASKET 1 20 32841 STUD 2 21 32842 NUT 2 22 50958 PIPE Exhaust T 23 5K2068 HANGER KIT Muffler includes items 1 2 3 4 and 5 24 SK2131 MANIFOLD KIT Replacement includes items 1 12 through 22 25 48631 BRACKET Exhoat pipe 1 26 48630 BRACKET Ex...

Page 18: ...Fig 7 GASOLINE TANK RELATED PARTS 7 83 Find Go To ...

Page 19: ... 2 23254 STRAP Gas tank 2 3 43844 CLAMP Hose worm dirve 2 4 54845 HOSE Rubber 1 5 46236 CLAMP Hose 3 6 53390 1 GAS LINE ASSEMBLY 1 7 22383 NIPPLE 1 8 04601 STRAINER B SEDIMENT BOWL Fuel 1 9 17413 NlPPLE 1 10 48267 CAP Gas included in item 1 12 53011 SHIELD Gasoiine 1 13 23826 SEAL 1 7 83 Find Go To ...

Page 20: ... Old S t y k Fig 8 Gasoline Carburetor Fuel Pump G o v e r n r and Related Parts Find Go To ...

Page 21: ...retor spacer 1 HOSE Rubber governor to distributor 1 0 16 x 12 4 x 305 mm furnished with engine CONNECTOR 1 GOVERNOR Speed 1 STUDS 1 3 1 1 8 x 3 38 32x 18x 86 mm 2 PUMP Fuel Gasoline only 1 SPRING Throttle return 1 BALLJOINT 1 CABLE ASSEMBLY Choke 1 ROD Throttle 1 BALLJOINT 1 PIVOT Arm 1 CLAMP Stop throttle control 1 SCREW 0 25 x 20 x 1 75 1 ELBOW Barbed 1 HOSE 1 SLEEVE Stud 2 To replace Old style...

Page 22: ...Fig 9 FILTER SYSTEM ...

Page 23: ...or BAR Rubber WEIGHT Eccentric MOTOR Shaker sealed not repairable SUPPORT STRIP Rod clamp ROD Clamp lower SEAL Extrusion BOX Filter STRAINRELIEF DEFLECTOR Dirt left hond PLATE LIP BACKING DEFLECTOR Dirt right hond SUPPORT Pan right hand SUPPORT Pan left hand CATCH SPACER CATCH Spring DOOR Hopper SEAL Set SPRING HINGE PIVOT FIRE DOOR FUSIBLE LINK PLUGBUTTON 0 41 10 4 mm PLUGBUTTON 0 56 14 2 mm FAST...

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Page 25: ...an inclvdes hardware SEAL KIT SLEEVE ADAPTER Hose BRACKET Hose adapter CLAMP Wormdrive HOSE MUFFLER ASSEMBLY Fan 1 MUFFLER fan 1 SEAL Foam rvbber 3 3 84 mm 2 SEAL Foam rvbber 6 6 168 mm 2 INSUiATl ON Muffler top 2 I NSULATI ON Muffler side 2 19 T5951 WASHER Flot 0 38 1 Note Before serial number n O l vacuum fan motor was 53923 To replace 53923 order SK2560 Seal kit For both motors is SK2561 4 Find...

Page 26: ...1 REAR WHEEL ASSEMBLY Ref TENNANT No Part No Desc ription Qty 1 47550 WHEEL ASSEMBLY 53818 1 2 RIM ASSEMBLY 47525 TIRE 1 pr 3 1 53819 1 TUBE Inner 4 1 53819 2 5 FLAP Tire tube 24339 1 NUT Wheel 5 Find Go To ...

Page 27: ...sting 1 2 53525A SUPPORT Drive casting 1 3 49225 BEARING CONE 8 CUP ASSEMBLY includes 2 bearings 1 4 14242 NUT and 2 cones 1 5 24984 PIN Support 1 6 53893 HUB 8 STUD ASSEMBLY 1 24338 STUD 5 7 53032 MOTOR flydiaulic Ross 1 SKI 140A SEAL KIT 1 8 53481 DRIVE LINK 1 9 47719 WASHER 1 10 39305 SCREW 4 Find Go To ...

Page 28: ...on Q t y 1 26156 KNOB 1 2 23304 HANDLE 1 3 23306 1 CLIP 1 4 14174 SPRING 1 5 23307 1 LEVER Lift handle 1 6 24339 NUT 0 50 20 1 7 51452 KNOB I 8 53876 ARM Lift 1 9 5 13 9 1 PIN Swivel 1 10 53906 SEAL Rubber 1 1 1 53182 ROD Lift 7 12 GI37156 NUT Wing 1 Find Go To ...

Page 29: ...G Ball 1 4 51046 RING Retaining 1 5 51564 WASHER 1 6 53985 PLUG Threaded 1 7 53169 ARM Brush left hand 1 8 20050 PIN Roll 0 31 x 1 88 7 9 x 47 8 mrn 3 9 51036 PLUG Drive 1 10 35973 FLANGE 4 11 23624 BEAR1NG 2 12 35677 ROD Lift 1 13 50521 BRACKET 2 14 53906 SEAL Rubber 2 15 35674 SHAFT Counter 1 16 53138 HUB ASSEMBLY Brush 1 Note To replace previous flange bearing and bmcket order SK2361 7 82 Find ...

Page 30: ...Fig 15 SIDE BRUSH SUPPORT 6 DRIVE 9 79 26 Find Go To ...

Page 31: ...ARM Lift 1 6 14174 SPRING 1 7 23294 CABLE Lift side brush 1 8 23503A YOKE Lift side brush 1 9 22143 SPACER for 23503A 1 10 23536 PIN Pivot 1 11 46347 LUG Side brush 1 12 24207 BRACKET Angle adjusting 1 13 43228 BRACKET Motor mwnting 1 14 47501 ADAPTOR Brush 1 15 46034 BUMPER Side brush I 16 46033 SUPPORT Bumper 1 17 48062 1 ARM Side brush support 1 18 23191 PIN Clevis 0 38 x 3 9 7 x 76 mm 1 Find G...

Page 32: ...v FRONT WHEEL ASSEMBLY DISC Wheel TIRE Zero pressure front HUB Front wheel RING Retaining BEARING WASHER Wheel retaining FRONT AXLE ASSEMBLY SHOE Brake 2 per wheel SPACER Heel pin PIN Heel AXLE BUSHING ASSEMBLY BUSHING ARM Brake CAM Brake SPRING PIN Roll SPACER Find Go To ...

Page 33: ...18141 PIN Roll 1 3 23529A STRAP 1 4 07142 PAD Pedal 1 5 14605 PIN Clevis 0 25 x 0 75 6 4 19 mm 1 6 23483 2 ROD Adjustment 2 7 35676 SHAFT Brake 1 8 28296 PIN Clevis 0 25 x 0 50 6 4 x 12 7 mm 1 9 03091 SPRING 1 10 23280 2 HANGER Broke shaft 2 11 23758 1 SHIM Hanger for 23280 2 As req 12 14595 1 CLEVIS Adjustable 2 For breakdown of tire wheel and brake see Front Wheel and Brake page 11 81 29 Find Go...

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Page 35: ...ORMSHAFT 1 19 5666886 NUT Ball 1 20 5666693 BEARING Lower ball 1 21 5666683 CUP Lower worm bearing 1 22 5666681 WORM BEARING ADJUSTER 1 23 5676217 LOCKNUT Worm bearing adjuster 1 24 5666887 BALL GUIDE 4 25 266800 BALLS 54 26 5666888 CLAMP Bail guide 1 27 187375 SCREW Ball guide clamp 1 28 7807009 BOLTS Side cover 3 29 114495 LOCKNUT Losh adjuster 0 4 20 jam nut 1 30 7802483 HOUSING SIDE COVER 8 BU...

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Page 37: ...o Description Qty 1 53084 3 HOSE 2 53004 TUBE 3 53525A SUPPORT Drive motor 4 53032 MOTOR Drive SKI 14OA SEAL KIT KEY NUT 7 53893 HUB 8 STUD ASSEMBLY 1 24338 STUD 5 8 51782 ELBOW 2 9 54217 CLAMP Hose 1 10 39305 SCREW Socket head 0 50 x 13 x 2 75 4 Ross Cornpany Part Number Find Go To ...

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Page 39: ... 1 19 52908 HOSE 1 20 53083 18 HOSE 1 21 47542 MOTOR Sidebrush Ross 1 SKI694 SEAL KIT 1 47650 1 2 MOTOR Sidebrush Char Lynn 1 SKI600 SEAL KIT 1 22 62302 BLOCK Porting 1 23 51403 O RING 2 24 5K2810 MOTOR Mninbwsh Ross 1 SK7694 SEAL KIT 1 SK2810 MOTOR Mainbrush Char Lynn 1 SK16M SEAL KIT 1 25 53083 2 HOSE 1 26 53083 3 HOSE 1 27 32103 SEAL Hose 1 28 53489 STRIP Hose sea1 retaining 2 29 46607 CONNECTO...

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Page 41: ...l filter 1 20 533488 FILTER Hydraulic oil Alt Ripley O R i n g 1 0 0 4 1 21 53348 1 ELEMENT O i l filter 1 22 05178 PLUG O i l cwler 2 23 52908 HOSE 1 HOSE CONNECTOR for Crass Valve use 53076 VALVE Dukes SEAL KIT VALVE Obsolete Dukes SEALKIT VALVE Obsolete Cross SEAL KIT ELBOW use 56827 before serial no 9003 ELBOW CONNECTOR Dukes obsolete Cross i s 42223 LINK Valve handle PIN Clevis PIN Clevis LEV...

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Page 43: ...ilter COUPLING NIPPLE COVER Hydraulic tank GASKET Cover hydraulic tank TANK Hydraulic CONNECTOR ELBOW CLAMP HOSE PLUG Drain HOSE NIPPLE Close STRAINER O i l sump intake SCREEN Hydraulic tank HOSE ELBOW PLUG Filler WASHER TEE HOSE CAP Filler breather COVER Hydmulic tonk Used on machines with serial number up to and including 8972 Find Go To ...

Page 44: ...FIG 23 VICKERS PUMP AND ELATED PARTS STD 265 WITH VICKERS PUMP Find Go To ...

Page 45: ...VICKERS PUMP Ref TENNANT No Part No Description Qty CLAMP Wormdrive PUMP ASSEMBLY HydmuIic oil ELBOW ELBOW 2 CONNECTOR 1 ELBOW 2 CONNECTOR 2 PUMP Complete tandem 1 For parts breakdown see Hydraulic Components Section CONNECTOR 1 ELBOW 1 A1 Find Go To ...

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Page 47: ...ARING Control rod 1 PIN Clevis 1 ROD Pump control 1 SUPPORT ASSEMBLY Control rod L H 1 SUPPORT Control rod 1 BEARING Control rod 1 SPRING Pump arm centering 6 SUPPORT P u m p centering spring 1 BALUOINT 4 ROD P u m p control 1 ARM Pump control 1 BOLT Hex CUD 0 25 20 x 1 2 NUT 1 0 25 20 2 BRACKET speed 1irniter ARM KEY 1 SHOCK ABSORBER no longer used 1 MOUNT Shock absorber 1 Find Go To ...

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Page 49: ... 24518 HOUR METER 28838 DAMPER Hour meter 44080 BLOCK Fuse 14215 FUSE 20 AMP 54911 4 MOTOR Starter SK2460 SOLENOID Starter 29830 9 CABLE Battery positive 37183 BATTERY 40681 1 CABLE Batiery negative GE1141 BULB Spotlight 14138A HORN 54121 MOTOR Filter shaker 53028 1 LEAD Shaker motor 78005 2 SENDING UNIT Temperature 50330 GAUGE Tempemture 32300 RELAY Horn 14137 SWITCH Light 47472 GAUGE Fuel 47473 ...

Page 50: ... 45580 Decal Factory Mutual Type LP 24049 Data Plate LP 54911 7 Decal Service tnformation 54911 6 Decal Heavy Duty Ford 45851 Decal Hydruulic O i l 48088 6 Decal Instructions 45742 1 Decal TENNANT Black letters 45742 2 Decal TENNANT Black letters 24507 Decal Caution This Side Out 533488 2 Decal Filter Element 50560 2 Decal for Pump 50560 53733 3 Decal for Motor 53733 53733 2 Decal for Motor 53733 ...

Page 51: ...29 Fig 15 Reor Wheel Drive Motor Support Parts Grwp 30 Fig 16 Rear Drive Wheel Parts Group 31 Fig 17 Front Meels Bmkes 32 33 Fig 18 Side Brush Drive Support 34835 Fig 19 8 20 Mdin Brush Drive 46 38 Fig 21 Model 265 Hi dump Complete Hydraulics 39 Fig 22 Pump Assembly Group 40841 Fig 23 Hyclmulic Tank Group 42843 Fig 24 Rollout Cylinders Control Valve Group 448 45 Fig 25 Hopper Dump Cylinder I t s C...

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Page 53: ...ecifisdon theorder 5 State definite shipping instructions to include the shipping address and or the billing address if there is a ditference Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery Shipments will be complete unless the packing listororder acknowledgement indicate itemsback ordered If parts received are s...

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Page 55: ...op pan seal SKIRT Rear Brush contact ANGLE Skirt rnwnt SKIRT Rear Floor contact RETAINER Rear skirt CHAIN Static dmg DOOR Access L H GRO MET Lintel hose 23 23386 SEAL Top pan 1 24 50447 BRACKET Top pan seal 1 55373 DECAL Safety arm 2 54918 DECAL KIT TENNANT 8 265 1 25 32885 HINGE Brush door R H 1 26 32886 HINGE Brush door L H 1 To replace R W Brush door with welded on hinge order SK2515 to reploce...

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Page 57: ...tery BRACKET Seat suppcrr PANEL Acces PANEL Instrument COVER Engine panel DOOR lnstmment panel 8 0 X Instrument PANEL ASSEMBLY SEAL Seat support ARM Hinge ARM Hinge HINGE Engine cover HINGE Side door DOOR Side COVER Engine PANEL Corner GRILL COVER Top rear BUMPER SLEEVE Instrument box mounting BRACE BRACKET TREAD Floor Find Go To ...

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Page 59: ... BEARING Thrust 6 18 32448 CHAIN EYEBOLT ASSEMBLY 2 32440 CHAIN 1 11893 EYEBOLT 1 1 9 35621 1 ARM ASSEMBLY Front pivot R H 1 20 35561 BEARING Journal 2 21 35665 BEARING Journal 1 22 35666 BEARING Thrust 2 23 3561 4 WASHER 2 24 14242 NUT 2 25 35686 RING Retuining 2 26 35636 SHAFT Torque L H 1 27 35620 1 ARM ASSEMBLY Front pivot L H 1 28 35665 BEARING Journal 1 2 9 35561 BEARING Journal 2 30 35630 B...

Page 60: ...1 6 33563 ROD Threaded 1 7 33763 PIVOT Shaft 1 8 35533 SUPPORT Safety leg 1 9 23788 RING Retaining 1 10 36972 PIN Groved 1 11 35527 LINK 1 12 32282 BUMPER L H 1 13 24528 BRACKET Lo 1 14 33523 SPRING Tension 1 15 33565 LUG Adjusting 1 16 32899 NUT 1 1 7 14895 SHIM 1 Previous lever 32280 hos been replaced by SK2606 which olx includes the new rod with spring adjustment To replace old style rod order ...

Page 61: ...lizer 1 I 48968 SHAFT Pivot 1 2 35533 SUPPORT Safety leg 1 3 36972 PIN Safety leg pivot 1 4 23788 RING Retaining 1 5 35591 LEG Stabilizer 1 6 35527 LINK 1 7 23524 LINK Retaining 2 8 48954 PIN Roller 1 9 45794 SHAFT Roller 1 10 48957 ROLLER 1 11 14601 BALLJOINT 2 12 36971 STUD 1 NUT 0 25 28 1 13 45795 BRACKET Roller shaft 1 14 45797 BUMPER 1 Find Go To ...

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Page 63: ... 20 37021 LIP Hopper side 21 36995 CAM 22 35540 SHIM 23 53758 RETAINER 24 35607 LIP Hopper lower 25 48927 SPRING L H 26 37057 HOPPER 27 53698 HOOK Fusible link 28 46087 BRACKET Fire door pivot pin 29 SKI511 LINK Fusible 30 46088 PIN Fire door pivot 31 28564 SPRING Fire door DOOR f i r e BAFFLE F i n door SEAL Hopper cover CAPSCREW 312 18 x 1 375 NUT 312 18 WASHER Springlock 312 HQOK Fuse PIN Fire ...

Page 64: ... Fig 6 FILTER SYSTEM Find Go To ...

Page 65: ...ATORS BAG Filter RACK Bag BAR SHAKER MOTOR ASSEMBLY STRAP Shaker motor BAR Rubber WEIGHT Eccentric MOTOR Shaker sealed not repaimble SUPPORT STRIP Rod clamp ROD Clamp lower Note Before Serial No 3649 Filter Box Cover was X53339 For field replacement of 53338 order SK2349 Find Go To ...

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Page 67: ... MOTOR Vacuum fan includes hardware SEAL KIT SLEEVE ADAPTER Hose BRACKET Hose adapter CLAMP Worrndrive HOSE MUFFLER ASSEMBLY Fan MUFFLER Fan SEAL F m m rubber 3 3 84 mrn SEAL Faam rubber 6 6 168 mm I NSULATI ON Muffler top I NSULATION Muffler side WASHER Flat 0 38 Note Before serial number 7701 vacuum f on motor was 53923 To replace 53923 order SK2560 Seal kit for both motors is SK2561 Find Go To ...

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Page 69: ...1 50335 NUT Hex 5mm 1 32453 STARTER Engine 1 54911 5 RING Starter locating 1 54911 16 PIN Dowel 2 53531 2 COUPLING Chain Engine side 1 54836A BRACKET Motor 8 valve mount 1 54921A 1 HOUSING Flywheel 1 15280 1 BUSHING Key No 00926 1 53386 1 COUPLING Chain half pump side 1 53392 3 CHAIN Coupling 1 47933 PLATE Pump drive adaptor I 29832 7 CABLE Grounding 1 50352 CAP O i l filler breather 1 54911 26 DI...

Page 70: ...Old Style fig 9 Gasoline Carburetor Fuel Pump Governor and Related Parts Find Go To ...

Page 71: ...uretor spacer 1 HOSE Rubber governor to distributor 1 O 16 x 12 4 x 305 mm furnished with engine CONNECTOR 1 GOVERNOR Speed 1 STUDS 1 31 1 8 x 3 3811 33 1 8 x 86 mm 2 PUMP Fuel Gasaline only 1 SPRING Throttle return 1 BALLJOINT 1 CABLE ASSEMBLY Choke 1 ROD Throttle 1 BALLJOINT 1 PIVOT Arm I CLAMP Stop throttle control 1 SCREW 0 25 20 x 1 75 1 ELBOW Barbed 1 HOSE 1 SLEEVE Stud 2 To replace Old styl...

Page 72: ...FIG 10 GASOLINE TANK FILTER 7 8 3 Find Go To ...

Page 73: ... Part No Description Qty TANK Gas STRAP Gas tank CLAMP Hose worm dirve HOSE Rubber CLAMP Hose GAS LINE ASSEMBLY NIPPLE STRAINER SEDIMENT BOWL FueI NIPPLE CAP G a s includ in item 1 12 53014 SHIELD Gosoline 13 23826 SEAL Seat support 3 1 Find Go To ...

Page 74: ...PARTS Find Go To ...

Page 75: ...R Air cleaner 1 7 27313 ELEMENT Air filter inner 1 8 23792 ELEMENT Air filter outer 1 9 54082 STUD 1 10 54080 FLANGE Air cleaner 1 11 23731 WASHER Necprene 1 12 23727A 2 BASE Air cleaner 1 13 47388 ELBOW 1 14 54148 HOSE Breather 1 15 54333 r CLAMP 2 16 51706 SLEEVE 1 17 46818 CIAMP Wire 1 18 54155 ELBOW Rubber 1 19 33518 WASHER Rubber 1 20 24669 DECAL Fmm air cleoner 1 Note Used on old style air c...

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Page 77: ...adiator Upper BOLT Eye HOSE Radiator Bottom BRACKET Support BRACKET S p r ing BRACKET Tur nbuckl e TURNBUCKLE Be t t ensi oni ng To replace radiator on rnochines with sen ol number up to and including 7587 order SK2487 Machines with serial number from 7588 to 8157 use SK2676 achinerwith serial number up to and including 7587 usedhc e 10323 6 To replace 10323 6 order SK2544 Note Machines with seria...

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Page 79: ...be BRACKET Exhaust tube GASKET Exhaust manifold end GASKET Exhaust manifold center MANIFOLD Engine exhaust GASKET STUD NUT PIPE Exhaust HANGER KIT Muffler includes items 2 3 4 and 5 MANIFOLD KIT Replacement includes items 12 through 22 BRACKET Exhaust pipe BRACKET Exhaust pipe PIPE Exhaust Applicable to machines with serial number up to 7032 TO replace fhese parts on machines with serial numbers u...

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Page 81: ...WORMSHAFT 1 19 5666886 NUT Ball 1 20 5666693 BEARING Lower ball 1 21 5666683 CUP Lower worm bearing 1 22 5666681 WORM BEARING ADJUSTER 1 23 5676217 LOCKNUT Worm bearing adjuster 1 24 5666887 BALL GUIDE 4 25 266800 BALLS 54 26 5646888 CLAMP Boll guide 1 27 187375 SCREW Ball guide clamp I 28 7807009 BOLTS Side cover 3 29 114495 LOCKNUT Lash adiuster 0 44 20 jam nut 1 30 7802483 HOUSING SIDE COVER BU...

Page 82: ... No Descritpion __L L NUT 1 WASHER 1 BEARING CONE ASSEMBLY Motor support 1 includes 2 bearings 2 cones PIN Support 1 SUPPORT 1 BAR Hose support 1 SCREW 0 50 13 x 2 75 12 7 1 3 x 70 rnm 4 MOTOR Drive 1 SEAL KIT 1 HUB ASSEMBLY Drive wheel 1 STUD 5 LINK Steering 1 Find Go To ...

Page 83: ...PARTS GROUP Ref TENNANT No Part N o Description Qty 47550 WHEEL ASSEMBLY 1 53818 RIM 2 47525 TIRE 570 500 8 6 ply 3 53819 1 TUBE Inner tire 570 500 8 45786 CAP Valve stem 4 53819 2 FLAP Tire tube 5 24339 NUT M e e l Find Go To ...

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Page 85: ...23484 ARM 1 14 I9965 AXLE BUSHING ASSEMBLY 1 15 24992 BUSHING 1 20021 PIN Roll 1 16 23272 CAM 1 17 10413 PIN Threaded 1 18 10415 SPACER 1 19 10414 SHOE Bmke 2 per wheel 2 20 09758 SPRING Tension 1 48076 WHEEL ASSEMBLY Front 2 21 13534 BEAR1N G 2 22 23244 RING Retaining 2 23 23332 HUB 1 24 09006 SPACER 1 25 24120 TIRE B RIM ASSEMBLY 1 25193A WHEEL ASSEMBLY 1 25197A TIRE Fmnt solid bonded to rim 1 T...

Page 86: ...FIG 18 SIDE BRUSH DRIVE d SUPPORT Find Go To ...

Page 87: ...PLATE Bumper end 6 55662 ARM Side brush 7 23191 PIN Clevis 8 26156 KNOB 9 35649 HANDLE 11 23307 1 LEVER Lift hclndle 12 23294 CABLE ASSEMBLY Side brush lift 13 23306 1 BRACKET Clip 14 14174 SPRING 15 22143 SPACER 16 23503A YOKE Side brush lift 17 23536 PIN yoke pivot 18 53773 BRACKET Bumper 19 53826 BUMPER 20 53772 MOUNT Side brush motor 21 47501 ADAPTER Side b s h Qty 1 1 7 83 2 Find Go To ...

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Page 90: ... Lift BRACKET Countershaft bearing FLANGE Countershaft bearing BEARING Countershaft PIN Roll 0 31 x 1 88 7 9x 48 mm ARM B s h L H P L U B s h drive SHAFT Counter ARM PLUG ASSEMBLY Brush R H WASHER RING Retaining BEARING B s h idler plug PLUG Brush idler ARM B N S R H PLUG Threaded dust 0 SO 13 HUB Countershaft end Note Bracket 950521 was 53132 Flange 635973 was 53879 and Bearing 23624 1 was 53878 ...

Page 91: ...265 HI DUMP N T H VICKERS PUMP Find Go To ...

Page 92: ...FIG 22 VlCKERS PUMP and FITTINGS PARTS Find Go To ...

Page 93: ...Description Qty 1 29696 ClAMP 2 47696 ELBOW 3 51787 ELBOW 4 47516 CONNECTOR 5 47861 PUMP Complete tandem Vickem SKI344 SEAL KIT Complete 6 50430 CONNECTOR 7 47934 CONNECTOR 8 53076 ELBOW 9 56827 ELBOW 10 475 7 1 HOSE NOTE Shoft seal kit is SK1345 Find Go To ...

Page 94: ...FIG 23 HYDRAULIC TANK PARTS GROUP Find Go To ...

Page 95: ... COVER Hydraulic fank 8 33753 GASKET 9 50022 WASHER I 0 48086 SCREEN Tank filler 1 1 54873 TANK Hydraulic fluid 12 51885 SCREEN Tank s u m p 13 02546 NlPPLE Sump screen 14 46 480 CONNECTOR 15 47695 ELBOW 16 40362 PLUG Tank dmin 17 32375 HOSE 18 29696 CLAMP 19 53083T04 HOSE 20 34369 TEE 21 34306 CAP Filler breather 22 33574 COVER Hydmulic tclnk Used on machines with serial number up to and inclding...

Page 96: ...FIG 24 ROLLOUT CYLINDERS CONTROL VALVE GROUP 44 Find Go To ...

Page 97: ...ut SEAL KIT ELBOW 45O CLEVIS BEARING Jourml HOSE HOSE KNOB HANDLE LINK 5 hook PIN Clevis VALVE Cylinder control SEAL KIT ELBOW CONNECTOR ELBOW TEE RESTRICTOR FITTING REPLACEMENT KIT For machines with serial number up to and including 3229 For machines with serial number up to and including 3229 This kit contains two cylinders it i s necessary to replace both For machines with serial number up to a...

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Page 99: ... valves 1 VALVE Dukes SEAL KIT VALVE Obsolete C m s SEAL KIT VALVE Obsolete Cross SEAL KIT VALVE Cbsolete Dukes SEAL KIT CONNECTOR ELBOW Out ort used with Cross Valves ELBOW use elbow 56827 before S N9003 ELBOW HOSE HOSE use hose 53083 3 before S N 9003 LINK Connecting PIN Clevis PIN Clevis PIN Roll Machines with serial number up to and including 8326 order SK2703 Machines with serial number u to ...

Page 100: ... Old style r a vacuum fan motor 53923 replaced by SK2560 5 Old style main brush motor replaced by SK2810 Find Go To ...

Page 101: ...302 BLOCK Porting 1 19 53083 2 HOSE 1 20 32103 SEAL Brush wrap hose 2 21 53489 STRIP 1 22 44936 ELBOW 4 5 1 23 51782 ELBOW 1 23A 44936 ELBOW 45 1 23A 47513 ELBOW 4 5 1 24 48108A VALVE Side brush shut off Gresen 1 SKI288 SEAL KIT 1 48108B VALVE Side brush shut off Dukes 1 SKI806 SEAL KIT 1 25 30013 WASHER 4 26 54722A BRACKET Valve mounting 1 27 54274 ISOLATOR Vibration 2 28 56322 HOSE 1 29 32165 EX...

Page 102: ...il filter mounting 1 3 53076 ELBOW 2 4 67718 FILTER ASSEMBLY Hydraulic fluid std Deluxe 1 5 67718 2 ELEMENT O i l filter std Deluxe 1 6 52908 HOSE 1 7 53083 5 HOSE 1 8 05178 PLUG 9 53083 1 0 HOSE 10 46611 ELBOW 11 26395 1 CLAMP Hose Note Either Deluxe Products or Ripley filters may be used The element part number i s printed on the element 50 Find Go To ...

Page 103: ... 9 54879 BRACKET O i l filter mounting 1 10 53076 ELBOW 1 1 1 53083 3 HOSE 1 12 67718 FILTER ASSEMBLY Hydraulic oil Std Deluxe 1 13 67718 2 ELEMENT Oil filter Std Deluxe 1 14 533488 FtLTER ASSEMBLY Hydmulic oil Alt Ripley 1 15 53348 1 6 ELEMENT Oil filter Alt Ripley 1 0 Ring for filter i s DH1004 NOTE Either Deluxe Products or Ripley filfers may be used Please check your machine before ordering fi...

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Page 105: ...m ROD Pum control P CAM Fol ower SUPPORT ASSEMBLY Control rod L H SUPPORT Control rod BEARING Control rod SPRING P u m p am centering SUPPORT Pump centering spring BALLJOINT ROD Pump control ARM P u m p control BOLT Hex cap 0 25 20 x 1 NUT 0 25 20 BRACKET Speed limiter ARM Shock absorber mounfing KEY SHOCK ABSORBER no longer used MOUNT Shock absorber no longer used BALLJOINT Shock absorber no long...

Page 106: ...3 39305 BOLT Socket head 0 50 13x 2 75 4 4 53525A SUPPORT Rear drive motor 1 5 37041 M O T O R R drive SKI951 SEAL KIT 6 039027 KEY 7 W25126 NUT 8 53893 HUB AND STUD ASSEMBLY 9 51782 ELBOW I0 54217 SUPPORT Hose Ross Company part number For parts breakdown see HYcImuIicComponenk section Find Go To ...

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Page 108: ...WITCH Oil pressure LP machines only 1 ALTERNATOR does not include fan 1 RESISTOR Bias 1 COIL Ignition 1 WIRE K i I includes wire 23 1 METER Hour 1 DAMPER nour meter 1 BLOCK Fuse 1 FUSE 20 AMP 5 MOTOR Starter 1 SOLENOID Starter CABLE Bottery paitive BATTERY CABLE Battery negative BULB Spotlight WORN MOTOR Filter shaker LEAD Shaker motor SENDING UNIT Tempemture GAUGE Temperature RELAY Horn SWITCH Li...

Page 109: ...de Scrub B N S Squeegee 12 13 Fig 8 Headlights Taillights Spotlights Kits 14 15 Fig 9 Revolving Light Kit 16 17 Fig 11 Bmke Light Kit 18 Fig 12 Overhead Guard Kit 19 Fig 13 Overhead Gwrd Kit Hi Dump 20 Fig 14 Sweeper Cab Kit 21 22 Fig 15 Hi Dump Cab Kit 23 824 Fig 16 Scrubber Cab Kit 25 8 2 6 Fig 1 7 Side Brush Dust Control 27 828 Fig 18 Vacuum Wand Kit 29 30 Miscellaneous Kits 31 33 Accessories N...

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Page 111: ...2 3 25197A TIRE Solid 1 4 54299 DECAL Tire pressure 1 5 46093 EXTENSION Side brush arm 1 6 43346A GUARD Motor 1 FITTING E I O W COUPLING Male COUPLING Female FITTING Straight FlTTl NG Straight FITTING Elbow 0 RI NG ARM Sidebrush BUMPER Used on machines with serial number up to and including 9002 Used on factory installed scrubbers only Find Go To ...

Page 112: ...Fig 2 TANK HOLDER FRAME 2 Find Go To ...

Page 113: ... PICKUP TROUGH 1 7 43005 TROUGH SUPPORT 1 8 32449 PIN 4 9 43030 BRACKET Pin 4 10 43614 FRONT LEG 2 11 43615 REAR LEG 2 12 43039 SUPPORT 2 13 43079 ACCESS PANEL 1 13 4 43192 CAM Pan adjusting 1 14 43203 CHAlN 1 15 43616 CASTER 4 16 43287 LID 2 18 43363 HOOK 19 53368 SHIELD Spray 20 53371 BUMPER 21 43564 MAIN FRAME 22 43609 BUSHtN G 54289 BAG ASSEMBLY Wrench 23 43249 SUPPORT L H Find Go To ...

Page 114: ...FIG 3 PICKUP AND DETERGENT TANKS PARTS GROUP 7 82 4 Find Go To ...

Page 115: ...ET Tank mounting R H BRACKET Tank mounting L H DRAIN HOSE ASSEMBLY CUFF Hose CLAMP f COVER ASSEMBLY Pi ck up tank PLATE Sealing SEAL D w r cleanout LOCK cam NUT Wing TANK Water pick up VACUUM HOSE ASSEMBLY CUFF Hose CUFF Pickup STRAP Hose retainer CLAMP Hose VACUUM HOSE ASSEMBLY CUFF Hose BOLT Pick up tank FlANGE TUBE Tank locating Rear Bottom Note Machines with serial number up to and including 1...

Page 116: ...Fig 4 _REAR SQUEEGEE Find Go To ...

Page 117: ...k SQUEEGEE LlNK ASSEMBLY REAR SQUEEGEE ASSEMBLY Squeegee frame Blade squeegee Backing Strip Retainer Refuiner Nmrle Pin Clamp STOP Adjustable SUPPORT PIVOT Squeegee lift BUSHING Flange BRACKET Arm pivot ARM Squeegee lift HANDLE LlNK CROSS SHAFT PIVOT Cross shaft PIN Clevis RFAR SQUEEGEE LIFT ROD ASSEMBLY 43543 TUBE 43164 SPRING Compression 43611 WASHER Nylon 46419 RING Retaining 14330 CLEVIS Adjus...

Page 118: ...FIG 5 MAIN SCRUB BRUSH DRIVE GROUP Find Go To ...

Page 119: ...RBER Shock 24 11398 PIN Roll 25 24743 PLUG Brush drive 26 46605 BLOCK Bearing 27 46443 BUSHING Flange 28 24338 STUD M e e l 29 46642 2 SHIM 30 43491 ARM AND SHAFT Brwh lift 31 43457 ANGLE 32 46480 FITTING Stmight 33 32377 HOSE 34 53083 8 HOSE 35 47518 FITTING Stmight 36 65084 COUPLING Hydraulic 37 SK2811 MOTOR Drive Seal K i t i s SK1600 38 26065 BUSHING 39 33795 MOTOR Drive Seal Kit i s SK1600 40...

Page 120: ...Fig 6 DETERGENT SOLUTION CONTROL Find Go To ...

Page 121: ...SSEMBLY R H 1 5A 19867 ELBOW ASSEMBLY L H 1 6 43376 ELBOW ASSEMBLY 2 7 43377 HOSE Side b h 2 8 43379 VALVE 2 9 43591 SUPPORT Spacer valve 2 10 43411 ELBOW ASSEMBLY 1 11 43413 HOSE Tank outlet 2 12 43506 TUBE Spreader 1 13 43507 HANGER Spreader tube 2 14 43539 WATER DIVIDER 1 15 43557A CONTROL CABLE 1 16 43558A CONTROL CABLE 1 43560 CLAMP Cable 1 26683 CLAMP Cable 2 Find Go To ...

Page 122: ...Fig 7 SIDE SCRUB BRUSH 8 SQUEEGEE Find Go To ...

Page 123: ...LY 1 4 43290 Pin clevis 0 5OUx 1 75 1 2 7 4 4 5 mm 1 5 43291 Squsagee back 1 6 43292 Blade squeegee 1 7 43294 Retainer 1 8 43295 Link 1 9 43317 Link 1 10 43500 Chain side bmh squeegee lift 1 11 43553 Pin clevis 1 12 43299 PIN 2 13 43497 SUPPORT Squeegee 1 14 43499 CLIP 1 15 43549 CATCH Squeegee 1 16 43554 SIDE BRUSH DRIVE ASSEMBLY 1 Find Go To ...

Page 124: ...GHT AND TAI LLIGHT LI NTEL MOUNTED ASSEMBLY 54676 Detail of Assembly HEADLIGHT AND TAILLIGHT CAB MOUNTED ASSEMBLY 54677 Detail of Head Light Assembly 7 83 HEADLIGHT AND TAILLIGHT HOPPER MOUNTED ASSEMBLY 54679 Find Go To ...

Page 125: ...ADLIGHT ASSEMBLY 2 10801 HEADLIGHT 1 45110 HEADLIGHT PLATE 2 51665 WAP Headlight 2 46237 GUARD Hopper wire 1 53245 GUARD Taillight 2 54417 WRING KIT for hopper mounted 1 24142 WASHER Light adjustable 4 24227 WASHER 2 33545 BRACKET Headlight 2 54415 WIRING KIT for lintel mounted 2 24142 WASHER Light adjusting 4 24298 HEADLIGHT 2 51570 BULB 2 24227 WASHER 2 50448 BRACKET eadlight Standard machine on...

Page 126: ...PPORT Flashing 1 light LIGHT Revolving Red 1 BULB 1 46928 1 LENS Red 1 46928 2 LENS Blue 1 46928 3 LENS Amber 1 01574 RUBBER GROMMET 2 PIATE Adapter 1 WIRING KIT Universal 1 kit for all machines PLATE Top 1 WIRING KIT Cab i Includes wires 14 42 8 46 GROMMET 1 BRACKET 2 2 CLAMP Cable 4 1 Find Go To ...

Page 127: ... For LPG Machines 1 SWITCH i t FUSE TIGHT Flashing red LIGHT Flashing amber LIGHT Flashing blue FLASHER FIASHER BRACKET B ULB DOME LENS Red DOME LENS Amber DOME LENS Blue WIRING KIT Universal SUPPORT Flashing light PLATE Top BRACKET L CLIP CLAMP Cable SLEEVE GROMMET WIRING KIT Cab Includes wires 7 14 42 43 desired Find Go To ...

Page 128: ...NT N o Part No Description Qty 1A 47954 SLEEVE 1 28499 CHAIN 2 43672 SPRING Tension 3 43673 SWITCH 4 44539 BRACKET Switch 51798 GROMMET Rubber 19824 WIRE KIT Note This kit adopts opernfing light kit to provide brake light feature Find Go To ...

Page 129: ...t No Description Qty 50400 OVERHEAD GUARD Standard machine 1 I 50401 GUARD Top 1 2 50404 LEG Front R H 1 3 47644 BRACE Front R H 1 4 50403A LEG Reor R H 1 5 47645 BRACE Front L H 1 6 50405 LEG Front L H 1 7 54522 BRACE Reor 2 8 50402A LEG Rear L H 1 Find Go To ...

Page 130: ...o Part No Description Qty 50410 OVERHEAD GUARD Hi Dump machine 1 1 50401 GUARD Overhead 1 2 50404 LEG Front R H 1 3 62170 4 MOLDING Channel hose guard 4 4 33576 BRACE Front 2 5 50405 LEG Front L H 1 6 50402A LEG Rear L H 1 7 50403A LEG Rear R H 1 Find Go To ...

Page 131: ...Find Go To ...

Page 132: ...iper motor 1 ARM Wiper blade 1 BLADE Wiper 1 CLAMP Cable 3 WIRE KIT Includes wires 45 46 47 48 1 INSULATION SEAL KIT Cab 1 GLASS Stationary 1 GLASS Sliding 1 HANDLE ASSEMBLY Pull lockset 1 PANEL Engine cover 1 BRACKET Support panel 1 SHIELD Operator SHIELD Operator orner WEATHERSTRIP Rubber EXTRUSION Weatherstripping GLASS Windshield CHANNEL Rigid CHANNEL Glassrun flexible STRIP Rubber STUD Snap o...

Page 133: ...Find Go To ...

Page 134: ...iper bLode BUD Woer ctatii 3 WIRE KIT Includes wires 45 46 47 48 INSULATION 8 SEAL KIT Cob noise 1 GLASS Stationary 1 GIASS Sliding 1 HANDLE ASSEMBLY Pull lock set 1 WEATHER STRIP Rubber 1 CHANNEL Rigid 1 CHANNEL Glassrun 1 STRIP Rubber 0 25 x 0 50 x 55 6 4 x 12 7 x 139 mm 1 PANEL Engine cover 1 BRACKET Support panel 1 STUD Snap on 12 GROMMET 0 25 hole 1 GROMMET 0 38 hole 1 23867 EXTRUSION Weathen...

Page 135: ...Find Go To ...

Page 136: ...ntrol RING Rubber insulating BUSHING Rubber insvlating EXTRUSION Weatherstripping GLASS Rear CAB WPER ASSEMBLY Windshield MOTOR Windshield wiper BRACKET Switch SWITCH Windshield wiper motor ARM Wiper blode BLADE Wiper CLAMP Cable WIRE KIT Includes wires 45 46 INSULATION KIT Cab noise GLASS Stationary GLASS Sliding HANDLE ASSEMBLY Pull 8 lock set PANEL Engine cover BRACKET Support panel STUD Smp on...

Page 137: ...Fia 17 SIDE BRUSH DUST CONTROL KIT 54920 1 Find Go To ...

Page 138: ... Hose SIDE BRUSH SHROUD ASSEMBLY SUPPORT Bumper front SUPPORT Bumper side SHROUD ASSEMBLY Side brush BUMPER Shroud SKIRT Front SKIRT Side RETAINER Skirt SEAL Hopper SEAL Hopper SEAL Hopper RETAINER Seal shroud SEAL Shroud SEAL MOTOR ASSEMBLY Shaker RACK Bag BAG Filter ARM Side brush BRACKET Dust shield support BOLT Carriage 50 13 x 0 56 NUT Acorn 50 13 WASHER NOTE All filter and fan assembly numbe...

Page 139: ...FIG 18 VACUUM WAND KIT 54016 Find Go To ...

Page 140: ...olddown SPACER Hopper DECAL Vacuum attachment PARTS LIST FOR VACUUM WAND KIT 50596 Hi Dump Machines factory installed only TENNANT Port No Description Qty DOOR Fire LEVER Fire door CATCH Spring DOOR Access hopper SEAL Hopper access door F1LTER BOX COVER Filter bax PIN Clevis SPRl NG PLUG Expandable CLAMP CHAlN HOSE CUFF ASSEMBLY WAND CLIP Holdown SPACER Hopper DECAL Vacuum attachment DECAL TENNANT...

Page 141: ... 54028 PANEL Air pre cleaner 48127 ELEMENT Air cleaner 52033 INDICATOR Air restriction 2 50827 DOOR instrument panel 3 54333 CLAMP Wormdrive 4 50380 HOSE 5 53148 1 MANIFOLD Vacuum fan air intake 6 49195 FASTENER ASSEMBLY 48088 6 DECAL 62595 17 MOLDING 02506 6 CAP Gas Prot ectoseol Find Go To ...

Page 142: ...7414 CONNECTOR I 47178 4 PLUG BUTTON 0 50 dia 1 ELECTRIC FUEL PUMP KIT 50323 1 1 50337 BRACKET Fuel pump mounting 1 2 50325 TUBE 1 3 22383 CONNECTOR 2 4 54230 PUMP Fuel 1 1 5 56724 TUBE 1 6 51805 SENDING UNIT Oil pressure 1 Existing Ford 7 17414 CONNECTOR I Oil pressure switch 24929 TEE 1 0 54875A WIRE HARNESS 1 47454 DECAL UL type gas 1 50567 DIODE ASSEMBLY LPG 1 7 83 32 Find Go To ...

Page 143: ... 53195 FUEL GAUGE KIT 1 I 1 47472 GAUGE Fuel level 1 2 47473 SENDING UNIT Fuel level 1 74131 GASKET 1 MD204 WlRlNG DIAGRAM 1 14215 FUSE I 24147 HOPPER DOLLY ASSEMBLY 1 1 24145 CART 1 2 24149 SOCKET 4 24259A CASTER Swivel 4 45938 FIRE EXTtNGUISHER KIT 1 25312 FIRE EXTINGUISHER 1 Find Go To ...

Page 144: ...th 1 HI SPEED PROPELLING KIT MOTOR Char Lynn SCREW CONNECTOR HOSE BATTERY HOLD DOWN KIT 1 BRACKET Batte hold down T 1 ROD k t t e r y h o d down I TIRE 8 WHEEL ASSEMBLY Foam filled TlRE TUBE RIM ASSEMBLY CAP Valve stem 53819 2 FLAP TIRE WHEEL ASSEMBLY SteeIgwrd 1 TIRE TUBE FLAP ASSEMBLY 1 CAP Valve stem 1 TIRE a WHEEL ASSEMBLY 4 I TIRE 1 TUBE 1 RIM ASSEMBLY T CAP Valve stem 1 61034 1 BATTERY 12 V ...

Page 145: ...POWER SWEEPER LPG SYSTEM PARTS LISTS LP Tank and Engine Cover 1 LPSystemParfs 2 3 LP Carburetor 4 5 Find Go To ...

Page 146: ...Find Go To ...

Page 147: ...7 STRAP ASSEMBLY Right Hand 1 4 32319 LOCATOR Tank I 5 53400 1 LATCH 2 6 53400 4 NUT Adiustable 2 7 26496 COUPLING LP 1 8 22308 3 HOSE 1 9 24049 PLATE Data LP 1 10 54216 TEE Includes 3 4 flat washer 3 4 star washer 1 and 314 nut 11 24047 VALVE Pressure relief LP 1 12 54937 2 COVFR Engine 1 50306 PAWL Latch 1 49302 1 FASTENER Engine cover 1 7 83 1 Find Go To ...

Page 148: ...Find Go To ...

Page 149: ...ERNOR 1 SWITCH Oil pressure 1 ELBOW 3 SWITCH Oil pressure Ford 1 BALLJOINT 1 ROD Throttle 1 BALLJOINT 1 PIVOT Arm 1 CLAMP Stop throttle rod 1 LEVER Throttle 1 SPRING Throttle return 1 CONVERTER LP 1 REPAIR KI T Converter 1 ELBOW 2 HOSE LP 2 ELBOW 1 CONNECTOR 1 FUEL FILTER LOCK repair kit i s SK1444 1 DIODE ASSEMBLY BRACKET HOSE WIRE HARNESS LP FITTING Pipe TEE ENGINE Basic LP COVER fuel pump openi...

Page 150: ...LPG CARBURETOR 854929 Find Go To ...

Page 151: ... 1 9 AVl 1 4 VALVE DIAPHRAGM ASSEMBLY 1 10 ABl 8 BODY ASSEMBLY Specify for 2 06 air horn 1 11 52 6 SPRING Idle screw 1 12 S1 11 SCREW Idle 1 13 GI 11 GASKET Throat to body 1 14 51 19 SCREW 4 15 P3 3 PLUG Pipe 1 16 T2 3 THROAT 1 17 PI 5 PIN Throttle stop 2 18 55 SHAFT Throttle specify shaft dia 1 19 F2 4 FLY for 1 SOa thrwt 1 20 GI 18 GASKET 1 NOTE Ref N d r 1hnr 15 are included in MIXER ASSEMBLY C...

Page 152: ...Find Go To ...

Page 153: ... DRIVE MOTOR 12 13 NOTE The moton pumps and valves covered here have been rncdified far use on TENNANT Company rnochines Repair parts should be ordered only from the parts lists provided i n this section Production requirements may occasionally dictate that hydraulic components made by other manufacturers must be used Please check the component For manufacturer s name and model number before order...

Page 154: ...Find Go To ...

Page 155: ... data plate 3 Givethe part number description and the auanti ty neededof each item on the order Do not order by reference number or the figure number of the illustratedparts 4 Indented items indicate parts of assemblies Standard hardware is furnished only when part of a purchased assembly Please order hardware froma local hardwaresupplier 5 If the old part cannot be identified send it to us with t...

Page 156: ...Find Go To ...

Page 157: ...SPRING 1 248811 PIN Spring 3 260860 CYLINDER Block 1 9 4 1887 PISTON KIT 9 1 q63585 SEAL Shaft 1 274382 RETAINER Shaft seal 1 275961 PLATE Shoe 1 317162 GASKET 1 BODY Vane pump RING 326805 BEARING Ball 325689 YOKE 343573 SEAL Oil shaft 351247 ROTOR Vane pum P 1 423324 WASHER Spherics 1 374343 PRESSURE PLATE SUB ASSEMBLY 1 372865 COVER Vane pump 1 397742 SHAFT Vane pump 1 390218 RiNG Retainer 1 389...

Page 158: ...12016 BEARING Needle 2 4 I54014 0 RI N G 4 5 474963 KEY Pintle 2 6 347573 PLATE Pintle cwer 2 8 424520 YOKE Pintle Long 2 9 318399 RELlEF VALVE 4500 psi 31 027kPa for 47861 pump 2 9 339490 RELIEF VALVE 3000 psi 20 685kPo for 47925 pump 2 10 307354 PLUG 2 1 1 I54129 O RING 2 Induded in Overhaul Sml Kif S K 1344 Find Go To ...

Page 159: ...TANDEM PUMPS NO 47925 47861 Ref VICKERS No Parf No Description Qty FlTTlNG 0 R I NG 0 RI NG SPRlNG SHIPPING PLUG SHIPPING PLUG PLUG POPPET CHECK VALVE RETAlNER Spring Included in Overhaul Seal Kit SK 1344 Find Go To ...

Page 160: ...4 EXPLODED VIEW OF CHAR LYNN HYDRAULIC MOTORS 007SERIES USED FOR SIDE BRUSH M A l N BRUSH AND MAlN SCRUB BRUSH Reference numbers refer to Parts List Model Number Serial Number FtuidPower F I I Y Find Go To ...

Page 161: ...tion 5777 SCREW Cap SEAL Dust shaft 7464 FLANGE Mounting I SEAL Shaft alternate sea back up ring may be used however for re placement order 9057 1 O RING 7462 RACE Thrust bearing 7537 BEARING Thrust needle 7360 1 3 SHAFT Output 7359 1 HOUSING 9029 1 NAMEPLATE 616 DRIVE 7358 PLATE Spacer s O RING 7357 6 GEROTOR ASSEMBLY includes ring star 6901 5 SPACER 7461 CAP End 6049 WASHER Seal 5389 6 SCREW Cop...

Page 162: ...556 Ref TENNANT No Port No Description Qty 34423 MOTOR Hydraulic 1 SKI600 SEAL KIT 2 34174 F I A NGE Mounting 3 34175 SHAFT ASSEMBLY Outpuf 4 34176 DRIVE 5 34177 GEROTOR SET Used on machines with serial number from 9003 and above Find Go To ...

Page 163: ...ng MAC063000Al DRlVE LINK ASSEMBLY 477255 SPACER MAC067000 ROTOR SET MAC015000 MANIFOLD MAC014000Al COMMUTATOR ASSEMBLY O RI NC 099061 RETAINER Seal 028395 WASHER 402364XT END COVER ASSEMBLY 021306 SCREW 032200 1 0 0 R I NG Port Qty Included in Seal K i t SK1694 instructionsfor seal replacement and repair included Char Lynn motors may be used as alternates check your motor before ordering repair p...

Page 164: ... Shaft WASHER Thrust BEARING Thrust SHAFT coupling DRIVE LINK ASSEMBLY SPACER ROTOR SET MANIFOLD COMMUTATOR ASSEMBLY 0 RI NG RETAINER Seal WASHER END COVER ASSEMBLY SCREW Included in Seal Kit SKI694 instrwtions for seal replacement and repair included Char Lynn motors may be used as alternates check your motor before ordering repair parts Find Go To ...

Page 165: ... 33795 MOTOR Hydmulic Scrub 1 SK1600 SEAL KIT 2 7620 FLANGE Mounting 3 7462 RACE Thrust bearing 4 7537 BEAR1NG Thrust needle 5 7360 5 SHAFT Output 6 602 DRIVE 7 7357 2 GEROTOR ASSEMBLY Used on mochines with serial number from 9003 and above Tennant Company part number Find Go To ...

Page 166: ...Find Go To ...

Page 167: ...irt RING Retaining SPACER Seal WASHER Backup SEAL Shaft HOUSING ASSY includes items 8 4 10 and 12 O RING Body WASHER Thrust BEAR1NG Thrust BEARING Needle SHAFT BEARING Needle BEARING Thrusf LINK Drive PLATE Wear ROTORASSY Includes ROTOR VANE STATOR RING ASSY PLATE Manifold MANIFOLD COMMUTATOR ASSY includes 19 B 21 COMMUTATOR SEAL Commutator RING Comrnutacrtor SLEEVE END COVER ASSY SCREW KEY Shaft ...

Page 168: ...Find Go To ...

Page 169: ...p 8 Fig 5 Piston and Connecting Rod Group 9 Fig 6 Oil Pump Oil Pan and Crankcase Vent Group 10 Fig 7 Water Pump Thermostat and Fan Blade r o u p 2 Fig 8 Intake Exhaust Manifold and Carburetor Group 13 Fig 9 Fuel Fitter and Fuel Pump Group 14 Fig 10 Ignition Coil Distributor and Spark Plugs Group 15 Fig 11 Alternator Gmup 16 Fig 12 Starter Motor 17 Fig 13 Engine Gasket Kits Group 18 Find Go To ...

Page 170: ...Find Go To ...

Page 171: ...re applicable throughout this partscatalog BOLT AND CAPSCREW STRENGTH IDENTIFICATION Bolts and cap screws required to have high strength qualities equivalent to SAE Grade B are identified thmuahout this cataloa bv the descriotion GR 8 Unless identified by this description all standardbolts and screwsare SAE Grade5 2 Refer to the vendor partdata plate Always specity the model number and serial numb...

Page 172: ...FIG 1 CYLINDER BLOCKAND HEADGROUP Find Go To ...

Page 173: ...der block standard DORY 6055 6 LINER Cylinder block 0 020 OIS 4 731M 6059 3A FRONTCOVER 5 37333 D lFZ 6020 6 1 GASKET Front cover 6 37342 D lFZ 6700 8 SEAL Front cover oil 7 54911 2 D6JL 6A018 A HEAD Cylinder 8 54911 23 DORY8051 8 GASKET Cylinder head 9 DlFZ 6065 B I BOLT Cylinder head D l R b 0 6 5 C BOLT Cylinder head 10 78005 2 Dt FZ 10684 8 1 SENDER Water temperature 54911 16 70HM 6397 AA 1 PI...

Page 174: ... micedo in Block Asaembly FIG 2 CRANKSHAFT GROUP Find Go To ...

Page 175: ...EARING Standard O D and 0 030 undersize 1 0 BEARING 0 015 oversize O D and standard 1 0 BEARING 0 015 oversize O D and 0 010 undersize I D BEARING 0 015 oversize 0 0 and 0 020 undersize 1 0 BEARING 0 015 oversize 0 D and 0 030 undersize I D BOLT Main bearing cap RETAINER GASKET WASHER Main bearing standard 2 938 O D WASHER Main bearing 0 025 oversize WASHER Main bearing 0 005 oversize WASHER Main ...

Page 176: ...UG 3 VALVES PUSHRODS AND ROCKER ARM COVER GROUP Find Go To ...

Page 177: ...31M 6505 AA VALVE Standard 1 groove exhaust 711M 6505 JA 1 VALVE 0 015 oversize 3 groove exhaust DORY 6510 A 1 BUSHING Valve guide intake 1 825 plain DORY 6510 C 1 BUSHING Valve guide intake 1 825 shouLdered DORY 6510 6 DORY 651O D BUSHING Valve guide exhaust 2 075 plain BUSHING Valve guide exhaust 2 075 shouldered SPRING RETAINER KEY 3 groove BOLT WASHER SUPPORT SCREW NUT SHAFT PIN Cotter 1 long ...

Page 178: ...dard I D and 0 0 37317 DORY 6261 5 1 BEARING Front standard I D and 0 020 0 s O D 37306 DORY 6262 A 1 BEARING Center standard I D and O D 38242 DORY 6262 6 BEARING Center standard 1 0 and 0 020 O S 0 0 37306 DORY 8262 A BEARING Rear standard I D and 0 0 38242 DORY 6262 B BEARING Rear standard I D and 0 020 0 s 0 0 37307 DORY 6268 A I CHAIN DORY 6269 A I I PLATE 37337 01FZ 6284 A I TENSIONER 37338 ...

Page 179: ...ze RETAINER Pin RING SET Piston standard RING Piston 0 030 O S ROD ASSEMBLY BUSHING BEARING Standard BEARING 0 001 undersize BEARING 0 002 undersize BEARING 0 010 undersize BEARING 0 020 undersize BEARING 0 030 undersize BEARING 0 040 undersize BOLT 0 38 24 x 1 718 DOWEL 0 31 dia x 0 375 4 As Req 4 AS Req 8 1 AS Req 4 4 8 A S Rw As Req As Req AS Req As Rea As Req 8 8 Find Go To ...

Page 180: ...FIG 6 OIL PUMP OIL PAN AND CRANKCASEVENT GROUP Find Go To ...

Page 181: ... 1 GEAR 1 PIN 1 TUBE Oil return 1 GASKET 1 ADAPTOR Crankcase ventilation 1 VALVE Crankcase ventilation PCV 1 HOSE PCV 1 SPRING 1 PLUNGER 1 OIL FILTER 1 OIL PAN 1 PLUG Oil drain 1 GASKET Oil drain 1 INDICATOR Oil level 1 TUBE Oil level indicator 1 O RING 1 GASKET Oil pan 1 SEPARATOR 1 EXTENSION Oil levet indicator 1 INSERT Oil filter rnountlng bolt 1 GROMMET PCV valve 1 Find Go To ...

Page 182: ...ORY 8507 A 1 GASKET 01FZ 8564 A t SEAL Dl 8512 8 I IMPELLER DORY 8517 A SEAT D4RY 8530 A SHAFT AND BEARING DORY 8K537 A RETAINER DORY 8550 A 1 SLINGER DORY 8553 A 1 HUB 54971 10 D lFZ 85096 1 PULLEY 37327 D4PZ 8575 A THERMOSTAT 54911 25 D lFZ 82556 GASKET 37346 D lFZ 8592 8 ELBOW D9JL 8600 A FAN 6 blade D7PZ 8620 C BELT 241589 BOLT M8 x 20mm 8A 8115 DRAIN COCK D9JL 8546A SPACER Fan QTY Find Go To ...

Page 183: ... PART NO PART NUMBER SERIAL NUMBER DESCRIPTION QTY 1 761F 9425 AA MANIFOLD Intake 1 2 32838 781F9430AA MANIFOLD Exhaust 1 3 54917 22 1 GASKET Intake manifold 1 4 54911 20 DORY 9448A 1 GASKET Exhaust manifold inner 1 5 54911 21 DORY 94486 GASKET Exhaust manifold outer 2 13 Find Go To ...

Page 184: ...ART NO PART NUMBER SERIAL NUMBER DESCRIPTION OTY 1 CZRZ 97 55 A FUEL FILTER KIT 1 2 D9JL 9180 B I 1 BRACKET 1 3 EOJL 9261AA 1 HOSE Filter to carburetor 1 4 380882 S32 1 HOSE Clamp 3 5 54912 2 DORY 9350 0 FUEL PUMP ASSEMBLY 1 6 54911 29 DORY 9417 A I GASKET 1 Find Go To ...

Page 185: ...ISTRIBUTOR tucas 58507 DlfZ 12106 A 1 CAP Boscn 37311 DORY 12106 A 1 CAP Lucas 58506 778F 12177 AA I POINTS Bosch 37356 DP12 1 POINTS SET Lucas 58508 D lFZ 12200 A ROTOR Bosch 37310 DORY 12200 A 1 ROTOR Lucas 58509 831F 12300 AA CONDENSER Bosch 37408 DORY 12300 I CONDENSER Lucas 37328 D l FZ 12259A WIRE No 2 37328 D lFZ 12259A WIRE NO 3 37328 D lFZ 12259A WIRE NO 1 37328 D lR 12259A i WIRE No 4 D4...

Page 186: ...RT NO PART NUMBER SERtAL NUMBER DESCRIPTION QTY DBZF I 0300 AA I 1 ALTERNATOR ASSEMBLY 1 D9PZ 10316 A 1 REGULATOR 2 60 high 1 OBVZ 10316 A 1 REGULATOR 1 70 high 1 D lR 10A313 C I 1 BRACKET Mounting I C9JJ 10145 A I ARM Adjusting with 2 bolt holes 1 Find Go To ...

Page 187: ... ENGINE KEY PART NO PART NUMBER SERIAL NUMBER DESCRIPTION QTY STARTER MOTOR CONSISTS OF ARMATURE No 25270 ARMATURE No 1211206 BRUSH SET No 25270 BRUSH SET No 1211206 DRIVE ASSEMBLY No 1211206 SOLENOID No 25270 SOLENOID No 1211206 Find Go To ...

Page 188: ...EY FIG 13 ENGlNEGASKEt KITS GROUP TENNANT FORD ENGINE PART NO PART NUMBER SERIAL NUMBER DESCRIPTION QTY 37332 DlFZ 6008 A GASKET KIT Engine overhaul 37334 DtFZ 6079 A 1 GASKET KIT Valve grind Find Go To ...

Page 189: ... price for each month remaining in the twelve 12 month period This Warranty applies only to batteries and tires purchased from Tennant Company and installed in vehicles used in normal service BRUSHES Brushes that fail due to defective material or workmanship will be replaced on a pro rata basis within the first twelve 12 months of purchase The replacement price will be calculated by multiplying th...

Page 190: ...ear or 1500 hours parts 8 labor Ford 1 year or 1500 hours parts only Engine Dart rePlaCements such as watef pwps carburetors and alternators are warranted for thirly 30 days pans only m labor Labor is t o include only the time it takes to repair an engine It does not include rernoval and replacement nor does it include travel tlme MAJOR HYDRAULIC COMPONENTS PUMPS MOTORS CYLINDERS AND CONTROL VALVE...

Page 191: ...TENWANT N W T COYPP NY WORD HEAWUARTERS M N N P L I S HN U SA 0 Find Go To ...

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Tennant 265, Installation, Operation, Maintenance And Parts Manual

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