Tennant 1550 Manual Download Page 571

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1040607 CAT ENGINE BREAKDOWN, DIESEL

17--9

1550 Gas/LPG/Diesel MM283 (8--08)

Fig. 5 -- Camshaft Group

Ref. Part No.

Description

Qty.

9005190

)

Bolt [Cat 08]

9005182

Washer, Hard [Cat 08]

372691

Key

372692

Tappet

372693

Camshaft

372694

Plate, Thrust

9005191

Rod, Push [Cat 08]

Summary of Contents for 1550

Page 1: ...MM283 Rider Scrubber Manual MM283 Rev 23 12 2013 North America International Gas LPG Diesel TennantTrueR Parts For the latest Parts manuals and other language Operator manuals visit www tennantco com manuals ...

Page 2: ...hazardous fluids including antifreeze and oil in an environmentally safe way according to local waste disposal regulations Always remember to recycle MACHINE DATA Please fill out at time of installation for future reference Model No Serial No Machine Options Sales Rep Sales Rep phone no Customer Number Installation Date Tennant Company PO Box 1452 Minneapolis MN 55440 Phone 800 553 8033 or 763 513...

Page 3: ...WARNING Flammable materials or reactive metals can cause explosion or fire Do not pick up WARNING Moving Belt Keep Away WARNING Moving Fan Blades Keep Away WARNING Raised Scrub Head May Fall Block Scrub Head Up WARNING Crush Hazard Between Front And Rear Halves Of Machine Engage Pivot Lock WARNING Heavy LP Tank May Fall Remove LP Tank Before Opening Cover WARNING Strong Vacuum Keep Away From Fan I...

Page 4: ...connect Battery Connections Before Working On Machine Avoid Contact With Battery Acid Avoid Contact With Hot Engine Coolant Allow Engine To Cool Keep Flames And Sparks Away From Fuel System Service Area Keep Area Well Ventilated Use Cardboard To Locate Leaking Hydraulic Fluid Under Pressure Use TENNANT Supplied Or Approved Replacement Parts 7 When loading unloading machine onto off truck or traile...

Page 5: ...hese or any decal becomes damaged or illegible install a new decal in its place TRAVEL SPEED CAUTION DECAL LOCATED ON THE SIDE OPERATOR PANEL SCRUB HEAD LOCK WARNING DECAL LOCATED ON THE SCRUB HEAD FAN SUCTION DANGER DECAL LOCATED ON THE SOLUTION TANK 00291 LPG ENGINE WILL RUN LABEL LOCATED NEXT TO THE IGNITION SWITCH ON THE INSTRUMENT PANEL ...

Page 6: ...ED ON THE FAN SHROUD 00291 03788 PINCH SPACE DANGER DECAL LOCATED ON THE SOLUTION TANK HEAVY LP TANK WARNING DECAL LOCATED ON THE LEFT SIDE TOP ACCESS DOOR LIP FLAMMABLE MATERIALS WARNING DECAL LOCATED IN THE OPERATOR COMPARTMENT FLAMMABLE MATERIALS WARNING DECAL LOCATED ON THE SOLUTION TANKS ...

Page 7: ...elow serial number 001508 2 5 INSTRUMENTS AND CONTROLS GAS LPG GM ENGINES For machines serial number 001508 and above 2 6 Page INSTRUMENTS AND CONTROLS DIESEL CAT ENGINES For machines serial number 001508 and above 2 7 BRAKE PEDAL 2 8 DIRECTIONAL PEDAL 2 8 OPERATOR SEAT 2 8 SCRUB HEAD LOCK LEVER 2 8 PIVOT LOCK PIN 2 9 PARKING BRAKE LEVER 2 9 AMMETER For machines below serial number 001508 2 9 CHAR...

Page 8: ...S 2 17 MACHINE TROUBLESHOOTING 2 18 OPTIONS OPERATION 2 19 VACUUM WAND 2 19 TO OPERATE VACUUM WAND 2 19 DRAIN PUMP 2 19 TOWING AND TRANSPORTING THE MACHINE 2 20 TOWING THE MACHINE 2 20 TRANSPORTING THE MACHINE 2 20 MACHINE JACKING LOCATIONS 2 23 Page MACHINE STORAGE 2 24 STORING MACHINE 2 24 GASOLINE POWERED MACHINES 2 24 DIESEL POWERED MACHINES 2 26 MAINTENANCE 3 1 RECOMMENDED FIRST 50 HOUR MACHI...

Page 9: ...ines serial number 001424 001505 3 24 WATER SEPARATOR FUEL FILTER CAT ENGINES For machines serial number 001508 and above 3 25 Page IN LINE FUEL FILTER PERKINS ENGINES For machines serial number 001424 001505 3 25 FUEL INJECTION PUMP 3 25 FUEL INJECTORS 3 25 PRIMING THE FUEL SYSTEM CONTINENTAL ENGINES For machines serial number 001000 001055 3 26 PRIMING THE FUEL SYSTEM CONTINENTAL ENGINES For mac...

Page 10: ...FITTING TORQUE CHART 4 4 Page HOW TO USE THIS MANUAL 5 1 IMPORTANT INFORMATION 5 1 FINDING A TENNANT PART NUMBER 5 2 PLACING AN ORDER 5 3 STANDARD MODEL PARTS 6 1 Fig 1 Recommended General Maintenance Items 6 3 Fig 2 Replacement Brushes 6 7 Fig 3 Main Frame Group 001000 001505 6 8 Fig 4 Main Frame Group 001508 6 10 Fig 5 Main Frame Cover and Door Group 001508 6 12 Fig 6 Main Frame Noise Insulation...

Page 11: ... 6 97 Fig 57 Electrical Schematic Gas LPG 001424 001505 6 98 Fig 58 Electrical Schematic Gas LPG 001508 001537 6 102 Page Fig 59 Electrical Schematic 001538 6 107 Fig 60 Electrical Wiring Diagram Instrument Panel 001508 6 113 Fig 61 Electrical Wire Harnesses Group 001000 001505 6 116 Fig 62 Electrical Wire Harnesses Group Gas LPG 001508 6 120 Fig 63 Instrument Panel Group Gas LPG 001000 001505 6 1...

Page 12: ...01505 8 22 Fig 12 Engine Radiator Group Diesel 001000 001423 8 23 Page Fig 13 Engine Radiator and Hydraulic Cooler Group Diesel 001424 001505 8 24 Fig 14 Engine Radiator and Hydraulic Cooler Group Diesel 001508 8 26 Fig 15 Engine Air Cleaner Group Diesel 001000 001423 8 28 Fig 16 Engine Air Cleaner Group Diesel 001424 001505 8 29 Fig 17 Engine Air Cleaner Group Diesel 001508 8 30 Fig 18 Engine Glo...

Page 13: ...575 10 27 Fig 19 Hydraulic Valve Breakdown 32761 10 28 Fig 20 Hydraulic Flow Switch Breakdown 31556 10 29 Page Fig 21 Hydraulic Cylinder Breakdown 04431 10 30 Fig 22 Hydraulic Valve Breakdown 48108A 10 31 Fig 23 Hydraulic Motor Breakdown 1023322 10 32 Fig 24 Hydraulic Motor Breakdown 1019272 10 33 Fig 25 Hydraulic Solenoid Valve Breakdown 1020194 10 34 Fig 26 Hydraulic Solenoid Valve Breakdown 104...

Page 14: ... Water Pump and Thermostat Group 15 24 Fig 15 Manifold Group 15 26 Fig 16 Glow Plug and Engine Lift Group 15 27 Fig 17 Top Joints and Gaskets Group 15 28 Fig 18 Bottom Joints and Gaskets Group 15 29 Page 1011676 CAT ENGINE BREAKDOWN DIESEL 16 1 Fig 1 Cylinder Block Group 16 2 Fig 2 Crankshaft and Piston Group 16 4 Fig 3 Cylinder Head and Cover Group 16 6 Fig 4 Valve and Rocker Arm Group 16 8 Fig 5...

Page 15: ...ENGINES For machines serial number 001508 and above 1 4 POWER TRAIN 1 4 STEERING 1 4 BRAKING SYSTEM 1 4 SUSPENSION SYSTEM 1 4 SYSTEM FLUID CAPACITIES 1 4 CONTINENTAL ENGINES For machines below serial number 001424 1 4 GAS LPG GM ENGINES For machines serial number 001424 001505 1 4 GAS LPG GM ENGINES For machines serial number 001508 and above 1 4 DIESEL PERKINS ENGINES For machines serial number 0...

Page 16: ...SPECIFICATIONS 1550 Gas LPG Diesel MM283 6 91 1 2 ...

Page 17: ...um Net power LPG 65 hp 49 kw 2400 rpm governed NA hp kw NA rpm maximum Fuels gasoline 85 octane unleaded or LPG Cooling system water Electrical system 12 V nominal 50 A alternator DIESEL CONTINENTAL ENGINES For machines below serial number 001424 Engine manufacturer model Continental TMD27 Engine type piston Ignition diesel Cycle 4 Aspiration natural Cylinders 4 Bore 3 58 in 90 mm Stroke 4 06 in 1...

Page 18: ...el tank gasoline diesel 15 3 gal 60 L Fuel tank LPG 33 lb 15 kg CONTINENTAL ENGINES For machines below serial number 001424 Hydraulic system reservoir 11 5 gal 45 L Hydraulic system total system 13 8 gal 52 L Engine cooling system radiator 6 4 qt 6 L total system 13 4 qt 13 L Engine lubricating oil with filter 7 qt 6 6 L GAS LPG GM ENGINES For machines serial number 001424 001505 Hydraulic system ...

Page 19: ...heel base 90 0 in 2286 mm Scrub brush 2 path width 50 in 1270 mm Scrub brush 2 diameter 11 in 280 mm Rear squeegee path width 56 5 in 1435 mm Debris hopper capacity 2 6 cu ft 0 073 m3 MACHINE WEIGHTS GVWR 11300 lb 5085 kg GENERAL MACHINE PERFORMANCE Maximum forward speed 9 mph 14 5 km h Maximum reverse speed 7 mph 11 km h Turning radius 136 9 in 3471 mm Maximum rated climb and descent angle with e...

Page 20: ... Diesel MM283 9 01 1 6 MACHINE DIMENSIONS SIDE VIEW TOP VIEW 198 0 in 5029 mm 61 0 in 1550 mm 61 0 in 1550 mm 55 75 in 1415 mm 53 0 in 1346 mm 71 5 in 1816 mm 59 0 in 1499 mm 95 5 in 2426 mm 90 0 in 2286 mm 84 5 in 2146 mm 06962 ...

Page 21: ...SEL GAS LPG CONTINENTAL ENGINES For machines below serial number 001424 2 11 ENGINE OIL PRESSURE GAUGE GAS LPG GM ENGINES For machines serial number 001424 001505 2 11 Page ENGINE OIL PRESSURE GAUGE DIESEL PERKINS ENGINES For machines serial number 001424 001505 2 11 ENGINE OIL PRESSURE LIGHT GAS LPG GM ENGINES For machines serial number 001508 and above 2 11 ENGINE OIL PRESSURE LIGHT DIESEL CAT E...

Page 22: ...WAND 2 19 TO OPERATE VACUUM WAND 2 19 DRAIN PUMP 2 19 TOWING AND TRANSPORTING THE MACHINE 2 20 TOWING THE MACHINE 2 20 TRANSPORTING THE MACHINE 2 20 MACHINE JACKING LOCATIONS 2 23 MACHINE STORAGE 2 24 STORING MACHINE 2 24 GASOLINE POWERED MACHINES 2 24 DIESEL POWERED MACHINES 2 26 ...

Page 23: ...aulic fluid level in the hydraulic fluid reservoir using the dipstick provided TENNANT hydraulic fluid is recommended If TENNANT hydraulic fluid is not available use only new approved hydraulic fluid See the HYDRAULICS in the MAINTENANCE section 4 Check the engine oil level 5 Check the radiator coolant level 6 Check the brush adjustment as described in SCRUB HEAD in the MAINTENANCE section 7 Check...

Page 24: ...ION OF CONTROLS C E D G F I J H A B K 00291 MACHINE COMPONENTS A Steering Wheel G Articulated Joint B Instrument Panel H Side Squeegee C Solution Tank I Head Pivot D Rear Squeegee J Debris Trough Release Lever E Recovery Tank K Fuel Tank F Clean out Door ...

Page 25: ...el D Parking Brake Lever S Oil Pressure Gauge E Ammeter T Engine Coolant Temperature Gauge F Squeegee Position Lamp U Squeegee Switch G Tank Drain Lamp V Scrub Brush Lever H Scrub Brush Pressure Lamp Option W Scrub Head Position Lever I Ignition Switch X SRS Panel J Diesel Pre Heat Indicating Lamp Y Solution Lever K Operating Lights Switch Option Z Choke Knob Continental L Rotating Light Switch Op...

Page 26: ... R Instrument Panel D Parking Brake Lever S Squeegee Switch E Engine Coolant Temperature Gauge T Scrub Brush Lever F Horn Button U Scrub Head Position Lever G Tank Drain Lamp V Throttle Switch H Scrub Brush Pressure Lamp Option W Solution Lever I Ignition Switch X SRS Panel J Check Engine Light Y Low Engine Oil Pressure Light K Operating Lights Switch Option Z Charging System Light L Rotating or H...

Page 27: ...trument Panel D Parking Brake Lever S Squeegee Switch E Engine Coolant Temperature Gauge T Scrub Brush Lever F Horn Button U Scrub Head Position Lever G Tank Drain Lamp V Throttle Lever H Scrub Brush Pressure Lamp Option W Solution Lever I Ignition Switch X SRS Panel J Diesel Pre Heat Indicating Lamp Y Low Engine Oil Pressure Light K Operating Lights Switch Option Z Charging System Light L Rotatin...

Page 28: ...R SEAT The operator seat is of a fixed back style with a forward backward adjustment To adjust the seat loosen the seat mounting bolts slide the seat to the position desired and tighten the bolts SCRUB HEAD LOCK LEVER The scrub head lock lever controls the scrub head lock mechanism This locks the scrub head preventing it from lowering To set the scrub head lock fully raise the scrub head Then push...

Page 29: ...oltage potential of the battery is not within normal range 10 to 14 Volts Stop operating the machine Locate the problem and have it corrected SQUEEGEE POSITION LAMP For machines below serial number 001508 The squeegee position lamp lights when the squeegee is either fully raised or lowered This can be helpful to the operator when the squeegee is not visible CHECK ENGINE LIGHT For machines serial n...

Page 30: ...is excessive which may cause the brushes to stall The operator should then check the brush position adjustment NOTE This information holds true only after the hydraulic fluid has warmed up about 10 to 15 minutes If the light comes on after the oil is warm the cause may be operating on a rough floor use restricted brush down pressure ENGINE HOUR METER The hour meter records the number of hours the ...

Page 31: ... and determine the cause Failure to stop the engine will result in severe engine damage ENGINE OIL PRESSURE GAUGE DIESEL PERKINS ENGINES For machines serial number 001424 001505 The engine oil pressure gauge registers the engine oil pressure Normal engine oil pressure ranges from 9 psi 65 kPa at idle to 70 psi 485 kPa at full engine throttle If the gauge registers an oil pressure reading below 9 p...

Page 32: ...back into the RAISE position To stop scrub head movement move the lever to the HOLD position To lower the scrub head push the lever into the LOWER position SRS LIQUID LOW LEVEL LAMPS The SRS liquid low level lamps include two indicating lamps The cleaning solution lamp lights when the cleaning solution level is low The recycling solution lamp lights when the recycling solution is low A B C 00351 S...

Page 33: ...d move the switch into the FULL position To slow the engine to idle speed move the switch to the IDLE position THROTTLE SWITCH GAS LPG GM ENGINES For machines serial number 001508 and above The throttle switch controls the engine governed speed To speed the engine to the maximum governed speed move the switch into the FULL position To slow the engine to idle speed move the switch to the IDLE posit...

Page 34: ...ke sure a liquid withdrawal LPG tank is to be used Check the brakes and controls for proper operation Check the service records to determine service requirements TO START MACHINE NOTE Before starting machine perform the pre start checks 1 LPG machines Check the LPG fuel tank gauge to see if there is an adequate fuel supply 2 LPG machines Slowly open the liquid service valve NOTE Opening the servic...

Page 35: ... up before the ball float shutoff is actuated FOR SAFETY When using machine follow mixing and handling instructions on chemical containers 4 Pour liquid detergent into the cleaning solution tank not the solution tank Do not use powdered detergent or any other detergent not designed for the SRS application Replace the cleaning solution tank fill cap NOTE Floor conditions water condition amount of s...

Page 36: ...scrub head lowered then the head can be raised hydraulically to slowly tip the trough B C A 00283 DUMPING DEBRIS TROUGH A Scrub Head B Debris Trough Lever C Debris Trough 4 Clean the trough screen 5 Clean the channel above the debris trough If debris builds up in this area the trough will not swing all the way up and latch properly Remove any debris which has accumulated on top of the rail 6 Close...

Page 37: ...ate the machine as desired for normal scrubbing but keep the rear squeegee up while making the first scrubbing pass Allow the solution to soak on the floor for 15 to 20 minutes Then make a second pass in the normal manner with the rear squeegee down FOR SAFETY When Using Machine Go Slow On Grades And Slippery Surfaces SOLUTION PICKUP OPERATION Water or other non flammable solutions can be picked u...

Page 38: ...egee disconnected or damaged Reconnect or replace vacuum hose Vacuum fan to solution tank hose damaged Replace hose Little or no solution flow to fl Solution tank empty Fill solution tank floor Solution control linkage broken or out of adjustment Replace and or adjust linkage Solution supply lines plugged Flush solution supply lines Solution spreader holes plugged Flush spreader holes Poor scrubbi...

Page 39: ... from the rear of the tank 4 Attach the vacuum wand hose plate to the rear of the tank using the toggle clamps provided 5 Start the engine 6 Move the throttle to the FULL position 7 Operate the vacuum wand as required 8 When finished stop the engine and remove the vacuum wand hose plate from the rear of the tank 9 Reconnect the rear squeegee vacuum hose plate to the rear of the tank using the togg...

Page 40: ...ulic system may be damaged Machines serial number 001061 to 001103 have the bypass valve located on the side of the frame Pull the handle out to tow the machine A B BYPASS VALVE A Bypass Valve B Handle Machines serial number 001104 and above have a bypass valve on the propelling pump Turn the bypass valve 90_ from the normal position before towing the machine A B BYPASS VALVE A Bypass Valve B Prop...

Page 41: ... insert the pin in the lined up holes The pin will prevent the machine from pivoting and creating a pinch area See PIVOT LOCK PIN section of this manual WARNING Crush Hazard Between Front And Rear Halves Of Machine Engage Pivot Lock B C A 00251 PIVOT LOCK PIN IN USE A Machine Trailer Section B Machine Tractor Section C Pivot Lock Pin 6 Position the machine onto the truck or trailer as far as possi...

Page 42: ...pins to lower the legs Lock them into position again by replacing the pins A B C OPTIONAL SCRUB HEAD SUPPORT LEG A Scrub Head B Support Leg C Pin 12 If the loading surface is not horizontal or is higher than 380 mm 15 in from the ground use a winch to unload machine If the loading surface is horizontal AND is 380 mm 15 in or less from the ground the machine may be driven off the truck or trailer F...

Page 43: ... are behind each of the front wheels and the tank jacking locations are in front of the rear wheels FOR SAFETY When Servicing Machine Block Machine Tires Before Jacking Machine Up Jack Machine Up At Designated Locations Only Block Machine Up With Jack Stands Use A Hoist Or Jack That Will Support The Weight Of The Machine A 00362 TRACTOR JACKING LOCATION A Jacking Location A 01820 TANK JACKING LOCA...

Page 44: ...nsation from forming in the reservoir GASOLINE POWERED MACHINES To store the machine 30 to 90 days 1 Park the machine in a cool and dry area 2 Stop the engine and set the machine parking brake FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface Set Parking Brake Turn Off Machine And Remove Key 3 Change engine oil and oil filter 4 Remove the spark plugs 5 Pour 3 oz 90 cc of clean e...

Page 45: ...oil over the cylinder walls NOTE Before preparing the engine for storage allow it to cool down to the surrounding temperature Oil adheres to cold metal surfaces much better than hot surfaces 6 Replace the high tension coil wire and spark plugs 7 Disconnect and remove battery 8 Drain the engine oil 9 Drain the engine coolant from the radiator and the engine block 10 Close the drain cocks 11 Drain g...

Page 46: ...copper sealing washers and slowly rotate the crankshaft one complete revolution to evenly distribute the lubricant Do not rotate crankshaft further so as not to destroy protective film on bore walls 8 Remove the engine air filter and carefully seal the intake orifice with waterproof tape or some other suitable medium 9 Remove the exhaust pipe and seal the manifold outlet 10 Remove valve rocker cov...

Page 47: ...PERKINS OR CAT DIESEL ENGINES For machines serial number 001424 and above 3 16 Page FUEL SYSTEM GASOLINE CONTINENTAL ENGINES For machines below serial number 001424 3 17 FUEL FILTER 3 17 CARBURETOR 3 17 FUEL SYSTEM GASOLINE GM ENGINES For machines serial number 001424 and above 3 17 FUEL FILTER For machines serial number 001000 001505 3 17 IN LINE FUEL FILTER 3 17 ELECTRONIC FUEL INJECTION GM ENGI...

Page 48: ...T TIGHTENING PERKINS ENGINES For machines serial number 001424 001505 3 33 VALVE TAPPET CLEARANCE 3 34 PCV SYSTEM 3 34 TUNE UP CHART GASOLINE LPG CONTINENTAL ENGINES For machines below serial number 001424 3 34 TUNE UP CHART GASOLINE LPG GM ENGINES For machines serial number 001424 and above 3 34 ELECTRICAL SYSTEM 3 35 BATTERY 3 35 Page BELTS AND CHAINS 3 36 VACUUM FAN DRIVE BELT GAS LPG ENGINES F...

Page 49: ...he scrub brush pattern 5 Check the scrub head side squeegee blades for wear or damage 6 Check the rear squeegee for worn or damaged blades or for incorrect adjustment 7 Check vacuum hoses for damage or loose connections 8 Check engine valve tappet clearance 9 Diesel powered machines Remove the rocker assembly and tighten the cylinder head nuts in the correct sequence and to the correct torque 10 T...

Page 50: ...e squeegees Check for damage wear and ad justment 2 27 Scrub head rear squee gees Check for damage wear and ad justment 2 24 Scrub brushes Check for damage wear and ad justment 2 19 Tires Check air pressure 4 13 SRS Solution tank and metering pump Empty and clean Flush laminar tubes 1 50 Hours 11 Engine crankcase Change oil and oil filter element EO 1 50 Hours 24 Scrub brushes Rotate brushes 2 21 ...

Page 51: ...TAL Replace filter elements 1 11 Fuel filter diesel Replace filter elements 2 11 Water trap filter diesel Replace filter element 1 11 Fuel filter LPG GM Replace filter elements 2 800 Hours 5 Hydraulic reservoir breather Replace 1 10 Cooling system Flush 1 11 Fuel filter Gas GM Replace filter element 1 1200 Hours 4 Hydraulic fluid filters Change filter element 1 2000 Hours 17 Rear wheel bearings Re...

Page 52: ...e oil more frequently if the environment is extremely dusty The following oil grades are recommended for engines operating in the ambient temperatures listed SINGLE AND MULTI VISCOSITY OILS Below 32_F 32_ to 77_ F Above 77_ F Below 0_C 0_ to 25_ C Above 25_ C 10W 20 30 10W 30 The engine oil capacity for the Diesel Continental TMD27 engine machines below serial number 001424 is 7 qt 6 6 L with filt...

Page 53: ...Use a Lubriplate EMB grease TENNANT Part No 01433 1 B C A 00251 MACHINE PIVOT A Upper Bearing Grease Fitting B Machine Pivot C Steering Cylinder Rod End Grease Fitting SCRUB HEAD PIVOT There are four grease fittings which are used to lubricate the scrub head pivot assembly one on each of the four scrub head pivot blocks Apply grease to these fittings after every 50 hours of operation Use a Lubripl...

Page 54: ...tion Use Lubriplate EMB grease TENNANT Part No 01433 1 SCRUB BRUSH IDLER PLUGS There are two grease fittings which are used to lubricate the brush idler plugs They are located in the center of each idler plug and are covered with plastic caps Snap the caps open to apply grease to the fittings Use a Lubriplate EMB grease TENNANT Part No 01433 1 Wipe off all excess grease and replace the plastic cap...

Page 55: ...il company are used contact TENNANT Technical Customer Service to check the specifications of the substitute fluid Using substitute fluids can cause premature failure of hydraulic components ATTENTION Hydraulic components depend on system hydraulic fluid for internal lubrication If dirt or other contaminants are allowed to enter the hydraulic system malfunctions accelerated wear and damage will re...

Page 56: ...ter and suction strainer after every 800 hours for ALL machines that have NOT consistently used TennantTrue premium hydraulic fluid or equivalent TO DRAIN THE HYDRAULIC FLUID RESERVOIR 1 Stop the engine and set the machine parking brake FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface Set Parking Brake Turn Off Machine And Remove Key 2 Allow the hydraulic fluid to cool 3 Open t...

Page 57: ...IC FLUID FILTER ELEMENT 1 Park the machine on a flat surface stop the engine and set the machine parking brake FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface Set Parking Brake Turn Off Machine And Remove Key 2 Open the left side access doors 3 Unthread and discard the hydraulic fluid filter elements NOTE Discard all hydraulic fluid drained from the system Drained hydraulic fl...

Page 58: ...e link Thrust bearing worn Replace thrust bearing Gerotor worn Replace gerotor set Hydraulic motor failure Motor leaking Install seal kit Drive link failure Replace drive link Gerotor worn Replace gerotor set Output shaft failure Replace output shaft and bearings Hydraulic vane pump failure Pump leaking Install seal kit Vane set failure Replace vane set Relief valve stuck Replace relief valve Engi...

Page 59: ...t engine machines serial number 001508 and above is 10 6 qt 10 0 L with filter COOLING SYSTEM Maintaining cooling system efficiency is important Engine temperatures must be brought up to and maintained within the satisfactory range for efficient operation However the engine must be kept from overheating in order to prevent damage to the valves pistons and bearings Use soft clean water mixed with p...

Page 60: ...nents such as hoses and clamps secure and in good condition to prevent entrance of unfiltered air Over maintenance can cause more damage than good Removing the air filter element more often than is needed allows contaminants to enter the engine unnecessarily Replace the air filter element only when the restriction indicator indicates excessive restriction in the system AIR FILTER SERVICE INDICATOR...

Page 61: ...l the filter element out of the filter housing B C A D 00044 REMOVING AIR FILTER ELEMENT A Filter Element B Clamp Ring C Dust Cap D Filter Housing 8 Clean the interior of the air cleaner housing with a damp cloth Clean the element housing sealing surfaces 9 Install the new filter element so the fins on the element are at the intake end of the air cleaner Use care so the fins are not damaged Tighte...

Page 62: ... Clamp C Dust Cap D Filter Housing 8 Clean the interior of the air cleaner housing with a damp cloth Clean the element housing sealing surfaces 9 Install the new filter element so the open end of the filter is pressed over the intake hose inside the filter housing 10 Machines serial number xxxxxx and above have a heavy duty safety element inside the standard element Replace this element do not cle...

Page 63: ...equate Ventilation Consult With Your Regulatory Agency For Exposure Limits Keep Engine Properly Tuned FUEL SYSTEM GASOLINE GM ENGINES For machines serial number 001424 and above FUEL FILTER For machines serial number 001000 001505 The fuel filter is located under the fuel tank Clean the fuel filter as required Replace the filter after every 400 hours IN LINE FUEL FILTER The in line fuel filter is ...

Page 64: ...el to flow The vaporizer section of the vaporizer regulator converts the liquid LPG fuel into a gaseous LPG fuel From the vaporizer section the gaseous LPG fuel is sent to the primary regulator section of the vaporizer regulator The primary regulator section reduces the pressure of the LPG fuel The secondary regulator section reduces the LPG fuel pressure to the level required by the carburetor Fr...

Page 65: ...e Check for damage Check for the presence of the relief valve elbow and the proper direction of the elbow If the rain cap is missing check for foreign matter and replace the rain cap Do not tamper with the relief valve setting Vapor and Liquid Service Valves Check for proper functioning and presence of the handwheel The valve must be closed except when in service Tank Service Valve Coupling Check ...

Page 66: ...r Regulatory Agency For Exposure Limits Keep Engine Properly Tuned 4 Put on gloves and remove the quick disconnect tank coupling 5 Inspect the LPG fuel lines for wear or damage 6 Remove the empty LPG fuel tank from the machine 7 Check the tank for damage or wear 8 Store the tank in a designated safe area 9 Select a filled LPG fuel tank and inspect it for damage or leaks NOTE The recommended tank s...

Page 67: ... of the parts and replace where needed Carefully reassemble the vaporizer regulator with the seal repair kit Check for proper operation CARBURETOR CONTINENTAL ENGINES For machines below serial number 001424 If any malfunction is noted completely disassemble the carburetor Clean all of the parts in alcohol Inspect all of the parts and replace when needed Carefully reassemble the carburetor with the...

Page 68: ...p engine Oil pressure switch failure Replace oil pressure switch Fuel lock valve failure Repair or replace fuel filter lock Vaporizer regulator failure Repair or replace vaporizer regulator Engine runs unevenly lacks power Wrong type of fuel tank vapor withdrawal tank Replace vapor withdrawal tank or with liquid withdrawal tank Plugged fuel filter Replace filter Kinked or restricted fuel line Stra...

Page 69: ...owl with clean fuel Hold the water trap bowl in position under the water trap head 6 Secure the bowl retaining bolt A B WATER TRAP PERKINS ENGINES For machines serial number 001424 001505 A Water Trap B Spigot 7 Prime the fuel system as described in PRIMING THE FUEL SYSTEM FUEL FILTER The fuel filter is mounted on the top right side of the engine The fuel filter should be replaced after every 400 ...

Page 70: ...cessary to remove air from the fuel system See PRIMING THE FUEL SYSTEM TO REPLACE FUEL FILTER PERKINS ENGINES For machines serial number 001424 001505 1 Thoroughly clean the exterior of the fuel filter assembly 2 Unscrew the filter bolt in the center of the head A B C D FUEL FILTER PERKINS ENGINES For machines serial number 001424 001505 A Filter Bolt B Filter Head C Filter Element D Filter Bowl 3...

Page 71: ...er 001424 001505 A In Line Fuel Filter B Fuel Pump FUEL INJECTION PUMP The fuel injection pump controls the engine speed The maximum speed screw is set and sealed by the manufacturer and must not be altered in any way unless factory authority is first obtained Any adjustments should be carried out by experienced fuel pump technicians The unauthorized removal of any seals on the pump may void the w...

Page 72: ...revent fuel entry Carry out steps 1 and 2 while operating the fuel lift pump priming lever 1 Operate the fuel lift pump priming lever and loosen the filter outlet connection until fuel flows free of air 2 Continue operating the fuel lift pump priming lever while loosening the top vent valve and the vent screw on the governor housing When fuel flows free of air tighten the connections Stop operatin...

Page 73: ...leeding operation may take a considerable amount of cranking with the starter to purge all air It is important that the battery be in good operating condition when bleeding If the engine will not start after bleeding or any other time it may be an indication of a low battery charge If the voltage to the fuel shutoff solenoid falls below 8 volts the valve will shut off fuel to the engine This may h...

Page 74: ...ughly check for air in the fuel system If there is air in the system there is probally a leak in the low pressure system 11 Turn the ignition switch off GOVERNOR Gas LPG CONTINENTAL ENGINES For machines serial number 001000 001423 The TM27 cam gear governor differs from a conventional centrifugal governor mainly in the round steel balls used as the actuating force producer instead of pivoting mass...

Page 75: ... if supplied is backed out so it doesn t interfere Make sure that all the linkage at the governor and carburetor operate freely without binding 3 Speed adjustment To increase the speed increase the spring tension using the adjusting screw To decrease the speed decrease the spring tension using the adjusting screw 4 Idle surge adjustment When the surge screw is supplied Turn the governor idle surge...

Page 76: ...ps when installing the plugs 1 Clean the spark plug seat in the cylinder head 2 Use a new seat gasket and screw the plug in by hand 3 Tighten the spark plugs to 22 to 28 ft lb 30 to 38 Nm with a socket wrench of the correct size DISTRIBUTOR The distributor operation is vital to the operation of the engine and the following items should be carefully inspected every 200 hours of normal operation how...

Page 77: ...r the alternator bracket Disconnect the vacuum line from the distributor to the manifold and clamp the end of the line leading to the manifold 4 Start the engine and run it at idle speed 400 rpm or lower so the automatic advance of the distributor is completely retarded NOTE The engine must be operating at or below 400 rpm to obtain the correct engine timing 5 Direct the timing light on the cranks...

Page 78: ... hand torque to the specifications VALVE TAPPET CLEARANCE The valve tappet clearance must be checked after the first 50 hours of operation and after every 400 hours of operation TM27 engines Check and adjust the intake tappets to 0 014 in 0 36 mm clearance and the exhaust valve tappets to 0 018 in 0 46 mm clearance when the engine is warm and is operating at idle speed CYLINDER HEAD BOLT TIGHTENIN...

Page 79: ...degrees then re torque it to the correct value Check the valve tappet clearance NOTE Power wrench torque limit must be held at least 10 ft lb 15 Nm below hand torque specification then hand torque to the specifications CYLINDER HEAD BOLT TIGHTENING PERKINS ENGINES For machines serial number 001424 001505 The proper sequence and torque values should be used when reassembling the cylinder head The c...

Page 80: ...ging TUNE UP CHART GASOLINE LPG CONTINENTAL ENGINES For machines below serial number 001424 Idle speed no load 600 50 rpm Maximum governed speed 2400 50 rpm Spark plug gap TM27 0 035 in 0 9 mm Timing TM27 gasoline 15_ BTDC 1850 rpm Timing TM27 LPG 18_ BTDC 1850 rpm Firing order 1 3 4 2 Valve clearances TM27 warm intake 0 014 in 0 36 mm exhaust 0 018 in 0 46 mm TUNE UP CHART GASOLINE LPG GM ENGINES...

Page 81: ...s can be checked The level must always be above the battery plates Add distilled water to maintain solution at the correct level above the plates but do not overfill Never add acid to batteries only water Keep vent plugs firmly in place at all times except when adding water or taking hydrometer readings FOR SAFETY When Servicing Machine Avoid Contact With Battery Acid If when checking battery spec...

Page 82: ...he tension spring eyebolt in to tighten the vacuum fan drive belt or out to loosen the vacuum fan drive belt to get the desired belt tension 5 Tighten the tension spring eyebolt jam nuts 6 Lower the engine cover A B C D E 06973 ADJUSTING VACUUM FAN BELT A Vacuum Fan Housing B Tension Spring C Tension Spring Eyebolt D Jam Nut E Vacuum Fan Drive Belt ALTERNATOR AND RADIATOR FAN BELT The alternator a...

Page 83: ...cated under the operator s seat The nut is accessible by lifting up the seat Hold the seat up by attaching its chain to the steering wheel B A 03734 ADJUSTMENT NUT A Nut B Scrub Head Link 3 Adjust the nut so that the top front of the head is 13 62 in to 13 75 in 345 to 350 mm from the floor A B B 01822 SCRUB HEAD ADJUSTMENT A Scrub Head B 13 62 to 13 75 in 345 to 350 mm 4 If the scrub head is lowe...

Page 84: ...nut after making adjustments B C A 00285 LEVELING BRUSH A Top Nut B Brush Leveling Adjusting Nut C Operator Side of Scrub Head 6 The polish mark of the front brush should match the polish mark of the rear brush If the front brush polish mark is uneven the narrow side should be shimmed Add shims to the shaft bearing mount located on the underside of the scrub head Remove the debris trough loosen th...

Page 85: ...he floor The brushes should be inspected daily for damage or wear Remove any string or wire found tangled on the scrub brushes drive or idler hubs Rotate the scrub brushes from front to rear after every 50 hours of operation for maximum brush life and best scrubbing performance The scrub brush patterns should be checked daily The width of the patterns should be 2 to 3 in 50 to 75 mm The scrub brus...

Page 86: ...de the other brush end onto the drive plug while you are pushing and turning the brush until it engages the drive keyway on the plug 8 Install the brush arm with the hex head bolt E D C A B 00287 REPLACING BRUSH A Door B Brush Arm C Brush D Brush Drive Plug E Raised Scrubber Head 9 Repeat the steps 7 and 8 for the other brush 10 Unhook the chain and lower the access door 11 Release the scrub head ...

Page 87: ...e tube Reinstall the discharge tube into the rear of the tank Use a new discharge tube gasket if the existing one is damaged A C B 00339 CORRECT POSITIONING OF LOWER SPRAY DEFLECTOR A Spray Deflector Frames B Spray Deflector C Rear Squeegee Discharge Tube A C E B D 00353 INSTALLING LOWER SPRAY DEFLECTOR A Top Rear Clean Out Doors B Bottom Clean Out Door C Spray Deflector D Rear Bumper E Bottom Cle...

Page 88: ...vided on the tank two at the front two at the upper rear and two at the lower rear of the tank Using the sludge removal tool remove all sand sludge debris etc from the tank Remove the two large plugs above the tank tires near the upper front of the tank Flush the sediment from all compartments of the tank and the wire mesh filters Check for dirt buildup in the laminar flow tubes To clean tubes rem...

Page 89: ...OOTING Low Flow 1 Poppet valves dirty dried cleaning solution residue on valves 2 Restriction in cleaning solution lines 3 Air leak at pump intake 4 Defective wiring or motor Motor Fails to Turn On 1 Loose wiring connection 2 Defective motor Motor Operates But No Pump Discharge 1 Damaged bellows 2 Restriction in cleaning solution lines 3 Air leak in intake line 4 Unprimed pump a Remove pump inlet ...

Page 90: ...he squeegee up or down Check the side squeegee blades adjustment daily Lower the head and adjust the squeegee so that the blade deflects 0 50 in 13 mm The squeegee should deflect evenly across its entire length A B 00289 SQUEEGEE BLADE DEFLECTION A Squeegee Blade B 0 50 in 13 mm Deflection SCRUB HEAD REAR SQUEEGEES The scrub head rear squeegees control scrub brush water spray and channels water in...

Page 91: ...Stop On Level Surface Set Parking Brake Turn Off Machine And Remove Key 2 Open the band clamp and remove all parts 3 Place the new squeegee blade over the pins on the frame 4 Next fit the two back up strips on the pins Inner strip down outer strip up 5 Position the retaining band in place and engage the clamp 6 The front blade is replaced in the same manner except that backup strips are not used 7...

Page 92: ... B A 01725 SQUEEGEE LIFT CYLINDER A Cylinder B 6 00 0 12 in 150 3 mm 3 EYEBOLTS The eyebolts should be adjusted so there is 1 38 0 12 in 35 3 mm between the end of the eyebolt and the top of the arm on each side of the squeegee C A B 01726 EYEBOLT A Eyebolt B 1 38 0 12 in 35 3 mm C Arm 4 CASTERS The caster should be in good condition and be free to spin The center caster should be 0 25 0 06 in 6 2...

Page 93: ... E 00191 REAR SQUEEGEE LINKAGE A Link J Front Drag Link B Arm K Squeegee Lift Cylinder C Eyebolt L Bearing D Squeegee Tip Lift Rod M Block Link E Down Pressure Spring N Cylinder Rod End F Roller Switch O Vacuum Hose Connection G Fiberglide Washer P Squeegee Frame H Bearing Q Lift Shaft I Sleeve R Caster ...

Page 94: ...ure Tighten the locknut after adjusting the adjusting nut 2 Lower the rear squeegee and drive the machine slowly forward to observe the tips of the squeegee a If both tips are too low tighten both eyebolts which increases the down pressure on the back side of the squeegee frame to lift both tips b If both tips are too high loosen both eyebolts which decreases the down pressure on the back side of ...

Page 95: ...n on the threaded rod to adjust C B A D 02357 LOWERED SQUEEGEE A Trip Barrel B Switch Roller C Lower Switch D Threaded Rod Raise the rear squeegee The upper squeegee switch roller should be tripped by the squeegee link The lower squeegee switch roller should be free standing A B 02358 RAISED SQUEEGEE A Upper Switch B Link After both switches are properly adjusted with the engine operating put the ...

Page 96: ...not get any on the brake pads brake discs calipers or body paint Brake pads will be permanently damaged requiring replacement Body paint can be damaged also unless you wipe the area with a clean cloth and wash it with a soapy solution immediately 1 Make sure that the brake fluid reservoir is full and that the vent in the cap is open 2 Connect a plastic or rubber tube to the bleeder valve on the le...

Page 97: ...ake To adjust the brake cables turn the knurled knob on the end of the parking brake clockwise Tighten the brake cable enough to make the parking brake slightly resist being set TIRES The machine is equipped with four pneumatic tires The air pressure in these tires is critical to machine performance Check the tire pressure daily The correct tire pressures are 60 psi 415 kPa front 70 psi 485 kPa re...

Page 98: ...0 Gas LPG Diesel MM283 9 01 3 52 OPTIONS DRAIN PUMP The drain pump option requires some periodic maintenance to keep it operating properly Refer to the drain pump manufacturer s manual for the maintenance of the pump ...

Page 99: ...ARD BOLT TORQUE CHART 4 3 METRIC BOLT TORQUE CHART 4 3 BOLT IDENTIFICATION 4 3 THREAD SEALANT AND LOCKING COMPOUNDS 4 3 HYDRAULIC FITTING INFORMATION 4 4 HYDRAULIC TAPERED PIPE FITTING NPT TORQUE CHART 4 4 HYDRAULIC TAPERED SEAT FITTING JIC TORQUE CHART 4 4 HYDRAULIC O RING FITTING TORQUE CHART 4 4 ...

Page 100: ...APPENDIX 1550 Gas LPG Diesel MM283 6 91 4 2 ...

Page 101: ... 291 380 313 407 424 552 1 00 in 500 650 678 881 757 984 1026 1334 NOTE Decrease torque by 20 when using a thread lubricant METRIC BOLT TORQUE CHART Thread Size SAE Grade 5 Torque ft lb Nm SAE Grade 8 Torque ft lb Nm M4 2 3 3 4 M5 4 5 6 8 M6 7 9 10 14 M8 18 24 25 34 M10 32 43 47 64 M12 58 79 83 112 M14 94 127 133 180 M16 144 195 196 265 M20 260 352 336 455 M24 470 637 664 900 NOTE Decrease torque ...

Page 102: ...9 ft lb 12 Nm 0 38 0 56 18 20 ft lb 27 Nm 0 50 0 75 16 30 ft lb 41 Nm 0 62 0 88 14 40 ft lb 54 Nm 0 75 1 12 12 70 ft lb 95 Nm 1 0 1 31 12 90 ft lb 122 Nm HYDRAULIC O RING FITTING TORQUE CHART Tube O D in Thread Size Minimum Torque Maximum Torque 0 25 0 44 20 6 ft lb 8 Nm 9 ft lb 12 Nm 0 38 0 56 18 13 ft lb 18 Nm 20 ft lb 27 Nm 10 ft lb 14 Nm 12 ft lb 16 Nm 0 50 0 75 16 20 ft lb 27 Nm 30 ft lb 41 N...

Page 103: ...parts and supplies IMPORTANT INFORMATION When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual The model number of your machine is on the side of the machine The serial number of your machine is...

Page 104: ...of major components All sections in this manual consist of parts illustrations and corresponding parts lists The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists The parts lists include a number of columns of information Ref column refers to the reference number on the parts illustration indicates the part is an assembly Y indicates the part is included in...

Page 105: ...ed written confirmation Follow the steps below to insure prompt delivery 1 Identify the model number of your machine 2 Identify the serial number of your machine 3 Find the part number of the part you need Do not order by page number or reference number If you are not able to find the part number call your TENNANT representative for help or send the old part as a sample 4 Determine the quantity of...

Page 106: ...on company making the delivery Shipments will be complete unless the packing list or order acknowledgement indicates items back ordered If parts received are suspected to be incorrect or defective please contact the TENNANT representative from whom you ordered the part They will give authorization for return and or handle replacement shipments when required ...

Page 107: ...1538 6 54 Fig 33 Engine EFI Group Gas 001424 001505 6 56 Fig 34 Engine EFI Group Gas 001508 001537 6 58 Fig 35 Engine EFI Group Gas 001538 6 60 Contents Page Fig 36 Engine Muffler Group 001000 001423 6 62 Fig 37 Engine Muffler Group Gas LPG 001424 001505 6 64 Fig 38 Engine Muffler Group Gas LPG 001508 001537 6 66 Fig 39 Engine Muffler Group Gas LPG 001538 6 68 Fig 40 Engine Oil Filter and Drain Gr...

Page 108: ...1 Fig 76 Hydraulic Control Valves Group Gas LPG 001508 6 152 Fig 77 Hydraulic Pumps Group 001000 001103 6 154 Fig 78 Hydraulic Pumps Group 001104 001505 6 155 Fig 79 Hydraulic Pumps Group Gas LPG 001508 6 156 Fig 80 Hydraulic Filters Group 001000 001103 6 157 Fig 81 Hydraulic Filter Group 001104 001505 6 158 Fig 82 Hydraulic Filter Group Gas LPG 001508 6 159 Fig 83 Hydraulic Solenoid Valve and Man...

Page 109: ...rk Plug 8 Y 09837 001000 001103 Rotor 2 Y 58120 001000 001103 Element Air Cleaner 1 Y 55740 001000 001103 Element Hydraulic Filter 2 Y 1057711 001104 001423 Oil Hyd El Iso 100 05gal 3 o 79111 001104 001423 Performance Package TM27 400 Hour Gas and LPG Servo 1 Y 16853 001104 001423 Filter Oil 8 Y 01433 1 001104 001423 Grease Special 1 Y 34726 001104 001423 Spark Plug 8 Y 09837 001104 001423 Rotor 2...

Page 110: ...nr Diesel 1 o 398344 001000 Kit Maint 800hr 550 G Lp D 1 Y 60015 001000 Blade Sqge Linatex Side 4 Y 59617 001000 Flap Containment 2 Y 75711 001000 Brush Assy Strip 4 0l Pyp 2 Y 75799 001000 Strip Backup 2 Y 60016 001000 Blade Sqge Rear Linatex 1 Y 76937 001000 Strip Backup 2 Y 60018 001000 Blade Sqge Front Linatex 1 Y 40870 7 001000 Hose Flex Vacuum 4 0d 54 0l 1 Y 23498 001000 Clamp Hose Wormdrive...

Page 111: ...ry Teal 12oz Solid 1 377540 001000 Paint Airdry Blk 12oz 1 377538 001000 Paint Airdry Gray 12oz Enamel 1 377537 001000 Paint Airdry Iron Gray 12oz Pwdr Coat 1 1057710 001508 Oil Hyd El Iso 100 01gal 1 1057711 001508 Oil Hyd El Iso 100 05gal 1 1069019 001508 Oil Hyd El Iso 68 01gal 1 1069020 001508 Oil Hyd El Iso 68 05gal 1 1057707 001508 Oil Hyd El Iso 32 01gal 1 1057708 001508 Oil Hyd El Iso 32 0...

Page 112: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 6 ...

Page 113: ...esel MM283 12 2013 Fig 2 Replacement Brushes 1 02575 ALL Ref Part No Serial Number Description Qty 1 75718 001000 Brush Polypropylene 2 1 75722 001000 Brush Abrasive Bristle 2 1 75717 001000 Brush Nylon 2 12876 001000 Brush Kit Repair 2 ...

Page 114: ...1505 Pan Floor 1 4 32117 001000 001505 Bracket Tow Bypass 1 5 25186 001000 001505 Housing Steering Column 1 6 70284 001000 001505 Wire Lead 1 o 7 75244 1 001000 001505 Panel Side Kick 1 Y 8 37089 001000 001505 Label Caution Reduce Travel 1 9 75547 001000 001423 Panel Dash 1 9 392532 001424 001505 Panel Wldt Dash Board 1 10 75268 001000 001505 Door Wldt Access Top Gas Diesel 1 10 75268 001000 00142...

Page 115: ...teering Column Housing 4 29 24593 001000 001505 Screw Hex 6 62595 18 001000 001505 Molding Rigid 3 0 in 76 mm 2 30 69571 001000 001505 Mat Floor 1 31 76354 001000 001505 Label Brushes 1 32 76113 001000 001505 Label Throttle and Solution 1 33 76156 001000 001505 Label Maintenance Chart 1 34 61650 001000 001505 Label Tire Pressure 1 35 48242 001000 001505 Label Important 1 36 51368 001000 001505 Lab...

Page 116: ...0 Fig 4 Main Frame Group 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 19 29 30 31 32 34 35 36 37 38 39 40 41 42 25 24 21 27 33 25 26 26 27 24 27 27 26 27 24 24 29 32 29 31 32 31 38 27 37 28 34 40 40 19 43 44 45 24 40 ...

Page 117: ...hain Coil Str 2 0 14 1l 11 Link 1 19 24593 001508 Screw Hex 25 20 X 0 50 Fmg 14 20 1013129 001508 Cover Starter 1 21 1017231 001508 Plate Eng 2 22 369704 001508 Horn 12vdc Dba Wolo 1 23 76956 001508 Screw Hex 31 18 X 1 25 5 1 24 32491 001508 Washer Flat 0 31 Std 25 25 76955 001508 Screw Hex 31 18 X 1 00 5 7 26 16953 001508 Screw Hex 31 18 X 0 75 Sems 13 27 27979 001508 Nut Hex Flng 31 18 18 28 324...

Page 118: ...l MM283 2 05 6 12 Fig 5 Main Frame Cover and Door Group 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 18 18 17 17 17 10 10 16 3 31 32 33 8 8 8 8 2 2 2 2 2 15 14 21 25 25 25 24 22 21 22 26 27 22 ...

Page 119: ...8 Door Wldt Access Side Rh 1 14 1018451 001508 Seal Bulb Str 0 38th 0 75w 10 75l Adh 3 15 1018449 001508 Seal Bulb Str 0 38th 0 75w 03 0l Adh 2 16 76956 001508 Screw Hex 31 18 X 1 25 5 2 17 32491 001508 Washer Flat 0 31 Std 4 18 32983 001508 Nut Hex Lock 31 18 Nl 3 19 76955 001508 Screw Hex 31 18 X 1 00 5 1 20 24594 001508 Screw Hex 25 20 X 0 75 Fmg 8 21 16949 001508 Screw Hex 25 20 X 0 75 Sems 12...

Page 120: ...5 Insulation Side Door R H 1 2 76870 001000 001505 Insulation Seat 1 3 76867 001000 001505 Insulation Top Hydraulic Tank Door 1 4 76868 001000 001505 Insulation Front Side Door L H 1 5 76864 001000 001402 Insulation Rear Side Door L H 1 6 76866 001000 001505 Insulation Engine Access Door 1 7 78012 001000 001505 Insulation Engine Access Door 1 8 369748 001403 001505 Insulation Rear Side Door L H 1 ...

Page 121: ...t 1 2 43203 001000 Chain 1 3 43363 001000 Hook S 1 4 68567 001000 Rivet Pop 2 5 48790 001000 Pouch Operator s Manual 7 5 in 190mm 1 6 02997 001000 Sleeve 4 7 51459 001000 Adjuster Seat 1 8 51458 001000 Adjuster Assembly Seat 1 9 52615 001000 Spacer Seat Adjuster 4 10 16669 001000 Plate Seat Mount 1 11 75272 001000 Hinge Seat 1 12 76870 001000 Insulation Acstc 0 8 20 3 X 19 3 1 ...

Page 122: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 10 10 6 16 Fig 8 Scrub Head Lift Group 1 2 3 6 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 15 4 5 10 30 30 4 8 9 19 20 16 19 15 11 ...

Page 123: ...01000 Cylinder Hyd 2 0b 08 0l 04 00strk 2500 1 11 25220 001000 Lever 1 12 15398 001000 Sleeve 1 13 02589 001000 Nut Nylon 1 14 75627 001000 Lift Scrubber Head 1 15 11716 001000 Fitting Grease 45_ 4 16 11048 001000 Fitting Grease 2 17 75622 001000 Stud 1 18 77097 001000 Fitting Elbow 1 19 39348 001000 Washer 3 20 42120 9 001000 Bearing 2 21 75617 001000 Spring 1 22 40846 001000 Spring 1 23 75766 00...

Page 124: ...1 7 79301 001000 Nozzle Suction 1 o 75634 001000 Deflector Assembly Scrub Brush 1 Y 8 75642 001000 Bearing Sleeve 2 Y 9 75636 001000 Sleeve 2 Y 10 75681 001000 Bearing 4 Y 11 75638 001000 Deflector Scrub Brush 1 Y 12 75649 001000 Skirt Deflector 1 Y 13 75648 001000 Retainer Deflector Skirt 1 14 75643 001000 Sleeve 2 15 22297 001000 Clamp Worm Drive 2 16 50845 001000 Hose Hopper 1 o 75569 001000 Ho...

Page 125: ... Ref Part No Serial Number Description Qty 1 61626 001000 Bracket R H 1 61623 001000 Bracket L H not shown 1 2 44906 001000 Pin Hair 4 3 61624 001000 Frame Squeegee 2 4 61638 001000 Diffuser Vacuum 1550 1 5 69582 001000 Pin Clevis 2 6 86759 001000 Retainer Squeegee 2 7 61625 001000 Squeegee Windrow 2 8 29558 001000 Pin Clevis 2 ...

Page 126: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 20 Fig 11 Scrub Head Right Side Squeegee Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 4 22 23 24 25 ...

Page 127: ...or Squeegee 1 Y 9 59617 001000 Flap Containment 1 Y 10 75788 001000 Frame Side Squeegee R H 1 Y 11 75799 001000 Strip Backup 1 Y 12 60015 001000 Blade Squeegee 1 Y 13 75588 001000 Bracket Bridge 1 Y 14 75592 001000 Band Squeegee Retaining 1 Y 15 87579 001000 Latch Cam Lock Band 1 Y 16 75528 001000 Pin Door Locking 1 Y 17 11476 001000 Pin Roll 1 18 75740 001000 Guard Splash 1 o 40759 001000 Chain a...

Page 128: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 5 01 6 22 Fig 12 Scrub Head Left Side Squeegee Assembly 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 8 23 22 24 ...

Page 129: ...01000 Screw Hex 1 o 75795 001000 Squeegee Assembly Left Side 1 Y 9 75796 001000 Door Squeegee L H 1 Y 10 59617 001000 Flap Containment 1 Y 11 75789 001000 Frame Side Squeegee L H 1 Y 12 75799 001000 Strip Backup 1 Y 13 60015 001000 Blade Squeegee 1 Y 14 75588 001000 Bracket Bridge 1 Y 15 75592 001000 Band Squeegee Retaining 1 Y 16 87579 001000 Latch Cam Lock Band 1 Y 17 11476 001000 Pin Roll 1 Y 1...

Page 130: ...ARD PARTS 1550 Gas LPG Diesel MM283 5 01 6 24 Fig 13 Scrub Head Solution Control Group 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 23 24 25 26 27 30 12 22 5 26 26 28 29 To Water Pump To Detergent Pump ...

Page 131: ...01000 Clamp Worm Drive 1 13 26565 001000 Knob 1 14 12072 001000 Arm Control 1 15 14877 001000 Fitting Elbow 1 16 79350 001000 Valve Ball 12pf Brs Rwk 374249 1 17 29035 001000 Fitting Nipple 1 18 23563 001000 Fitting Elbow 1 19 11442 7 001000 Fitting Nipple 1 20 07484 001000 Fitting Coupling 1 21 11870 001000 Fitting Elbow 45_ 1 22 11442 8 001000 Fitting Straight 1 23 79606 001000 Nozzle 1 24 12074...

Page 132: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 26 Fig 14 Scrub Head Front Brush Drive Components Group 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 13 23 21 24 25 26 27 28 29 ...

Page 133: ...ns 1 13 47518 001104 Fitting Straight 2 14 76568 001000 Plug Brush Drive 1 15 75600 001000 Shim Bracket 0 12 3 mm 3 76218 001000 Shim Bracket 0 06 1 5 mm 1 16 42499 001000 Bracket Bearing L H 1 o 75761 001000 Shaft Assembly Brush 1 Y 17 75786 001000 Shaft Brush 1 Y 18 00500 20 001000 Key Woodruff 1 Y 19 75780 001000 Hub Brush 1 20 75760 001000 Channel Bearing Cover 1 21 42126 001000 Flange Bearing...

Page 134: ...aring 1 7 75600 001000 Shim Bearing Bracket 0 12 3 mm 3 76218 001000 Shim Bearing Bracket 0 06 1 5 mm 1 8 42498 001000 Bracket Bearing R H 1 9 75760 001000 Channel Bearing Cover 1 o 75656 001000 Idler Assembly Front Scrub Brush 1 Y 10 40390 001000 Cover Grease Fitting 1 Y 11 51564 001000 Washer 1 Y 12 51046 001000 Ring Retaining 1 Y 13 41032 001000 Bearing 1 Y 14 40076 001000 Shield Bearing 1 Yo 1...

Page 135: ...e R H 1 Y 4 75655 001000 Arm Rear Brush Idler 1 Yo 5 40999A 001000 Plug Brush Idler 1 YY 6 02984 001000 Screw Socket 2 Y 7 40076 001000 Shield Bearing 1 Y 8 41032 001000 Bearing 1 Y 9 51046 001000 Ring Retaining 1 Y 10 51564 001000 Washer 1 Y 36328 001000 Washer Belleville 1 o 75761 001000 Shaft Assembly Brush 1 Y 11 75781 001000 Hub Brush 1 Y 12 51317 001000 Pin Roll 1 13 42639 001000 Bracket Bea...

Page 136: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 5 01 6 30 Fig 17 Scrub Head Rear Brush Drive Components Group 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 22 23 19 20 21 24 4 14 23 17 18 ...

Page 137: ...ly Brush 1 Y 9 75786 001000 Shaft Brush 1 Y 10 00500 20 001000 Key Woodruff 1 Y 11 75780 001000 Hub Brush Drive 1 12 51448 001000 Bearing 1 13 42639 001000 Bracket Bearing Mount 1 14 51449 001000 Flange Bearing 2 15 76665 001000 Arm Brush Drive 1 16 51938 001000 Plug Plastic 1 17 17980 001000 001103 Fitting Elbow 2 18 31605 001000 001103 Fitting Straight 2 19 27792 001000 001055 Motor Hydraulic Re...

Page 138: ...001000 001505 Screw Horn Button Wood 3 Y 7 14700 4 001000 001505 Plate 1 Y 8 14700 1 001000 001505 Ferrule Insulation 1 Y 9 14700 2 001000 001505 Spring 1 Y 10 14700 3 001000 001505 Washer 1 11 17269 001000 001505 Wheel Steering 1 12 57676 001000 001505 Nut 1 o 13 52388 001000 001505 Column Steering 1 Y 388153 001000 001505 Kit Contact And Brush 64433 000 En 1 Y 74142 001000 001505 Cap Tube 1 14 4...

Page 139: ...ription Qty 1 367108 001508 Column Steering 2 8 0l 81d 36t00th 1 2 06943 001508 Screw Hex M6 X 1 0 X 20 8 8 4 3 56690 001508 Fitting Hyd Str Jm06 Om06 3 4 59577 001508 Fitting Hyd Str Jm06 Om06 L 2 5 768481 001508 Wheel Steering 14 3d 0 81b 36tooth 1 6 768482 001508 Cover Steering Wheel 1 7 56185 001508 Nut Hex Jam M20 X 1 5 1 8 1019271 001508 Steer control Hyd2 06 1 1 ...

Page 140: ...ont and Rear Wheel Assembly 1 2 3 4 00311 1550 Ref Part No Serial Number Description Qty o 48891 001000 Tire and Wheel Assembly 4 Y 1 79101 001000 Rim 16 5 X 6 75 5 5bc 6bolt 1 Y 2 75365 001000 Valve Tire Air 1 Y 3 48888 001000 Tire 1 4 24339 001000 Nut Wheel 24 ...

Page 141: ...rial Number Description Qty 1 75072 5 001000 Seal Inner Wheel Bearing 2 2 75073 001000 Bearing Assembly Cup and Cone 2 o 3 75072 1 001000 Hub Assembly 2 Y 4 32126 001000 Stud Wheel 6 5 75075 001000 Bearing Assembly Cup and Cone 2 6 31705 001000 Washer Flat 2 7 41112 001000 Nut Slotted 2 8 57567 001000 Cap Hub Dust 2 ...

Page 142: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 36 Fig 22 Front Wheel Drive Group Front Wheel Drive Motor Hydraulic Service Brake Mechanical Parking Brake 1 2 3 4 5 6 7 8 9 10 ...

Page 143: ...on Qty 1 61649 001000 Plate Brake Mounting 1550 2 2 78191 001000 Plate Motor Mounting 2 3 78190 001000 Disk Brake 2 o 4 76649 001000 Hub Assembly 2 Y 5 32126 001000 Stud 6 6 08329 001000 Pin Cotter 2 7 76539 001000 Bracket Brake 2 8 04210 001000 Shim 20 Ga 4 9 04048 001000 Shim 16 Ga 4 10 54397 001000 Screw Hex 31 18 X 0 88 G5 6 ...

Page 144: ...esel MM283 5 01 6 38 Fig 23 Hydraulic Directional Pedal Group 001000 001103 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 33 12 17 Hydraulic Pump 4 4 5 6 7 8 21 24 24 24 25 32 33 17 17 18 12 12 ...

Page 145: ...ump Lever Centering 6 13 62702 001000 001103 Arm Pump Control 1 14 63282 001000 001103 Ball Joint Upper 1 15 14854 001000 001103 Roll Pin 1 16 48897 001000 001103 Angle Shock 1 17 50493 001000 001505 Rod End 2 18 62700 001000 001018 Shock Absorber 1 19 52508 001000 001103 Washer Wavy 1 20 25659 001505 001018 Angle Shock 1 21 46029 001000 001103 Pin Roll 2 22 65935 001019 001103 Angle Shock Mount 1...

Page 146: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 05 6 40 Fig 24 Hydraulic Directional Pedal Group Gas LPG 001104 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 11 7 8 5 21 18 ...

Page 147: ...12 75371 001104 Collor Locking 1 13 79068 001104 Bracket Main 1 14 63282 001104 Ball Joint Upper 1 15 79069 001104 Bracket Mtg Bearing 1 16 79070 001104 Bracket Cable 1 17 79077 001104 Link Direct Control 1 18 68866 001104 Rod End 2 19 52508 001104 Washer Wavy 1 20 63292 001104 Spring Propel Centering 1 21 46029 001104 Pin Roll 2 22 79080 001104 Cable Push Pull 1 23 1015338 001104 Bracket Cable Al...

Page 148: ...acer Brake 1 4 76903 001000 Rod Adjustment 1 5 76904 001000 Angle Brake Adjustment 1 6 25014 001000 Nut Adjustment 2 7 10120 001000 Pin Clevis 3 8 40354 001000 Strip 1 9 32477 001000 Cable Assembly Brake Separate Spring 2 o 10 75368 001000 Brake Mechanical 2 Y SK2223 001000 Repair Kit Brake Pad 1 11 75369 001000 Clevis Brake Cable 2 12 09088 001000 Pin Clevis 2 13 61258 001000 Bracket Brake Cable ...

Page 149: ... 001000 Pin Clevis 1 7 14330 001000 Clevis Adjustable 1 8 52163 001000 Rod Brake Push 1 o 9 64950 001000 Cylinder Master Brake 1 Y 374240 001000 Cap Cyl Assy Master Brake 1 10 48126 001000 Plug 1 11 53078 001000 Elbow 1 12 76058 001000 Tube Brake Line 1 13 46236 001000 Clamp Tube 4 14 76059 001000 Tube Brake Line 2 15 06843 001000 Tube Brake Line R H 2 16 76087 001000 Fitting Plug 4 17 06844 00100...

Page 150: ...423 Spring Compression 1 Y 2 51691 001000 001423 Plate Throttle 1 Y 3 51692 001000 001423 Pin Pivot 1 Y 4 51689 001000 001423 Bracket Throttle 1 Y 5 20021 001000 001423 Pin Roll 1 Y 6 51690 001000 001423 Lever Throttle 1 Y 7 26565 001000 001423 Knob 1 8 14601 001000 001423 Ball Joint 1 9 69494 001000 001423 Cable Assembly Push Pull 1 10 25218 001000 001423 Angle Cable 1 11 25217 001000 001423 Brac...

Page 151: ...1 33 41186 001000 001423 Washer Belleville 1 34 34194 001000 001423 V Belt 1 35 34833 001000 001423 Pulley Alternator 1 36 34877 001000 001423 Screw Hex M10 1 37 08892 001000 001423 Sleeve 1 o 38 03233 001000 001423 Alternator 1 Y 61516 001000 001423 Brush Assembly 2 Y 86041 001000 001423 Bearing Ball 0 67b 1 57d 0 47w 1 Y 61517 001000 001423 Regulator Voltage 1 Y 39 00500 5 001000 001423 Key Wood...

Page 152: ...esel MM283 9 01 6 46 Fig 28 Engine Group Gas LPG 001424 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 30 7 33 34 34 34 33 33 45 30 7 29 48 47 49 ...

Page 153: ...01424 001505 Washer Lock 10 1 24 19311 001424 001505 Nut Hex Std 10 24 1 25 371549 001424 001505 Mount Engine Rear Left 1 26 371550 001424 001505 Mount Engine Rear Right 1 27 371551 001424 001505 Mount Engine Front Left 1 28 371552 001424 001505 Mount Engine Front Right 1 29 371553 001424 001505 Screw Hex 38 16 X 1 0 4 30 32485 001424 001505 Washer Flt 38 Sae 3 31 393978 001424 001505 Washer Lock ...

Page 154: ...Diesel MM283 11 07 6 48 Fig 29 Engine Group Gas LPG 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 25 42 28 35 29 36 25 31 25 25 28 28 32 39 29 40 46 41 42 43 44 45 ...

Page 155: ...75 5 1 20 371520 001508 Washer Lock 10 1 21 19311 001508 Nut Hex Std 10 24 1 22 57773 001508 Wire Assy 06ga 13 0l Blk 41h 41h 1 23 372445 001508 Switch Pressure 7psi Spdt 1 24 1014411 001508 Channel Wldt Mtg Eng Rear 1 25 21197 001508 Screw Hex 38 16 X 1 00 5 10 26 41187 001508 Washer Belleville 38 2 27 1014685 001508 Bracket Wldt Mtg Eng Rear 1 28 32492 001508 Washer Flat 0 38 Std 8 29 50902 0015...

Page 156: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 9 01 6 50 Fig 30 Engine Alternator Group Gas LPG 001424 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 11 10 10 11 ...

Page 157: ...re Ground 1 7 41359 001424 001505 Nut Hex Std M06 X 1 0 1 8 76570 001424 001505 Screw Hex M08 X 1 25 X 30 8 8 1 9 32491 001424 001505 Washer Flt 31 Std 1 10 393994 001424 001505 Washer Lock 31 6 11 371509 001424 001505 Washer Lock 38 4 12 32485 001424 001505 Washer Flt 38 Sae 1 13 371528 001424 001505 Nut Flanged 38 24 1 14 371529 001424 001505 Screw 38 24 X 4 0 1 15 371530 001424 001505 Screw M8 ...

Page 158: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 52 Fig 31 Engine Alternator Group Gas LPG 001508 001537 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 13 21 13 13 23 ...

Page 159: ...6 001508 001537 Washer Belleville 31 2 10 35756 001508 001537 Tube 01 00d 00 50b 01 0l Stl Pnt 2 11 20177 001508 001537 Screw Hex 38 16 X 4 00 5 1 12 07592 001508 001537 Screw Hex 31 24 X 0 75 5 4 13 32485 001508 001537 Washer Flat 38 Sae 5 14 50902 001508 001537 Nut Hex Lock 38 16 Nl 1 15 83581 001508 001537 Guard Belt Alternator 1 16 393998 001508 001537 Pulley Fan 1 17 1007162 001508 001537 Arm...

Page 160: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 54 Fig 32 Engine Alternator Group Gas LPG 001538 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 13 23 22 20 9 24 25 ...

Page 161: ...sher Belleville 31 2 10 35756 001538 Tube 01 00d 00 50b 01 0l Stl Pnt 2 11 20177 001538 Screw Hex 38 16 X 4 00 5 1 12 07592 001538 Screw Hex 31 24 X 0 75 5 4 13 32485 001538 Washer Flat 38 Sae 5 14 50902 001538 Nut Hex Lock 38 16 Nl 1 15 1008538 001538 Bracket Guard Alternator Hd Gm3 0l 1 16 393998 001538 Pulley Fan 1 17 1029649 001538 Arm Adjmt Alternator 1 18 1030635 001538 Shield Heat Alternato...

Page 162: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 8 08 6 56 Fig 33 Engine EFI Group Gas 001424 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 5 10 10 10 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 28 30 ...

Page 163: ...05 Clamp Hose Wormdrive 4 11 371520 001424 001505 Washer Lock 10 1 12 16387 001424 001505 Hose Fuel 0 50Id 52L 1 13 86824 001424 001505 Clamp Hose Wormdrive 0 50 1 06d 56w 1 14 371764 001424 001505 Sensor Water Temp 1 15 393905 001424 001505 Nut 8 16 393906 001424 001505 Stud 2 17 393907 001424 001505 Washer 18 393898 001424 001505 Bolt 3 19 393908 001424 001505 Stud 1 20 393909 001424 001505 Bolt...

Page 164: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 58 Fig 34 Engine EFI Group Gas 001508 001537 2 3 4 5 6 7 8 9 10 1 11 14 15 16 17 11 12 13 18 19 20 21 22 23 24 25 26 27 28 29 30 ...

Page 165: ...537 Hose Fuel 0 50id 52 0l 1 11 372488 001508 001537 Housing Assy Throttle Gas 1 12 384974 001508 001537 Housing Throttle 40mm Bosch 1 13 372545 001508 001537 Gasket Body Throttle 1 6l 1 14 393984 001508 001537 Grommet 1 15 372492 001508 001537 Sensor Speed Timing Wheel 3 0l 1 16 372493 001508 001537 Sensor Tmap 1 17 372490 001508 001537 Gasket Carb 1 18 393905 001508 001537 Nut 8 19 393906 001508...

Page 166: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 60 Fig 35 Engine EFI Group Gas 001538 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 9 25 26 27 28 29 30 6 6 6 31 32 24 6 10 ...

Page 167: ... 12 371877 001538 Washer Flat 0 38 Hardened 1 13 371509 001538 Washer Lock 0 38 1 14 371875 001538 Washer Lock Int Ext 0 38 1 15 9006589 001538 Valve Pcv 1 16 393984 001538 Grommet 1 17 385001 001538 Hose Fuel 38d Rbr 1 18 385002 001538 Fitting E90 1 19 9006591 001538 Sensor Temp Coolant 1 20 385000 001538 Fitting Bshg 1 21 372472 001538 Sensor Temp 1 22 385007 001538 Screw M6 X 10mm 2 23 385006 0...

Page 168: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 9 01 6 62 Fig 36 Engine Muffler Group 001000 001423 5 8 4 3 2 1 5 9 3 6 7 ...

Page 169: ...4908 001000 001423 Gasket Tail Pipe 1 2 16496 001000 001423 Tube Exhaust 1 3 05880 001000 001423 Clamp Muffler 2 4 21726 001000 001423 Muffler 1 5 24012 1 001000 001423 Clamp Muffler 2 6 12959 001000 001423 Bracket Exhaust Mounting 1 7 54274 001000 001423 Isolator Vibration 2 8 76831 001000 001423 Pipe Tail 1 9 49024 001000 001423 Bracket Exhaust Support 1 ...

Page 170: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 9 01 6 64 Fig 37 Engine Muffler Group Gas LPG 001424 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 14 2 ...

Page 171: ... 001505 Isolator Vib Bshg 1 1d 0 6l 4b 0 78h 2 5 12959 001424 001505 Bracket Pipe Exhaust 1 6 32492 001424 001505 Washer Flt 38 Std 2 7 39350 001424 001505 Washer Flt 75 Sae 2 8 76957 001424 001505 Screw Hex 31 18 X 1 50 5 2 9 32491 001424 001505 Washer Flt 31 Std 2 10 32983 001424 001505 Nut Hex Lock 31 18 Nl 2 11 392543 001424 001505 Tube Exhaust 1 8d 1 8od Cut 45 E105 1 12 392540 001424 001505 ...

Page 172: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 05 6 66 Fig 38 Engine Muffler Group Gas LPG 001508 001537 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 15 18 15 15 15 22 7 8 ...

Page 173: ...01537 Plate Exhaust Hanger 1 10 1013031 001508 001537 Isolator Rubber 1 11 1015633 001508 001537 Bracket Exhaust 1 12 1013590 001508 001537 Isolator Vib Bshg 1 1d 0 6l 4b 0 78h 2 13 76957 001508 001537 Screw Hex 31 18 X 1 50 5 2 14 39350 001508 001537 Washer Flat 0 75 Sae 2 15 32491 001508 001537 Washer Flat 0 31 Std 11 16 32983 001508 001537 Nut Hex Lock 31 18 Nl 2 17 1014774 001508 001537 Tube E...

Page 174: ...NDARD PARTS 1550 Gas LPG Diesel MM283 9 08 6 68 Fig 39 Engine Muffler Group Gas LPG 001538 1 2 3 4 5 6 6 7 8 3 10 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 3 25 26 27 28 29 30 9 7 3 8 20 18 11 18 27 ...

Page 175: ...6 2 12 1032569 001538 Plate Hanger Exhaust 550 1550 07 1 13 1013031 001538 Isolator Rbr 1 14 1032823 001538 Bracket Pipe Exhaust 550 1550 07 1 15 1013590 001538 Isolator Vib Bshg 1 1d 0 6l 4b 0 78h 2 16 76957 001538 Screw Hex 31 18 X 1 50 G5 2 17 39350 001538 Washer Flat 0 75 Sae 2 18 32491 001538 Washer Flat 0 31 Std 8 19 32983 001538 Nut Hex Lock 31 18 Nl 2 20 24012 001538 Clamp Muffler 1 62d 1 ...

Page 176: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 10 10 6 70 Fig 40 Engine Oil Filter and Drain Group Gas LPG 001424 8 9 10 11 1 2 2 3 4 5 6 7 12 13 14 15 14 16 17 18 19 20 21 2 3 19 19 3 ...

Page 177: ... Org 139 X 03 109 Id 1 8 392545 001424 001505 Fitting Hyd E90 Jm06 Om05 1 9 76762 001424 001505 Hose Hyd Low06 Jf06str Jf06str 26 0 1 10 57075 001424 001505 Fitting Hyd E90 Jm06 Jm06 1 11 40625 001424 001505 Fitting Hyd Cap Jf06 1 12 82829 001424 Clamp Cable Stl 0 63d X 0 75w 1h 1 13 76956 001424 Screw Hex 31 18 X 1 25 5 3 14 32491 001424 Washer Flt 31 Std 6 15 32983 001424 Nut Hex Lock 31 18 Nl 3...

Page 178: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 10 10 6 72 Fig 41 Engine Radiator and Hydraulic Cooler Group 001000 001423 1 2 3 3 3 4 5 6 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 ...

Page 179: ...001000 001423 Hose Radiator 1 7 11531 001000 001423 Clamp Worm Drive 4 8 16820 001000 001423 Hose Radiator 1 o 9 61611 001000 001423 Radiator 1 Y 10 51321 3 001000 001423 Cap Radiator 1 11 75486A 001000 001423 Bracket Radiator 1 12 76596A 1 001000 001423 Strip Mounting 1 13 76596A 001000 001423 Strip Mounting 1 14 46481 001000 001423 Fitting Elbow 1 15 31592 001000 001423 Cooler Hydraulic 1 16 422...

Page 180: ...D PARTS 1550 Gas LPG Diesel MM283 9 01 6 74 Fig 42 Engine Radiator and Hydraulic Cooler Group Gas LPG 001424 001505 2 4 5 6 7 8 9 10 1 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 21 21 20 22 22 8 9 5 3 14 ...

Page 181: ...2 10 392534 001424 001505 Strip Cooler Mtg 1 11 392530 001424 001505 Strip Cooler Mtg 1 12 75486A 001424 001505 Bracket Radiator 1 13 371579 001424 001505 Bracket Radiator 1 14 27980 001424 001505 Nut Hex Flng 38 16 2 15 09164 001424 001505 Screw Pan M06 X 1 0 X 20 4 8 2 16 32490 001424 001505 Washer Flt 25 Std 2 17 87972 001424 001505 Tank Recovery 1 18 382507 001424 001505 Bracket Mtg Overflow 1...

Page 182: ...0 10 6 76 Fig 43 Engine Radiator and Hydraulic Cooler Group Gas LPG 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 44 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 15 15 15 41 42 43 38 42 13 11 16 11 11 2 12 13 31 46 45 46 ...

Page 183: ...8 X 0 50 5 6 21 73106 001508 Cooler Hyd 30gpm 800btu 1 22 39349 001508 Washer Flat 0 31 Sae 4 23 53077 001508 Fitting Hyd E90 Jm16 Om16 2 24 1020891 001508 001537 Fan Cooling 18 0d 8 Blade 0 5b Taper 1 24 1033497 001538 Fan Cooling 18 0d 8 Blade 0 5b Taper 1 25 08709 001508 Nut Hex Lock M8 X 1 25 Nl 1 26 392647 001508 Hose Coolant 1 50id To 1 75id Mold 1 27 1014490 001508 Tube Coolant 1 5d Lower 1...

Page 184: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 06 6 78 Fig 44 Engine Fan and Pulley Group Gas LPG 001424 001505 2 3 4 5 6 7 8 1 11 12 13 14 15 16 17 18 19 20 21 24 9 10 23 14 22 25 ...

Page 185: ... Fan 1 10 393996 001424 001505 Screw Flt 38 16 X 3 25 1 11 371564 001424 001505 Plate 1 12 21198 001424 001505 Screw Hex 38 16 X 1 25 5 2 13 371565 001424 001505 Washer Lock 38 2 14 32485 001424 001505 Washer Flt 38 Sae 3 15 371566 001424 001505 Screw 38 16 X 4 0 1 16 371567 001424 001505 Screw Soc 31 18 X 1 0 4 17 393998 001424 001505 Pulley Fan 1 18 392539 001424 001505 Spacer Fan 1 19 375585 00...

Page 186: ...ir Horn 1 6 22297 001000 001402 Clamp Worm Drive 6 7 15543 001000 001402 Coupling Air Cleaner Tube 1 8 51658 5 001000 001402 Indicator Filter Service 1 9 51560 5 001000 001402 Adapter Filter 1 8NPT 1 10 09725 001000 001402 Tube Air Cleaner 1 11 76825 001000 001402 Elbow Carburetor 1 12 51560 3 001000 001402 Clamp Mounting 2 o 13 398296 001000 001402 Kit Replacement Air Cleaner F 76827 1 Y 58120 00...

Page 187: ...arburetor Air Horn 1 6 22297 001403 001423 Clamp Worm Drive 5 7 15543 2 001403 001423 Coupling Air Cleaner Tube 1 8 51658 5 001403 001423 Indicator Filter Service 1 9 51560 5 001403 001423 Adapter Filter 1 8NPT 1 10 09725 001403 001423 Tube Air Cleaner 1 11 15543 001403 001423 Elbow Carburetor 1 12 369747 001403 001423 Clamp Mounting 1 o 13 369745 001403 001423 Air Cleaner 1 Y 14 369746 001403 001...

Page 188: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 9 01 6 82 Fig 47 Engine Air Cleaner Group Gas LPG 001424 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 7 7 4 7 ...

Page 189: ...9745 001424 001505 Filter Air Cleaner Assembly 1 Y 5 369746 001424 001505 Element Fltr Air 1 6 369747 001424 001505 Clamp Mounting Air Cleaner 1 7 22297 001424 001505 Clamp Hose Wormdrive 1 56 2 50d 4 8 10509 001424 001505 Hose Rbr E90 2 00id 2 00id 03 5 2 3 1 9 15543 001424 001505 Hose Rbr 2 00id 2 50od 03 0l 1 10 369751 001424 001505 Brace Rear Shroud 1 11 11984 001424 001505 Fitting Pipe E90 Pm...

Page 190: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 84 Fig 48 Engine Air Cleaner Group Gas 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 15 15 15 15 15 18 22 7 7 9 10 21 15 ...

Page 191: ...e Rear Shroud 1 9 54396 001508 Screw Hex 31 18 X 0 75 5 3 10 32491 001508 Washer Flat 0 31 Std 3 11 03026 001508 Indicator Service Air Filter 20h20 Dn 1 12 11984 001508 Fitting Pipe E90 Pm02 Pf02 1 13 51560 5 001508 Fitting Brs Str Pm02 Service 1 14 15543 001508 Hose Rbr 2 00id 2 50od 03 0l 1 15 22297 001508 Clamp Hose Wormdrive 1 56 2 50d 50w 7 16 1014712 001508 Hose Intake Mold E90 E90 2 0id 2 0...

Page 192: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 9 01 6 86 Fig 49 Engine Fuel Tank Group Gas 001000 001423 10 13 11 5 2 1 3 5 4 6 7 8 13 12 9 ...

Page 193: ... 07875 001000 001423 Sending Unit Fuel Tank 1 4 14131 001000 001423 Gasket 1 5 04020 001000 001423 Clamp Fuel Tank 2 6 47566 001000 001423 Connector 1 7 04601 001000 001423 Strainer Fuel 1 8 61686 001000 001423 Fitting Straight 1 9 61683 001000 001423 Hose Fuel Line 1 10 61687 001000 001423 Fitting Elbow 1 11 19048 001000 001423 Label Gasoline Only 1 12 82829 001000 001423 Clamp Cable 1 13 54333 0...

Page 194: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 8 02 6 88 Fig 50 Engine Fuel Tank Group Gas 001424 001505 2 3 4 5 6 7 1 11 12 13 9 10 5 21 14 15 16 18 19 23 13 22 24 29 17 27 22 28 25 8 26 22 ...

Page 195: ...ng Brs Str Pm04 If05 1 13 43844 001424 001505 Clamp Hose Wormdrive 0 25 0 62d 2 14 382266 001424 001505 Fuelline 31d 03 1l 05if 05if Stl 1 15 70173 001424 001505 Hose 0050 04 Im05str If05str 10 0 1 16 15555 1 001424 001505 Fitting Brs E90 Pm02 If05 1 17 40678 001424 001505 Clamp Cable Stl 0 44d X 0 62w 1h 1 18 02182 001424 001505 Screw Hex 25 20 X 1 00 Nl 2 19 371661 001424 001505 Pump Fuel Gas 1 ...

Page 196: ...DARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 90 Fig 51 Engine Fuel Tank Group Gas 001508 001537 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 15 10 11 5 13 ...

Page 197: ... Wormdrive 0 25 0 62d 31w 2 16 1013086 001508 001537 Connector Fuel Qf 1 17 1012314 001508 001537 Fuelline 31d E90 Str Plstc 1 18 1012248 001508 001537 Fuelline 31d Str Str Plstc 1 19 1011980 001508 001537 Fuelline 31d 05if Qm Stl 1 20 70173 001508 001537 Hose 0050 04 Im05str If05str 10 0 1 21 82829 001508 001537 Clamp Cable Stl 0 63d X 0 75w 1h 1 22 1014595 001508 001537 Adapter Fuelline 1 23 101...

Page 198: ...ANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 92 Fig 52 Engine Fuel Tank Group Gas 001538 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 17 26 16 15 15 10 20 ...

Page 199: ...0 31id Evap Emission 07 2 15 43844 001538 Clamp Hose Wormdrive 0 25 0 62d 31w 4 16 1013086 001538 Connector Fuel Qf 2 17 1013509 001538 Fuelline 31d Str Str Plstc 8200 2 18 1030485 001538 Fuelline 31d E90 05 06 Plstc 1 19 1032936 001538 Bracket Mtg Fuel Tank 550 1550 07 1 20 9000355 001538 Fitting Brs E90 Em05 Pm04 2 21 46236 001538 Clamp Cable Stl 0 25d X 0 56w 1hole 1 22 06949 001538 Screw Hex M...

Page 200: ... 1 39272 001000 Nut Wing 2 2 13015 001000 Bolt Hold Down 2 3 10143 001000 Battery 540 CCA 1 4 76736 001000 Clamp Cable 3 5 48899 001000 001423 Cable Positive Battery 1 5 60294 001424 Cable Positive Battery 1 6 29831 6 001000 001505 Cable Negative Battery 1 6 60295 001508 Cable Negative Battery 1 7 11893 001000 Eyebolt 2 8 72977 001000 Bracket Angle Hold down Battery 1 ...

Page 201: ...STANDARD PARTS 6 95 1550 Gas LPG Diesel MM283 2 06 Fig 54 Electrical Schematic Gas LPG 001000 001423 06182 550 1550 G LP ...

Page 202: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 9 01 6 96 Fig 55 Electrical Schematic Options 001000 001505 06182 550 1550 ...

Page 203: ...STANDARD PARTS 6 97 1550 Gas LPG Diesel MM283 2 06 Fig 56 Electrical Schematic Specials 001000 001505 00363 550 1550 ...

Page 204: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 9 01 6 98 Fig 57 Electrical Schematic Gas LPG 001424 001505 1 2 3 1013550 550 1550 G LP Zeems ...

Page 205: ...STANDARD PARTS 6 99 1550 Gas LPG Diesel MM283 9 01 Fig 57 Electrical Schematic Gas LPG 001424 001505 1 2 3 1013550 550 1550 G LP Zeems ...

Page 206: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 9 01 6 100 Fig 57 Electrical Schematic Gas LPG 001424 001505 1013550 550 1550 G LP Zeems ...

Page 207: ...STANDARD PARTS 6 101 1550 Gas LPG Diesel MM283 9 01 Fig 57 Electrical Schematic Gas LPG 001424 001505 1013550 550 1550 G LP Zeems ...

Page 208: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 102 Fig 58 Electrical Schematic Gas LPG 001508 001537 3 1 2 1013552 550 1550 G LP Impco ...

Page 209: ...STANDARD PARTS 6 103 1550 Gas LPG Diesel MM283 11 07 Fig 58 Electrical Schematic Gas LPG 001508 001537 3 2 1 1013552 550 1550 G LP Impco ...

Page 210: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 104 Fig 58 Electrical Schematic Gas LPG 001508 001537 1013552 550 1550 G LP Impco ...

Page 211: ...STANDARD PARTS 6 105 1550 Gas LPG Diesel MM283 11 07 Fig 58 Electrical Schematic Gas LPG 001508 001537 1 1013552 550 1550 G LP Impco ...

Page 212: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 106 Fig 58 Electrical Schematic Gas LPG 001508 001537 1 1013552 550 1550 G LP Impco ...

Page 213: ...STANDARD PARTS 6 107 1550 Gas LPG Diesel MM283 11 07 Fig 59 Electrical Schematic 001538 3 1 2 1013552 550 1550 G LP Impco ...

Page 214: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 108 Fig 59 Electrical Schematic 001538 3 2 1 1013552 550 1550 G LP Impco ...

Page 215: ...STANDARD PARTS 6 109 1550 Gas LPG Diesel MM283 11 07 Fig 59 Electrical Schematic 001538 1013552 550 1550 G LP Impco ...

Page 216: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 110 Fig 59 Electrical Schematic 001538 Gas Engine Harness Schematic ...

Page 217: ...STANDARD PARTS 6 111 1550 Gas LPG Diesel MM283 11 07 Fig 59 Electrical Schematic 001538 Gas Engine Harness Schematic ...

Page 218: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 11 07 6 112 Fig 59 Electrical Schematic 001538 Gas Engine Harness Schematic ...

Page 219: ...STANDARD PARTS 6 113 1550 Gas LPG Diesel MM283 2 05 Fig 60 Electrical Wiring Diagram Instrument Panel 001508 1013549 550 1550 D G LP CAT Impco ...

Page 220: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 05 6 114 Fig 60 Electrical Wiring Diagram Instrument Panel 001508 1013549 550 1550 D G LP CAT Impco ...

Page 221: ...STANDARD PARTS 6 115 1550 Gas LPG Diesel MM283 2 05 Fig 60 Electrical Wiring Diagram Instrument Panel 001508 1013549 550 1550 D G LP CAT Impco ...

Page 222: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 9 01 6 116 Fig 61 Electrical Wire Harnesses Group 001000 001505 2 3 1 ...

Page 223: ...STANDARD PARTS 6 117 1550 Gas LPG Diesel MM283 9 01 Fig 61 Electrical Wire Harnesses Group 001000 001505 4 5 ...

Page 224: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 8 02 6 118 Fig 61 Electrical Wire Harnesses Group 001000 001505 6 ...

Page 225: ...181 001000 001423 Wire Harness Main Gasoline and LPG 1 2 61653 001000 001505 Wire Harness Auto Squeegee 1 3 25182 001000 001505 Wire Harness Tractor Auto Squeegee 1 3 61654 001000 001505 Wire Harness Control Box 1 4 393976 001424 001505 Wire Harness Engine LPG 1 5 371548 001424 001505 Wire Harness Engine Gas 1 6 392528 001424 001505 Harness Main Perkins Gm 550 1550 1 ...

Page 226: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 05 6 120 Fig 62 Electrical Wire Harnesses Group Gas LPG 001508 1 ...

Page 227: ...STANDARD PARTS 6 121 1550 Gas LPG Diesel MM283 2 05 Fig 62 Electrical Wire Harnesses Group Gas LPG 001508 2 ...

Page 228: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 05 6 122 Fig 62 Electrical Wire Harnesses Group Gas LPG 001508 3 ...

Page 229: ...STANDARD PARTS 6 123 1550 Gas LPG Diesel MM283 2 05 Fig 62 Electrical Wire Harnesses Gas LPG Group 001508 4 5 ...

Page 230: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 05 6 124 Fig 62 Electrical Wire Harnesses Group Gas LPG 001508 20 ...

Page 231: ...STANDARD PARTS 6 125 1550 Gas LPG Diesel MM283 8 08 Fig 62 Electrical Wire Harnesses Group Gas LPG 001508 21 Engine Wire Harness ...

Page 232: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 8 08 6 126 Fig 62 Electrical Wire Harnesses Group Gas LPG 001508 21 Engine Wire Harness ...

Page 233: ... MM283 8 08 Fig 62 Electrical Wire Harnesses Group Gas LPG 001508 22 22 23 24 25 26 6 13 7 14 8 15 9 16 10 17 11 18 12 19 FUEK PUMP RELAY POWER RELAY STARTER RELAY EMPTY EMPTY ALT 60 AMP 5 20 15 15 10 15 VSW ECM FUEL PUMP IGNITION EPR STARTER ...

Page 234: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 8 08 6 128 Fig 62 Electrical Wire Harnesses Group Gas LPG 001508 28 27 ...

Page 235: ...STANDARD PARTS 6 129 1550 Gas LPG Diesel MM283 3 11 Fig 62 Electrical Wire Harnesses Group Gas LPG 001508 29 ...

Page 236: ... 384999 001538 Fuse 10 Amp 1 Y 12 384998 001538 Fuse 60 Amp 1 o 385018 001538 Harness Eng Lpg 3 0l 2007 1 Y 13 394916 001538 Relay 12vdc 20a Spdt 1 Y 14 57804 001538 Relay 12vdc 40a Spdt 2 Y 15 372237 001538 Fuse 20 Amp Min 20 1 Y 16 372235 001538 Fuse 5 Amp Min 5 1 Y 17 372236 001538 Fuse 15 Amp Min 15 2 Y 18 384999 001538 Fuse 10 Amp 1 Y 19 384998 001538 Fuse 60 Amp 1 20 391908 001508 Harness Sr...

Page 237: ...STANDARD PARTS 6 131 1550 Gas LPG Diesel MM283 3 11 ...

Page 238: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 06 6 132 Fig 63 Instrument Panel Group Gas LPG 001000 001505 1 2 4 5 6 7 10 11 13 14 17 12 15 3 3 8 9 18 19 21 25 24 25 16 22 23 3 20 ...

Page 239: ...Ku 1 Y 9 87866 001000 001505 Key Ignition Switch Set of 2 1 10 34813 001000 001505 Gauge Fuel Level 1 11 47178 13 001000 001505 Plug Button 1 25 in 32 mm 1 12 76234 001000 001505 Label Switch Squeegee Lift 1 13 57804 001000 001505 Relay Horn 4 14 16667 001000 001505 Label Instrument Console 1 15 26523 001000 001505 Board Terminal 1 16 61651 001000 001505 Wire Harness Level Warning 2 17 76306 00100...

Page 240: ...TS 1550 Gas LPG Diesel MM283 2 05 6 134 Fig 64 Instrument Panel Group Gas 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 24 3 17 7 24 38 10 39 40 41 41 ...

Page 241: ...508 Block Terminal 4 Connector 1 19 32517 001508 Screw Pan 08 32 X 0 62 1 1 20 19310 001508 Nut Hex Std 08 32 1 21 32978 001508 Washer Lock Int 08 1 22 76306 001508 Switch Toggle 250vac 10a On On 1 23 76234 001508 Label Control Sqge 1 24 02431 001508 Button Plug 0 56h 03 12 Black Nyl 3 25 76062 001508 Insulator Panel Switchboard 1 26 19316 001508 Screw Hex 25 20 X 0 62 5 1 27 41185 001508 Washer B...

Page 242: ...0 Console Instrument 1 Y 2 32798 001000 Panel Front 1 Y 3 63837 001000 Switch Cleaning Solution Metering 1 Y 4 16440 001000 Resistor 1 Y 5 383722 001508 Circuitbreaker 15 0a 1 Y 6 02938 001000 Washer Lock Int 08 Ss 2 Y 7 79410 001000 Decal Control Panel 1 Y 8 63814 001000 Knob 1 Y 9 19310 001000 Nut Hex Std 08 32 2 10 374119 001000 Light Indicator 14vdc Red 2 11 07422 001000 001505 Holder Fuse 1 1...

Page 243: ...STANDARD PARTS 6 137 1550 Gas LPG Diesel MM283 8 02 Fig 66 Hydraulic Schematic 001000 001103 06164 550 1550 ...

Page 244: ... FILTER FLTR1 RV4 50 PSI 2 1 GPM 4 0 GPM PRIORITY SECONDARY HEAD LIFT CYLINDER SQUEEGEE LIFT CYLINDER STEERING CYLINDER BRUSH VALVE 2100 PSI OUT A B IN FRONT BRUSH MOTOR REAR BRUSH MOTOR 9 9 IN 9 9 IN3 3 POWER STEERING 3 6 2 IN COOLER 1200 PSI OUT MAIN CONTROL VALVE IN 2 3 4 1 5 11122 550 1550 ...

Page 245: ...PEL PUMP 4500 PSI 4500 PSI RV7 RV6 CK12 CK11 PMP1 2 48 CU IN PMP1B CV5 028 DIA TV3 028 DIA TV2 84 CU IN PMP1A 275 PSI CV4 TV1 028 DIA RV na 2400 ACCESSORY PUMP SUCTION STRAINER 3 PSI 1500 PSI 16 0 GPM FLOW SWITCH RESERVOIR 19 0 IN 19 0 IN PROPEL MOTOR 3 3 PROPEL MOTOR 2 4 5 1 3 RPM 11122 550 1550 ...

Page 246: ...RD PARTS 1550 Gas LPG Diesel MM283 2 06 6 140 Fig 68 Hydraulic Schematic Gas LPG 001508 1 2 3 4 5 MAIN CONTROL VALVE HEAD LIFT CYL SQUEEGEE LIFT CYL POWER STEERING SOLENOID VALVE STEERING CYL 1023221 550 1550 ...

Page 247: ...LPG Diesel MM283 2 06 Fig 68 Hydraulic Schematic Gas LPG 001508 1 2 3 4 5 PROPEL PUMP ACCESSORY PUMP REAR BRUSH MOTOR BRUSH VALVE FRONT BRUSH MOTOR PROPEL MOTORS FILTER COOLER RESERVOIR FLOW SWITCH SUCTION STRAINER 1023221 550 1550 ...

Page 248: ... Squeegee and Head Lift Valve Power Steering Head Lift Cylinder Pump R H Drive Motor Steering Cylinder Squeegee Lift Cylinder Oil Cooler Flow Switch L H Drive Motor Brush Valve Hydraulic Reservoir Brush Motor 1 3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 1 2 2 2 23 Filter 10 13 Filter 25 26 25 ...

Page 249: ...ulic 1 10 31600 001000 001103 Hose Hydraulic 1 11 31597 001000 001103 Hose Hydraulic 1 12 82835 001000 001103 Hose Hydraulic 1 13 31603 001000 001103 Hose Hydraulic 1 14 55705 001000 001103 Hose Hydraulic 1 15 34422 001000 001103 Hose Hydraulic 1 16 31608 001000 001103 Hose Hydraulic 2 17 34387 001000 001103 Hose Hydraulic 1 18 34351 001000 001103 Hose Hydraulic 1 19 31565 001000 001103 Hose Hydra...

Page 250: ...T R P 1500 PSI Power Steering Head Lift Cylinder Pump R H Drive Motor Steering Cylinder Squeegee Lift Cylinder Oil Cooler Flow Switch L H Drive Motor Brush Valve Hydraulic Reservoir Brush Motor Filter Rear Squeegee and Head Lift Valve 26 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 23 26 1 24 25 25 A B B A 2 2 FREE SW FLOW 22 27 ...

Page 251: ...draulic 1 11 31597 001104 001505 Hose Hydraulic 1 12 27774 001104 001505 Fitting Straight 2 13 31603 001104 001505 Hose Hydraulic 1 14 55775 001104 001505 Hose Hydraulic 1 15 82835 001104 001505 Hose Hydraulic 1 16 79105 001104 001505 Hose Hydraulic 2 17 79107 001104 001505 Hose Hydraulic 1 18 34351 001104 001505 Hose Hydraulic 1 19 31565 001104 001505 Hose Hydraulic 2 20 31602 001104 001505 Hose ...

Page 252: ... Head Lift Cylinder Pump R H Drive Motor Steering Cylinder Squeegee Lift Cylinder Oil Cooler Flow Switch L H Drive Motor Brush Valve Hydraulic Reservoir Brush Motors Filter Rear Squeegee and Head Lift Valve 24 3 6 1 24 1 2 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 30 27 28 29 26 Engine Fan Motor 30 Manifold 16 30 Fan Valve Vacuum Fan Motor 31 32 31 ...

Page 253: ... 1 14 1016460 001508 Hose Hyd Med16 Jf16str Jf16e90 29 0 1 15 31597 001508 Hose Hyd Med06 Jf06str Jf06e90 68 0 1 16 79105 001508 Hose Hyd Hi 12 Jf12str Jf12e90 26 0 2 17 79107 001508 Hose Hyd Hi 12 Jf12str Jf12str 40 0 1 18 1016484 001508 Hose Hyd Suc24 Jf24str Jf24e90 33 0 1 19 31565 001508 Hose Hyd Med06 Jf06str Jf06e90l 115 0 2 20 31602 001508 Hose Hyd Low04 Jf04str Jf04e90 30 0 1 21 1016459 00...

Page 254: ...ns Replaced by 378710 2 1 22604 001163 Motor Hydraulic See Breakdowns 1 2 46481 001000 Fitting Elbow 2 3 55586 001000 Fitting Straight 1 4 42260 001000 Fitting Straight 3 5 35033 001000 Fitting Elbow 2 6 40514 001000 Fitting Tee 2 7 67832 001000 Fitting Straight 1 8 31556 001000 Switch Flow See Breakdowns 1 9 50960 001000 Fitting Straight 1 10 35586 001000 Fitting Tee 1 11 47752 001000 Fitting Str...

Page 255: ...Y 3 40362 001000 001505 Fitting Plug 1 4 31613 001000 001505 Strainer Suction 1 5 31599 001000 001103 Fitting Tee 1 6 82661 001000 001505 Isolator Vibration 4 7 58858 001000 001505 Fitting Straight 1 8 46481 001000 001103 Fitting Elbow 1 9 56820 001000 001505 Fitting Elbow 1 10 44869 001000 001103 Fitting Straight 1 11 55586 001104 001505 Fitting Straight 1 12 42260 001104 001505 Fitting Straight ...

Page 256: ...1 Y 2 9006127 001508 Cap Breather Hyd 1 Y 3 40362 001508 Fitting Hyd Plug Om10 1 4 31613 001508 Strainer Hyd 25gpm 100mesh Psi 1 5 1016771 001508 Fitting Hyd Str Jm24 Om20 1 6 52929 001508 Fitting Hyd Str Jm16 Om16 1 7 73113 001508 Fitting Hyd Tee Jf16 Jm16 Jm16 Run 1 8 35002 001508 Fitting Hyd Str Jf16 Jm12 1 9 47518 001508 Fitting Hyd Str Jm10 Om08 1 10 55685 001508 Fitting Hyd Str Jm04 Om06 2 1...

Page 257: ...Hook 1 5 14605 001000 001505 Pin Clevis 1 6 32761 001000 001505 Valve Hydraulic See Breakdowns 1 7 47498 001000 001505 Fitting Elbow 2 8 44868 001000 001103 Fitting Elbow 2 9 31575 001000 001505 Valve Hydraulic See Breakdowns 1 10 56690 001000 001505 Fitting Straight 2 11 47504 001000 001505 Fitting Elbow 2 12 55685 001000 001505 Fitting Straight 1 13 16456 001000 001505 Fitting Restrictor 1 14 47...

Page 258: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 05 6 152 Fig 76 Hydraulic Control Valves Group Gas LPG 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 10 ...

Page 259: ...2400psi See Breakdowns 1 7 47498 001508 Fitting Hyd E90 Jm12 Om10 1 8 77099 001508 Fitting Hyd E45 Jm10 Om08 1 9 31575 001508 Valve Hyd Man Sol 12vdc 05gpm 1200psi See Breakdowns 1 10 56690 001508 Fitting Hyd Str Jm06 Om06 2 11 56820 001508 Fitting Hyd E90 Jm06 Om06 1 12 47638 001508 Fitting Hyd E90 Jm04 Om06 2 13 56827 001508 Fitting Hyd E90 Jm10 Om08 1 14 06750 001508 Fitting Hyd Str Jm12 Om10 1...

Page 260: ...bow 1 4 07934 001000 001103 Fitting Elbow 45_ 1 5 58858 001000 001103 Fitting Straight 1 6 34310 001000 001103 Pump Hydrualic See Breakdowns Replaced by 397689 1 7 48880 001000 001103 Pump Hydrualic See Breakdowns 1 8 47498 001000 001103 Fitting Elbow 1 9 47508 001000 001103 Fitting Straight 1 10 42260 001000 001103 Fitting Straight 1 11 07934 001000 001103 Fitting Elbow 45_ 1 12 47512 001000 0011...

Page 261: ...s 1 4 67310 001104 001505 Fitting Straight 2 5 47498 001104 001505 Fitting Elbow 1 6 47512 001104 001505 Fitting Elbow 1 7 47504 001104 001505 Fitting Elbow 1 8 47508 001104 001505 Fitting Elbow 1 9 35033 001104 001505 Fitting Elbow 1 10 40514 001104 001505 Fitting Tee 1 11 52911 001104 001505 Fitting Elbow 1 12 79078 001104 001423 Pump Hydrualic See Breakdowns Replaced by 373245 1 12 373245 00142...

Page 262: ... 2 3 32486 001508 Washer Flat 0 50 Sae 2 4 1014956 001508 Pump Hyd Gear Ex3 1 69 R 3000 See Breakdowns 1 5 42223 001508 Fitting Hyd Str Jm10 Om12 1 6 67310 001508 Fitting Hyd Str Jm12 Om16 2 7 47498 001508 Fitting Hyd E90 Jm12 Om10 1 8 1016771 001508 Fitting Hyd Str Jm24 Om20 1 9 52911 001508 Fitting Hyd E90 Jm12 Om16 1 10 56692 001508 Fitting Hyd Str Jm08 Om10 1 11 47508 001508 Fitting Hyd Str Jm...

Page 263: ...y 1 44868 001000 001103 Fitting Elbow 1 2 47519 001000 001103 Fitting Straight 1 o 3 55619 001000 001103 Filter Assembly Hydraulic 2 Y 55740 001000 001103 Element Filter 1 4 31572 001000 001103 Fitting Straight 1 5 42215 001000 001103 Fitting Tee 1 6 47504 001000 001103 Fitting Elbow 1 7 46481 001000 001103 Fitting Elbow 2 8 31593 001000 001103 Bracket Filters Mounting 1 ...

Page 264: ...001505 1 2 3 4 5 4 10149 550 1550 Ref Part No Serial Number Description Qty o 1 10664 001104 001505 Filter Assembly Hydraulic 1 Y 2 65221 001104 001505 Element Filter 1 3 40514 001104 001505 Fitting Tee 1 4 46481 001104 001505 Fitting Elbow 2 5 79075 001104 001505 Bracket Filters Mounting 1 ...

Page 265: ...co Ref Part No Serial Number Description Qty 1 79075 001508 Bracket Mtg Fltr Oil Hyd 1 2 87783 001508 Screw Hex 25 20 X 0 62 Fmg 2 3 1015018 001508 Head Assy Fltr Hyd 1 4 21195 001508 Screw Hex 38 16 X 0 75 5 4 5 41187 001508 Washer Belleville 38 4 6 52929 001508 Fitting Hyd Str Jm16 Om16 2 7 1015933 001508 Element Fltr Oil Spin on Dn 1 ...

Page 266: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 06 6 160 Fig 83 Hydraulic Solenoid Valve and Manifold Group Gas LPG 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 16 17 ...

Page 267: ...g Hyd Str Jm06 Om08 1 8 56690 001508 Fitting Hyd Str Jm06 Om06 1 9 42260 001508 Fitting Hyd Str Jm12 Om12 1 10 40755 001508 Fitting Hyd Tee Jm08 Jm08 Om08 Run 1 11 52929 001508 Fitting Hyd Str Jm16 Om16 1 12 1020194 001508 001537 Valve Hyd Solenoid 01S15G3100 See Breakdowns 1 12 1042535 001538 Valve Cntrl Hyd Solenoid 12vdc 15gpm See Breakdowns 1 13 1015991 001508 Bracket Mtg Valve 1 14 54396 0015...

Page 268: ...Qty 1 48108A 001061 001103 Valve Hydraulic See Breakdowns 1 2 56821 001061 001103 Fitting Elbow 2 3 40362 001061 001103 Fitting Plug 1 4 57196 001061 001103 Hose Hydraulic 2 5 78143 001061 001103 Fitting Straight 2 6 62389 001061 001103 Fitting Tee 1 7 40514 001061 001103 Fitting Tee 1 8 35033 001061 001103 Fitting Elbow 2 9 26565 001061 001103 Knob 1 10 36829 001061 001103 Stud 1 ...

Page 269: ...49 1550 Ref Part No Serial Number Description Qty 1 78673 001000 Guard L H 1 2 61259 001000 Bumper Rear L H 1550 1 3 75132 001000 Plate Bumper 1 4 61260 001000 Bumper Rear R H 1550 1 5 78670 001000 Guard R H 1 6 61261 001000 Bracket Mounting 1550 2 7 75190 001000 Guard Squeegee 2 8 32117 001061 Bracket Tow Bypass 1 ...

Page 270: ... 1550 Gas LPG Diesel MM283 2 06 6 164 Fig 86 Vacuum Fan Assembly Gas LPG 001000 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 31 20 21 39 4 1 ...

Page 271: ...o 09314 001000 001505 Muffler Assembly 1 YY 19 25207 001000 001505 Frame Muffler 1 YY 20 391854 001000 001505 Plate Side 2 YY 21 25373 001000 001505 Foam Acoustic 2 YY 22 25359 001000 001505 Foam Acoustic 1 YY 23 25364 001000 001505 Foam Acoustic 1 YY 24 25365 001000 001505 Foam Acoustic 1 Y 25 75456 001000 001505 Shim 0 003 in 0 07 mm 1 Y 75456 1 001000 001505 Shim 0 005 in 0 12 mm 1 Y 75456 2 00...

Page 272: ...NDARD PARTS 1550 Gas LPG Diesel MM283 2 05 6 166 Fig 87 Vacuum Fan Group Gas LPG 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 31 14 10 3 12 15 3 3 2 7 10 15 ...

Page 273: ...g Vac Fan 1 14 21195 001508 Screw Hex 38 16 X 0 75 5 5 15 50902 001508 Nut Hex Lock 38 16 Nl 9 16 73270 001508 Housing Wldt Vacfan Rear 9 0impeller 1 17 54275A 001508 Bracket Mtg Motor 1 18 54861 001508 Screw Flt 38 16 X 1 50 Al 4 19 1023322 001508 Motor Hyd Gear Ex 0 13 L 3000 See Breakdowns 1 20 56692 001508 Fitting Hyd Str Jm08 Om10 2 21 45482 001508 Fitting Hyd Tee Jf08 Jm08 Jm08 Run 1 22 7709...

Page 274: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 05 6 168 Fig 88 Trunnion Group Tractor Frame Tank Frame 2 3 5 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 4 23 27 28 14 6 32 ...

Page 275: ...1082 001000 O Ring 1 Y 13 41083 001000 Bearing Liner 1 Y 14 41084 001000 Bearing Thrust 2 Y 15 32724 001000 Housing Pivot 1 Y 16 41081 001000 Washer 1 Y 17 369701 001000 Washer Lock 1 Y 18 06845 001000 Washer Spacer 1 Y 19 15331 001000 Washer 1 Y 20 08099 001000 Screw Hex 1 21 75296 001000 Pin Articulating Locking 1 22 76540 001000 Shim 1 44961 001000 Tie Cable 2 23 39912 001000 Screw Hex 2 24 568...

Page 276: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 10 10 6 170 Fig 89 Solution Pumps Group 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 2 18 18 18 13 13 12 12 16 16 16 16 16 18 10 26 27 ...

Page 277: ...001562 Plate 1 9 03391 001000 001561 Screw Flat 3 9 27994 001562 Screw Flt Soc 10 24 X 0 62 Al 2 10 14877 001000 Fitting Elbow 3 11 76075 001000 Fitting Plstc Tee Bm12 Pf12 Bm12 1 12 44031 001000 Clamp 9 13 47846 001000 Hose Rubber 2 14 57378 001000 Hose Pump Inlet 1 15 79580 001000 Hose Vinyl 1 16 11399 001000 Clamp Worm Drive 9 17 03401 001000 Fitting Elbow 1 18 54333 001000 Clamp Worm Drive 5 1...

Page 278: ...as LPG Diesel MM283 8 02 6 172 Fig 90 Solution and Recovery Tank Group Front Side 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 35 36 37 38 40 33 3 5 5 11 14 15 21 25 26 27 34 39 41 41 ...

Page 279: ...001000 Hose Assy W 1cuff 1 5d 120l 1 5 1 17 11531 001000 Clamp Pickup Hose 1 18 76426 001000 Washer Seal 4 19 61157 001000 Tube Front Suction 1 20 76532 001000 Gasket Front Suction Tube 1 21 63511 001000 Plug Sensor Hole 1 22 61276 001000 Dam Sand L H 1 23 61249 001000 Dam Sand R H 1 24 31703 001000 Nut Wing 2 25 61176 001000 Door 2 26 61174 001000 Gasket Door 2 27 61175 001000 Plate Door 2 28 411...

Page 280: ...s LPG Diesel MM283 8 02 6 174 Fig 91 Solution and Recovery Tank Group Rear Side 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 32 22 28 2 16 Solution Tank 38 39 40 41 42 35 43 36 37 ...

Page 281: ...1160 001000 Tube Real Squeegee Suction 1 22 43555 001000 Clamp Suction Tube 2 23 25649 001000 Hose Squeegee Suction 1 o 79477 001000 Filter Assembly Laminar Flow L H 1 Y 24 79473 1 001000 Housing Filter L H 1 Y 25 64685 001000 Filter Laminar Flow 2 Y 26 79474 001000 Panel Laminar Flow Housing 2 27 79464 001000 Thumbscrew Filter Hold Down 2 28 79424 001000 Filter Solution Outlet 2 29 79570 001000 F...

Page 282: ...ption Qty o 32415 001000 Rear Squeegee Assembly 1 Y 1 78096 001000 Arm L H 1 Y 2 76922 1 001000 Plate Pivot 1 Y 3 76921 001000 Adjuster Rear 1 Y 4 76927 001000 Pivot Adjuster 1 Y 5 78641 001000 Screw Thumb 2 Y 6 59639A 001000 Guide Spring 2 Y 7 32985 001000 Nut 2 Y 8 32493 001000 Washer Flat 12 Y 9 76979 001000 Washer Thrust 12 Y 10 76392 001000 Sleeve Bearing 6 Yo 11 76984 1 001000 Arm Assembly 2...

Page 283: ...001000 Pin Roll 1 35 78695 001000 Strip Spring 2 36 51530 001000 Pin Clevis 1 37 08175 001000 Pin Cotter 4 38 48884 001000 Adaptor Cylinder 1 39 76340 001000 Switch Roller 1 40 76269 001000 Bracket Switch Mounting 1 41 59633 001000 Washer Fiberglide 4 42 59632 001000 Sleeve 2 43 32492 001000 Washer 4 44 33743 001000 Bearing Flange 1 45 33744 001000 Bracket Mounting 1 46 33745 001000 Bracket Switch...

Page 284: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 2 05 6 178 Fig 93 Label Group 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 2 17 17 17 16 19 20 ...

Page 285: ... Maint 550 1 8 61650 001508 Label Info Tire Pressure 1 9 48242 001508 Label Info Alternator Equipped 1 10 51368 001508 Label Maint Radiator Fins 1 11 27474 001508 Label Logo Tennant Oval 114l Blk 1 12 76158 001508 Label Info Jack Point Tractor 2 13 75812 001508 Label Stripe Tennant 550 1 14 75813 001508 Label Stripe Wing Rh 1550 1 15 75814 001508 Label Stripe Wing Lh 1550 1 16 75810 001508 Label S...

Page 286: ...STANDARD PARTS 1550 Gas LPG Diesel MM283 8 02 6 180 ...

Page 287: ... 001424 001505 version 1 7 8 Fig 5 Engine EFI and Vaporizer Group LPG 001424 001505 version 2 7 10 Fig 6 Engine EFI and Vaporizer Group LPG 001508 001537 7 12 Fig 7 Engine EFI and Vaporizer Group LPG 001538 7 16 Fig 8 Engine Air Cleaner Group LPG 001000 001402 7 18 Fig 9 Engine Air Cleaner Group LPG 001403 001423 7 19 Fig 10 Engine Air Cleaner Group LPG 001508 7 20 Fig 11 Instrument Panel Group LP...

Page 288: ...G PARTS 1550 Gas LPG Diesel MM283 9 01 7 2 Fig 1 Fuel Tank and Engine Group LPG 001000 001423 1 2 3 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 22 8 ...

Page 289: ...e Pressure Relief 1 15 61695 001000 001423 Engine Lpg TM27 See Continental Engine Breakdown Gasoline LPG 1 16 11442 1 001000 001423 Fitting Elbow 1 17 46485 001000 001423 Fitting Elbow 45_ 1 18 24584 001000 001423 Fitting Elbow 1 19 34880 001000 001423 Tube Hydraulic 1 20 54333 001000 001423 Clamp Worm Drive 4 21 46611 001000 001423 Fitting Elbow 1 22 47388 001000 001423 Fitting Elbow 2 23 48144 0...

Page 290: ...LPG PARTS 1550 Gas LPG Diesel MM283 8 02 7 4 Fig 2 Engine Fuel Tank Group LPG 001424 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 3 4 21 22 8 23 25 26 27 24 28 ...

Page 291: ...1424 001505 Tank Lpg 33lb W Fill Gauge Liq 1 13 26496 001424 001505 Fitting Brs Qdc Pf04 Lpg Fem 1 14 54394 001424 001505 Screw Hex 31 18 X 0 50 5 2 15 32984 001424 001505 Washer Lock Int 31 2 16 371583 001424 001505 Hose Hi Press Lpg 34L 1 17 27048 001424 001505 Fitting Elbow 1 18 24047 001424 001505 Valve Pressure Relief 1 19 392546 001424 xxxxxx Fitting Pipe Str Pm04 Pm04 02 0l Blk 1 20 24929 0...

Page 292: ...LPG PARTS 1550 Gas LPG Diesel MM283 2 05 7 6 Fig 3 Engine Fuel Tank Group LPG 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 7 6 14 26 ...

Page 293: ... Brs Qdc Pf04 Lpg Fem 1 12 10756 001508 Hose Lpg Med06 Pm04str Pm04str 18 0l 1 13 07471 001508 Clamp Cable Stl 0 75d X 0 75w 1h 1 14 78122 001508 Fitting Brs Str Pf04 Pf04 Bkhd 2 15 392546 001508 Fitting Pipe Str Pm04 Pm04 02 5l Blk 1 16 398474 001508 Fitting Brs Tee Pf04 Pf04 Pf04 1 17 360936 001508 Hose Lpg Med05 Pm04str Sm04str 54 0l 1 18 27048 001508 Fitting Brs E90 Pm04 Pf04 1 19 24047 001508...

Page 294: ...3 8 08 7 8 Fig 4 Engine EFI and Vaporizer Group LPG 001424 001505 version 1 NOTE Repair parts in this serial number range are identified in Fig 4 or Fig 5 2 3 4 5 6 7 8 1 3 3 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 26 28 ...

Page 295: ...972 001424 001505 Hose Water 1 9 371673 001424 001505 Regulator Assy Secondary W Ftg Lpg 1 10 371674 001424 001505 Regulator Assy Primary W Ftg Lpg 1 11 371675 001424 001505 Hose Assy Primary To Secondary Lpg 1 12 371677 001424 001505 Bracket Mtg 1 13 393905 001424 001505 Nut 8 14 393906 001424 001505 Stud 2 15 393907 001424 001505 Washer 16 393898 001424 001505 Bolt 3 17 393908 001424 001505 Stud...

Page 296: ...FI and Vaporizer Group LPG 001424 001505 version 2 NOTE Repair parts in this serial number range are identified in Fig 4 or Fig 5 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3 3 7 7 13 8 13 27 28 29 30 31 32 33 34 35 36 37 38 39 41 40 42 ...

Page 297: ...24 001505 Fitting Brs Rst Pf04 69 16f 063 1 16 1017598 001424 001505 Fittting Plstc Str Bm06 M 69 16 1 17 02247 001424 001505 Fitting Pipe Plug Pm04 Hex Soc 2 18 1017662 001424 001505 Label Instr Filter Drain 1 19 51305 001424 001505 Fitting Draincock 25npt 90 1 20 311828 001424 001505 Fitting Brs Str Pm08 Pf04 1 21 392258 001424 001505 Hose Pvc Clr 0 38id 0 56od 13 00l 1 22 64740 001424 001505 Fi...

Page 298: ...ig 6 Engine EFI and Vaporizer Group LPG 001508 001537 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44 45 46 32 21 21 21 21 60 18 32 20 47 48 49 50 51 52 53 54 55 56 57 58 59 30 ...

Page 299: ...Rbr 3 19 372515 001508 001537 Fitting Cap 1 20 372512 001508 001537 Fitting E70 2 21 86824 001508 001537 Clamp Hose Wormdrive 0 50 1 06d 50w 5 22 372511 001508 001537 Fitting Hose Vacuum 25 1 23 372517 001508 001537 Restrictor Jet Coolant 1 24 372510 001508 001537 Fitting E90 1 25 372507 001508 001537 Hose Balancing Press 45mm 1 26 372569 001508 001537 Valve Check 1 27 372506 001508 001537 Hose Ba...

Page 300: ...07 001508 001537 Washer 50 393898 001508 001537 Bolt 3 51 393908 001508 001537 Stud 1 52 393909 001508 001537 Bolt 53 393910 001508 001537 Manifold Intake 1 54 393911 001508 001537 Fitting 1 55 393912 001508 001537 Gasket 1 56 393913 001508 001537 Manifold Exhaust 1 57 393914 001508 001537 Stud 2 58 393915 001508 001537 Clamp 4 59 393916 001508 001537 Gasket 1 60 9004539 001508 001537 Clamp Valve ...

Page 301: ...LPG PARTS 7 15 1550 Gas LPG Diesel MM283 11 07 ...

Page 302: ... 24 24 25 26 25 27 28 9 29 30 6 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45 45 46 47 48 49 51 50 51 52 53 11 13 11 49 51 6 56 354175 550 1550 800 LP Impco Ref Part No Serial Number Description Qty 1 1062363 001538 Module Ecu Lpg Gm3 0l 2010 1 2 385008 001538 Bracket Box Relay 1 3 372470 001538 Isolator Box Relay 2 4 25047 001538 Screw Hex 25 20 X 1 25 G5 4 ...

Page 303: ...Stud 38 16 X 1 2l 2 26 385003 001538 Gasket Manifold Intake 1 27 385004 001538 Manifold Intake 2007 1 28 10830 001538 Screw Soc 38 16 X 1 00 Al 4 29 384985 001538 Sensor T Map 1 30 19317 001538 Screw Hex 25 20 X 0 75 G5 1 31 372579 001538 Plug Hole Injector 4 32 1060653 001538 Manifold Exhaust 2007 1 33 372545 001538 Gasket Body Throttle 1 6l 1 34 385012 001538 Valve Lpg Mixer 1 35 1037313 001538 ...

Page 304: ...2 Clamp Worm Drive 2 4 10488 001000 001402 Tube Air Cleaner 1 5 76589 2 001000 001402 Hose Rubber 1 o 6 398296 001000 001402 Kit Replacement Air Cleaner F 76827 1 Y 58120 001000 001402 Element Air Filter 1 7 51658 5 001000 001402 Indicator Filter Service 1 8 51560 5 001000 001402 Adapter Filter 1 8NPT 1 9 51560 3 001000 001402 Clamp Mounting 2 10 22297 001000 001402 Clamp Worm Drive 4 11 10509 001...

Page 305: ...1403 001423 Clamp Worm Drive 2 4 10488 001403 001423 Tube Air Cleaner 1 5 76589 2 001403 001423 Hose Rubber 1 o 6 369745 001403 001423 Air Cleaner 1 Y 7 369746 001403 001423 Element Air Filter 1 8 51658 5 001403 001423 Indicator Filter Service 1 9 51560 5 001403 001423 Adapter Filter 1 8NPT 1 10 369747 001403 001423 Clamp Mounting 1 11 22297 001403 001423 Clamp Worm Drive 3 12 10509 001403 001423 ...

Page 306: ...LPG PARTS 1550 Gas LPG Diesel MM283 11 07 7 20 Fig 10 Engine Air Cleaner Group LPG 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 22 19 20 10 15 15 15 15 7 9 7 21 21 18 ...

Page 307: ...oud 1 9 54396 001508 Screw Hex 31 18 X 0 75 5 3 10 32491 001508 Washer Flat 0 31 Std 3 11 03026 001508 Indicator Service Air Filter 20h20 Dn 1 12 11984 001508 Fitting Pipe E90 Pm02 Pf02 1 13 51560 5 001508 Fitting Brs Str Pm02 Service 1 14 15543 001508 Hose Rbr 2 00id 2 50od 03 0l 1 15 22297 001508 Clamp Hose Wormdrive 1 56 2 50d 50w 5 16 1014712 001508 Hose Intake Mold E90 E90 2 0id 2 0id 1 17 10...

Page 308: ... 1550 Gas LPG Diesel MM283 2 05 7 22 Fig 11 Instrument Panel Group LPG 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 24 3 17 7 24 38 10 39 40 41 41 ...

Page 309: ...01508 Block Terminal 4 Connector 1 19 32517 001508 Screw Pan 08 32 X 0 62 1 1 20 19310 001508 Nut Hex Std 08 32 1 21 32978 001508 Washer Lock Int 08 1 22 76306 001508 Switch Toggle 250vac 10a On On 1 23 76234 001508 Label Control Sqge 1 24 02431 001508 Button Plug 0 56h 03 12 Black Nyl 3 25 76062 001508 Insulator Panel Switchboard 1 26 19316 001508 Screw Hex 25 20 X 0 62 5 1 27 41185 001508 Washer...

Page 310: ...0 LP Ref Part No Serial Number Description Qty o 1 78017 001000 001423 Door Engine Cover 1 Y 2 58067 001000 001423 Data Plate LPG 1 3 78013 001000 001423 Insulation Tank Opening 1 4 78014 001000 001423 Insulation Engine Cover 1 NOTE To identify parts shown but not listed here see Section 6 Standard Parts ...

Page 311: ...23 8 28 Fig 16 Engine Air Cleaner Group Diesel 001424 001505 8 29 Fig 17 Engine Air Cleaner Group Diesel 001508 8 30 Fig 18 Engine Glow Plug Control Group Diesel 001000 001423 8 32 Fig 19 Engine Glow Plug Control Group Diesel 001424 001505 8 33 Fig 20 Engine Battery Group Diesel 001000 001505 8 34 Fig 21 Engine Battery Group Diesel 001508 8 35 Fig 22 Steering Column Group Diesel 001000 8 36 Fig 23...

Page 312: ...4 25 26 29 30 31 32 33 34 35 36 37 38 42 40 43 28 27 39 7 28 41 12 32 3 2 14 02385 1550 D Ref Part No Serial Number Description Qty 1 08891 001000 001423 Sleeve 1 2 36417 001000 001423 Sleeve 1 3 57311 001000 001423 Bushing 1 4 14595 1 001000 001423 Clevis Adjustable 1 5 14605 001000 001423 Pin Clevis 1 6 16551 001000 001423 Rod Throttle 1 ...

Page 313: ...0 001423 Mount Engine R H 1 28 51176 001000 001423 Dampner Engine 5 29 34065 001000 001423 Boot 1 o 30 03233 001000 001423 Alternator 1 Y 61515 001000 001423 Diode and Rectifier Assembly 1 Y 61516 001000 001423 Brush Assembly 2 Y 01844 001000 001423 Bearing Ball 1 Y 61517 001000 001423 Regulator Voltage 1 Y 31 00500 5 001000 001423 Key Woodruff 1 32 41348 001000 001423 Screw Hex M14 8 33 16490 001...

Page 314: ...50 Gas LPG Diesel MM283 2 05 8 4 Fig 2 Engine Group Diesel 001424 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 42 43 32 12 15 16 36 36 36 37 37 37 37 38 39 40 41 ...

Page 315: ...pacer Starter 1 19 371613 001424 001505 Nut M10 1 50 1 20 371614 001424 001505 Washer Lock M10 1 21 371625 001424 001505 Stud 38 16 X 2 25 5 3 22 371626 001424 001505 Washer Lock 38 3 23 371627 001424 001505 Nut 38 24 3 24 371628 001424 001505 Plate Rear Mounting 1 25 371634 001424 001505 Screw M12 1 75 X 30 8 26 371629 001424 001505 Washer Lock M12 8 27 371630 001424 001505 Housing Ktr 1 28 37163...

Page 316: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 06 8 6 Fig 3 Engine Group Diesel 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 23 22 22 22 8 7 23 24 18 29 ...

Page 317: ...1508 Bracket Mtg Front Rh 1 11 1010735 001508 Bracket Mtg Front Lh 1 12 1011701 001508 Wire Assy 4ga 150 Amp Fuse 1 13 1012192 001508 Sheave 8grv 12 6d 4 10b 1 14 39284 001508 Screw Hex M10 X 1 5 X 35 8 8 6 15 32492 001508 Washer Flat 0 38 Std 6 16 78005 2 001508 Send unit Water Temp 04npt 1 17 51305 001508 Fitting Draincock 25npt 90 1 18 1015762 001508 Fitting Hyd Str Metric Om16 Pf06 2 19 101638...

Page 318: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 05 8 8 Fig 4 Engine Throttle Group Diesel 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 5 12 ...

Page 319: ...tle Dsl 1 4 69495 001508 Spring Cmpr 18 3d 2 0w 16 5l Mw Zn 1 5 43611 001508 Washer Flat 0 39b 0 75d 06 Nyl 2 6 87246 001508 Grip Vyl 18 X 75 X 4 00 1 7 39005 001508 Pin Cotter 094 X 0 75 1 8 77693 001508 Plate Wldt Angle 1 9 32490 001508 Washer Flat 0 25 Std 1 10 77789 001508 Seal Ure 0 50th 1 50w X 05 0l Slit 1 11 06942 001508 Screw Hex M6 X 1 0 X 16 8 8 2 12 19066 001508 Washer Flat 10 4 13 087...

Page 320: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 11 07 8 10 Fig 5 Engine Oil Filter and Drain Group Diesel 001424 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 15 3 4 12 13 ...

Page 321: ...73292 001424 001505 Seal O Ring 1 10 380548 001424 001505 Fitting Adaptor Fltr Oil Rework 1 11 73293 001424 001505 Gasket 1 12 16472 001424 001505 Fitting Hyd E45 Jm06 Jf06 2 13 47512 001424 001505 Fitting Hyd E90 Jm06 Om08 2 14 62878 001424 001505 Hose Hyd Low06 Jf06str Jf06str 22 0 2 15 32491 001424 001505 Washer Flt 31 Std 6 16 32983 001424 001505 Nut Hex Lock 31 18 Nl 3 17 371602 001424 001505...

Page 322: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 06 8 12 Fig 6 Engine Muffler Group Diesel 001424 001505 13 3 16 15 12 1 5 6 7 8 4 9 10 11 2 14 2 ...

Page 323: ...959 001424 001505 Bracket Pipe Exhaust 1 6 32492 001424 001505 Washer Flt 38 Std 2 7 39350 001424 001505 Washer Flt 75 Sae 2 8 76957 001424 001505 Screw Hex 31 18 X 1 50 5 2 9 32491 001424 001505 Washer Flt 31 Std 2 10 32983 001424 001505 Nut Hex Lock 31 18 Nl 2 11 392543 001424 001505 Tube Exhaust 1 8d 1 8od Cut 45 E105 1 12 392549 001424 001505 Tube Exhaust 2 0d Flared W Flng 1 13 370827 001424 ...

Page 324: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 8 08 8 14 Fig 7 Engine Muffler Group Diesel 001508 14 15 5 6 7 8 9 10 1 11 12 13 4 2 2 3 16 ...

Page 325: ... 1 1d 0 6l 4b 0 78h 2 5 12959 001508 Bracket Pipe Exhaust 1 6 32492 001508 Washer Flat 0 38 Std 2 7 39350 001508 Washer Flat 0 75 Sae 2 8 76957 001508 Screw Hex 31 18 X 1 50 5 2 9 32491 001508 Washer Flat 0 31 Std 2 10 32983 001508 Nut Hex Lock 31 18 Nl 1 11 392543 001508 Tube Exhaust 1 8d 1 8od Cut 45 E105 1 12 1012146 001508 Tube Exhaust 550d 1 13 372678 001508 Gasket Exhaust 1 14 24012 1 001508...

Page 326: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 9 01 8 16 Fig 8 Engine Fuel Tank Group Diesel 001000 001423 2 4 5 6 7 8 9 10 1 11 12 13 14 2 3 12 12 6 6 13 12 3 15 16 17 18 19 20 21 22 21 ...

Page 327: ... Fitting Straight 1 8 46236 001000 001423 Clamp Cable 2 9 45850 001000 001423 Decal Diesel Fuel Only 1 10 391823 001000 001423 Fitting Connector 1 11 16563 001000 001423 Tube Assembly 1 12 43844 001000 001423 Clamp Worm Drive 4 13 32808 001000 001423 Hose Fuel Line 2 14 61686 001000 001423 Fitting Straight 1 15 47566 001000 001423 Connector 1 o 16 03977 001000 001423 Tank Fuel 1 Y 17 48267 001000 ...

Page 328: ...PARTS 1550 Gas LPG Diesel MM283 9 01 8 18 Fig 9 Engine Fuel Tank Group Diesel 001424 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 5 2 2 3 3 8 18 23 12 24 25 26 27 28 29 30 31 32 33 34 30 ...

Page 329: ...drive 0 25 0 62d 2 13 32808 001424 001505 Hose Fuel 0 25id 04 0l 1 14 32491 001424 001505 Washer Flt 31 Std 2 15 27980 001424 001505 Nut Hex Flng 38 16 2 16 59015 001424 001505 Pump Fuel 2 17 16950 001424 001505 Screw Hex 25 20 X 1 00 Sems 1 18 27979 001424 001505 Nut Hex Flng 31 18 3 19 36050 001424 001505 Filter Fuel In Line 1 20 40585 001424 001505 Fitting Brs Str Pm02 If05 1 21 392553 001424 0...

Page 330: ...SEL PARTS 1550 Gas LPG Diesel MM283 2 06 8 20 Fig 10 Engine Fuel Tank Group Diesel 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 18 18 18 15 14 10 7 29 30 31 30 29 30 29 ...

Page 331: ...tl 1 12 392548 001508 Fuelline 31d 05if None Stl 1 13 1011917 001508 Fuelline Dsl 550 1 14 40585 001508 Fitting Brs Str If05 Pm02 2 15 70173 001508 Hose 0050 04 Im05str If05str 10 0 2 16 1011916 001508 Fuelline Dsl 550 1 17 82686 001508 Hose Fuel 0 25id 08 0l 1 18 43844 001508 Clamp Hose Wormdrive 0 25 0 62d 31w 4 19 1012738 001508 Fitting Hyd Str Metric Om12 Pf04 1 20 78043 001508 Fitting Brs Str...

Page 332: ... 1 3 371599 001424 001505 Mount Hsng Alternator 1 4 371620 001424 001505 Screw Hex M10 1 50 X 130 5 1 5 76570 001424 001505 Screw Hex M08 X 1 25 X 30 8 8 1 6 32491 001424 001505 Washer Flt 31 Std 1 7 393994 001424 001505 Washer Lock 31 1 8 371614 001424 001505 Washer Lock M10 3 9 371613 001424 001505 Nut M10 1 50 1 10 371615 001424 001505 Screw Hex M10 1 50 X 90 8 8 1 11 371597 001424 001505 Sleev...

Page 333: ...2 3 4 5 6 1 2 2 2 02380 1550 D Ref Part No Serial Number Description Qty 1 25179 001000 001423 Hose Radiator 1 2 11531 001000 001423 Clamp Worm Drive 4 3 16820 001000 001423 Hose Radiator 1 o 4 61611 001000 001423 Radiator 1 Y 5 51321 3 001000 001423 Cap Radiator 1 6 51305 001000 001423 Cock Drain 1 ...

Page 334: ...550 Gas LPG Diesel MM283 9 01 8 24 Fig 13 Engine Radiator and Hydraulic Cooler Group Diesel 001424 001505 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 21 20 21 22 22 23 8 9 5 31 32 ...

Page 335: ... Radiator 1 13 371747 001424 001505 Bracket Radiator 1 14 27980 001424 001505 Nut Hex Flng 38 16 2 15 09164 001424 001505 Screw Pan M06 X 1 0 X 20 4 8 2 16 32490 001424 001505 Washer Flt 25 Std 2 17 87972 001424 001505 Tank Recovery 1 18 382507 001424 001505 Bracket Mtg Overflow 1 19 08708 001424 001505 Nut Hex Lock M06 X 1 0 Nl 2 20 45299 001424 001505 Screw Flt 31 18 X 0 75 Al 4 21 27979 001424 ...

Page 336: ...50 Gas LPG Diesel MM283 10 10 8 26 Fig 14 Engine Radiator and Hydraulic Cooler Group Diesel 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 31 15 14 16 2 11 11 11 12 13 31 ...

Page 337: ...2491 001508 Washer Flat 0 31 Std 10 14 50967 001508 Button Plug 1 25h 03 08 Black Poly 4 15 11531 001508 Clamp Hose Wormdrive 1 06 2 00d 56w 4 16 1014573 001508 Strip Mtg Cooler 2 17 39537 001508 Screw Flt 31 18 X 0 50 Al 6 18 364609 001508 Seal Bulb Str 0 58d 06 09grip 24 2l 1 19 1014394 001508 Shroud Wldt Radiator Hyd Cooler 1 20 54394 001508 Screw Hex 31 18 X 0 50 5 6 21 73106 001508 Cooler Hyd...

Page 338: ... 001000 001423 Air Cleaner 1 Y 2 76335 001000 001423 Element Air Cleaner 1 3 76332 001000 001423 Brace Rear Panel 1 4 76321 001000 001423 Band Air Cleaner 2 5 52580 2 001000 001423 Elbow 90_ 2 6 14432 001000 001423 Clamp Worm Drive 5 7 391846 001000 001423 Tube Air Cleaner 1 8 16497 001000 001423 Elbow 1 9 51658 5 001000 001402 Indicator Filter Service 1 10 51560 5 001000 001402 Adapter Filter 1 8...

Page 339: ...Cleaner 1 o 4 369745 001424 001505 Filter Air Cleaner Assembly 1 Y 5 369746 001424 001505 Element Fltr Air 1 6 369747 001424 001505 Clamp Mounting Air Cleaner 1 7 22297 001424 001505 Clamp Hose Wormdrive 1 56 2 50d 4 8 10509 001424 001505 Hose Rbr E90 2 00id 2 00id 03 5 2 3 1 9 15543 001424 001505 Hose Rbr 2 00id 2 50od 03 0l 1 10 369751 001424 001505 Brace Rear Shroud 1 11 11984 001424 001505 Fit...

Page 340: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 11 07 8 30 Fig 17 Engine Air Cleaner Group Diesel 001508 2 4 5 6 7 8 9 10 1 11 12 13 14 15 17 6 6 9 8 14 16 3 ...

Page 341: ...e 2 6 32983 001508 Nut Hex Lock 31 18 Nl 5 7 1012721 001508 Brace Shrd Rear Lh 1 8 54396 001508 Screw Hex 31 18 X 0 75 5 3 9 32491 001508 Washer Flat 0 31 Std 3 10 03026 001508 Indicator Service Air Filter 20h20 Dn 1 11 11984 001508 Fitting Pipe E90 Pm02 Pf02 1 12 51560 5 001508 Fitting Brs Str Pm02 Service 1 13 1015770 001508 Hose Intake Mold 2 50id 2 50id Epdm 1 14 22297 001508 Clamp Hose Wormdr...

Page 342: ...01423 Control Unit Glow Plug 1 Y 3 34804 001000 001423 Relay Power 1 Y 4 34802 001000 001423 Holder Fuse 1 Y 5 34803 001000 001423 Fuse 80 A 1 6 16848 001000 001423 Control Harness 1 7 45224 001000 001423 Terminal Quick Disconnect 1 8 45223 001000 001423 Terminal 1 9 68101 001000 001423 Terminal Ring 1 10 374119 001000 001423 Lamp Assy Indicator Red 14Vdc 1 11 375117 001000 001423 Contactor 12Vdc ...

Page 343: ...01505 Relay 12vdc 40a Spdt Potter 1 Y 4 34802 001424 001505 Holder Fuse 1 Y 5 34803 001424 001505 Fuse 80 A 1 6 392529 001424 001505 Harness Engine Perkins 550 1550 1 7 45224 001424 001505 Terminal Quick Disconnect 1 8 45223 001424 001505 Terminal 1 9 68101 001424 001505 Terminal Ring 1 10 374119 001424 001505 Lamp Assy Indicator Red 14Vdc 1 11 375117 001424 001505 Contactor 12Vdc 1 12 53051A 0014...

Page 344: ...Hex 31 18 2 2 16936 001000 001505 Bracket Battery 1 3 310580 001000 001505 Battery 12vdc 1000cca Ah Wet Ul 1 4 68869 001000 001423 Cable Positive Battery 1 4 60294 001424 001505 Cable Positive Battery 1 5 68870 001000 001505 Cable Negative Battery 1 6 13015 1 001000 001505 Bolt Hold Down 2 7 76736 001424 001505 Clamp Cable 3 8 32491 001000 001505 Washer Flat 2 9 76958 001000 001505 Screw Hex 31 18...

Page 345: ...Description Qty 1 39272 001508 Nut Wing 2 2 13015 001508 Bolt Hold Down 2 3 77602 001508 Battery 12v 0700cca Ah Wet 1 4 76736 001508 Clamp Cable 3 5 60294 001508 Cable Battery Pos 2ga 78 0l 41h 1 6 60295 001508 Cable Battery Neg 2ga 60 0l 41 Hole 1 7 11893 001508 Eyebolt 2 8 13016 001508 Bracket Angle Hold down Battery 1 9 61364 001508 Boot 90deg 62d 44d Red 1 ...

Page 346: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 5 01 8 36 Fig 22 Steering Column Group Diesel 001000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...

Page 347: ...10 4 001000 Screw Horn Button Wood 3 Y 7 14700 4 001000 Plate 1 Y 8 14700 1 001000 Ferrule Insulation 1 Y 9 14700 2 001000 Spring 1 Y 10 14700 3 001000 Washer 1 11 17269 001000 Wheel Steering 1 12 57676 001000 Nut 1 o 13 52388 001000 Column Steering 1 Y 388153 001000 Cap Tube 1 Y 74142 001000 Kit Contact And Brush 64433 000 En 1 14 44310 001000 Sleeve 2 15 10829 001000 Screw Socket 2 16 57982 0010...

Page 348: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 05 8 38 Fig 23 Hydraulic Directional Pedal Group Diesel 001104 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 11 21 22 23 24 7 8 21 5 18 ...

Page 349: ...ge 3 9 79067 001104 Shaft Control 1 10 79066 001104 Bracket Stop 1 11 59633 001104 Bearing Thrust 1 12 75371 001104 Collor Locking 1 13 79068 001104 Bracket Main 1 14 63282 001104 Ball Joint Upper 1 15 79069 001104 Bracket Mtg Bearing 1 16 79070 001104 Bracket Cable 1 17 79077 001104 Link Direct Control 1 18 68866 001104 Rod End 2 19 52508 001104 Washer Wavy 1 20 63292 001104 Spring Propel Centeri...

Page 350: ...LTER FLTR1 RV4 50 PSI 2 1 GPM 4 0 GPM PRIORITY SECONDARY HEAD LIFT CYLINDER SQUEEGEE LIFT CYLINDER STEERING CYLINDER BRUSH VALVE 2100 PSI OUT A B IN FRONT BRUSH MOTOR REAR BRUSH MOTOR 9 9 IN 9 9 IN3 3 POWER STEERING 3 6 2 IN COOLER 1200 PSI OUT MAIN CONTROL VALVE IN 2 3 4 1 5 11122 550 1550 D ...

Page 351: ...L PUMP 4500 PSI 4500 PSI RV7 RV6 CK12 CK11 PMP1 2 48 CU IN PMP1B CV5 028 DIA TV3 028 DIA TV2 84 CU IN PMP1A 275 PSI CV4 TV1 028 DIA RV na 2400 ACCESSORY PUMP SUCTION STRAINER 3 PSI 1500 PSI 16 0 GPM FLOW SWITCH RESERVOIR 19 0 IN 19 0 IN PROPEL MOTOR 3 3 PROPEL MOTOR 2 4 5 1 3 RPM 11122 550 1550 D ...

Page 352: ... R P 1500 PSI Power Steering Head Lift Cylinder Pump R H Drive Motor Steering Cylinder Squeegee Lift Cylinder Oil Cooler Flow Switch L H Drive Motor Brush Valve Hydraulic Reservoir Brush Motor Filter Rear Squeegee and Head Lift Valve 26 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 23 26 1 24 25 25 A B B A 2 2 FREE SW FLOW 22 27 ...

Page 353: ...31600 001104 Hose Hydraulic 1 11 31597 001104 Hose Hydraulic 1 12 27774 001104 Fitting Straight 2 13 31603 001104 Hose Hydraulic 1 14 55775 001104 Hose Hydraulic 1 15 82835 001104 Hose Hydraulic 1 16 79105 001104 Hose Hydraulic 2 17 79107 001104 Hose Hydraulic 1 18 34351 001104 Hose Hydraulic 1 19 31565 001104 Hose Hydraulic 2 20 31602 001104 Hose Hydraulic 1 21 31610 001104 Hose Hydraulic 1 22 31...

Page 354: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 06 8 44 Fig 26 Hydraulic Control Valves Group Diesel 001000 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 7 11 10 21 22 ...

Page 355: ...ing Elbow 2 8 77099 001104 Fitting Elbow 45_ 1 9 31575 001000 Valve Hydraulic See Breakdowns 1 10 56690 001000 Fitting Straight 2 11 47504 001000 Fitting Elbow 2 12 55685 001000 Fitting Straight 1 13 16456 001000 Fitting Restrictor 1 14 47638 001000 Fitting Elbow 2 15 42215 001104 Fitting Tee 1 16 56827 001104 Fitting Elbow 1 17 25048 001000 Screw Hex 25 20 X 1 50 5 3 18 32981 001000 Nut Hex Lock ...

Page 356: ...Breather Filler 1 Y 3 40362 001000 Fitting Plug 1 4 31613 001000 Strainer Suction 1 5 31599 001000 001103 Fitting Tee 1 6 82661 001000 Isolator Vibration 4 7 58858 001000 Fitting Straight 1 8 46481 001000 001103 Fitting Elbow 1 9 56820 001000 Fitting Elbow 1 10 44869 001000 001103 Fitting Straight 1 11 55586 001104 Fitting Straight 1 12 42260 001104 Fitting Straight 1 13 07934 001104 001109 Fittin...

Page 357: ...drualic See Breakdowns 1 3 373404 001370 Pump Hydrualic See Breakdowns 1 4 67310 001104 Fitting Straight 2 5 47498 001104 Fitting Elbow 1 6 47512 001104 Fitting Elbow 1 7 47504 001104 Fitting Elbow 1 8 47508 001104 Fitting Elbow 1 9 35033 001104 Fitting Elbow 1 10 40514 001104 Fitting Tee 1 11 52911 001104 Fitting Elbow 1 12 79078 001104 001423 Pump Hydrualic See Breakdowns Replaced by 373245 1 12...

Page 358: ...r Group Diesel 001104 1 2 3 4 5 4 10149 550 1550 D Ref Part No Serial Number Description Qty o 1 10664 001104 Filter Assembly Hydraulic 1 Y 2 65221 001104 Element Filter 1 3 40514 001104 Fitting Tee 1 4 46481 001104 Fitting Elbow 2 5 79075 001104 Bracket Filters Mounting 1 ...

Page 359: ...DIESEL PARTS 8 49 1550 Gas LPG Diesel MM283 2 06 Fig 30 Electrical Schematic Diesel 001000 001423 06182 550 1550 D ...

Page 360: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 05 8 50 Fig 31 Electrical Schematic Diesel 001424 001505 2 3 1 1013551 550 1550 D Perk ...

Page 361: ...DIESEL PARTS 8 51 1550 Gas LPG Diesel MM283 2 05 Fig 31 Electrical Schematic Diesel 001424 001505 1 2 3 1013551 550 1550 D Perk ...

Page 362: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 05 8 52 Fig 31 Electrical Schematic Diesel 001424 001505 1013551 550 1550 D Perk ...

Page 363: ...DIESEL PARTS 8 53 1550 Gas LPG Diesel MM283 2 05 ...

Page 364: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 05 8 54 Fig 32 Electrical Schematic Diesel 001508 2 3 1 1013549 550 1550 D CAT ...

Page 365: ...DIESEL PARTS 8 55 1550 Gas LPG Diesel MM283 2 05 Fig 32 Electrical Schematic Diesel 001508 1 2 3 1013549 550 1550 D CAT ...

Page 366: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 05 8 56 Fig 32 Electrical Schematic Diesel 001508 1013549 550 1550 D CAT ...

Page 367: ...DIESEL PARTS 8 57 1550 Gas LPG Diesel MM283 2 05 Fig 33 Electrical Wire Harnesses Group Diesel 001508 1 ...

Page 368: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 05 8 58 Fig 33 Electrical Wire Harnesses Group Diesel 001508 1 ...

Page 369: ...DIESEL PARTS 8 59 1550 Gas LPG Diesel MM283 2 05 Fig 33 Electrical Wire Harnesses Group Diesel 001508 2 ...

Page 370: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 05 8 60 Fig 33 Electrical Wire Harnesses Group Diesel 001508 3 ...

Page 371: ...DIESEL PARTS 8 61 1550 Gas LPG Diesel MM283 2 05 Fig 33 Electrical Wire Harnesses Group Diesel 001508 4 5 ...

Page 372: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 05 8 62 Fig 33 Electrical Wire Harnesses Group Diesel 001508 6 ...

Page 373: ...re Harnesses Group Diesel 001508 Ref Part No Serial Number Description Qty 1 391900 001508 Harness Main Dsl 550 1550 Cat 1 2 391907 001508 Harness Tractor 550 1550 1 3 391902 001508 Harness Panel Control 550 1 4 391909 001508 Harness Tank Sqge 1550 1 5 363992 001508 Harness Sqge Vacuum 1 6 391908 001508 Harness Srs 1550 1 ...

Page 374: ...RTS 1550 Gas LPG Diesel MM283 2 05 8 64 Fig 34 Instrument Panel Group Diesel 001508 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 24 3 17 7 24 38 10 39 36 37 37 ...

Page 375: ...tton Plug 0 50h 03 12 Black Nyl 4 18 26523 001508 Block Terminal 4 Connector 1 19 32517 001508 Screw Pan 08 32 X 0 62 1 1 20 19310 001508 Nut Hex Std 08 32 1 21 32978 001508 Washer Lock Int 08 1 22 76306 001508 Switch Toggle 250vac 10a On On 1 23 76234 001508 Label Control Sqge 1 24 02431 001508 Button Plug 0 56h 03 12 Black Nyl 3 25 76062 001508 Insulator Panel Switchboard 1 26 19316 001508 Screw...

Page 376: ...RTS 1550 Gas LPG Diesel MM283 2 05 8 66 Fig 35 Vacuum Fan Assembly Diesel 001000 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 31 20 21 39 4 1 ...

Page 377: ...bly 1 Yo 09314 001000 Muffler Assembly 1 YY 19 25207 001000 Frame Muffler 1 YY 20 391854 001000 Plate Side 2 YY 21 25373 001000 Foam Acoustic 2 YY 22 25359 001000 Foam Acoustic 1 YY 23 25364 001000 Foam Acoustic 1 YY 24 25365 001000 Foam Acoustic 1 Y 25 75456 001000 Shim 0 003 0 07 mm 1 Y 75456 1 001000 Shim 0 005 0 12 mm 1 Y 75456 2 001000 Shim 0 010 0 25 mm 2 Y 75456 3 001000 Shim 0 020 0 50 mm ...

Page 378: ...DIESEL PARTS 1550 Gas LPG Diesel MM283 2 05 8 68 ...

Page 379: ...rain Pump Group 9 10 Fig 9 Squeegee Wand Kit 9 12 Fig 10 Reserve LPG Tank Group with Filler Valve 9 14 Fig 11 Protectoseal Gasoline Cap 9 15 Fig 12 Fire Extinguisher Kit 001000 001505 9 15 Fig 13 Fire Extinguisher Group 001508 9 16 Fig 14 Wheel Assembly Foam Filled 9 17 Fig 15 Solution Tank Drain Kit 9 17 Fig 16 Rear View Mirror Kit 9 18 Fig 17 Spark Arresting Muffler Kit 9 18 Fig 18 Side Squeegee...

Page 380: ...OPTIONS 1550 Gas LPG Diesel MM283 12 2013 9 2 Fig 1 Light Kit 4 5 6 7 8 9 10 1 3 2 4 5 3 16 17 18 15 19 20 21 13 14 11 13 12 12 ...

Page 381: ...Resetable 1 Y 10 391922 001508 Harness Taillight 1550 1 Y 78153 001000 Wire Kit Operating Lights 1 Y 49266 001000 Tie Cable 6 Y 45339 001000 Terminal Ring 2 Y 10632 19 001000 Grommet Rubber 1 Y 45223 001000 Terminal 1 Y 29192 001000 Terminal Ring 1 11 21639 001000 001105 Light Kit Hd Tl 550 2 12 32826 001000 001105 Bulb Sealed Beam 1 13 24227 001000 001105 Washer Dished 2 14 24142 001000 001105 Wa...

Page 382: ... 5 09244 001586 Screw Hex M5 X 0 80 X 16 8 8 2 6 06549 001586 Nut Hex Lock M5 X 0 80 Nl 2 1027798 001586 Lens Red F Strobe Flasher 1 1027800 001586 Lens Blu F Strobe Flasher 1 391903 001000 Harness Taillight 550 1550 1 66101 001508 Switch Toggle 250vac 06a Spst On Of 1 7 41763 001000 001585 Light Kit Flsh Tank Ci 550 1 10701 001000 001505 Switch 1 58518 001000 001585 Lens Red Flsh Light Fr207 1 78...

Page 383: ...Wldt Light 1 3 24594 001000 Screw Hex 25 20 X 0 75 Fmg Pl 3 4 10632 12 001000 Grommet Rbr 0 38id F 0 5h 12 Matl 1 5 09244 001586 Screw Hex M5 X 0 80 X 16 8 8 2 6 06549 001586 Nut Hex Lock M5 X 0 80 Nl 2 1027798 001586 Lens Red F Strobe Flasher 1 1027800 001586 Lens Blu F Strobe Flasher 1 66101 001508 Switch Toggle 250vac 06a Spst On Of 1 7 41740 001000 001585 Light Kit Strobe Ped Tank Ci 550 1 107...

Page 384: ...00 Plate Mounting 1 3 24672 001000 Screw Hex 25 20 X 0 75 Ss 1 4 10632 9 001000 Grommet Rbr 0 63id F 0 8h 12 Matl 1 5 41169 001000 Nut Hex Lock 25 20 Nl Ss 1 6 41140 001000 Washer Lock Int Ext 0 25 1 7 09244 001586 Screw Hex M5 X 0 80 X 16 8 8 2 8 06549 001586 Nut Hex Lock M5 X 0 80 Nl 2 1027798 001586 Lens Red F Strobe Flasher 1 1027800 001586 Lens Blu F Strobe Flasher 1 66101 001508 Switch Toggl...

Page 385: ...uard Kit Front 00317 ALL Ref Part No Serial Number Description Qty o 75903 001000 Guard Kit Overhead 1 Y 1 76862 001000 Guard Top 1 Y 2 76858 001000 Leg Front R H 1 Y 3 76859 001000 Leg Front L H 1 Y 4 76860 001000 Leg Rear R H 1 Y 5 76861 001000 Leg Rear L H 1 ...

Page 386: ...ing Kit Brush Pressure 1 Y 1 62417 2 001000 Switch Pressure 1 Y 2 374119 001000 Lamp Assy Indicator Red 14Vdc 1 Y 3 78157 001000 Wire Kit 1 Y 4 15724 001000 Fitting Straight 1 Y 5 47504 001000 Fitting Elbow 1 Y 6 40514 001000 Fitting Tee 1 Y 7 49943 001000 Hose Hydraulic 1 Y 8 34375 001000 Fitting Straight 1 NOTE To identify parts shown but not listed here see Section 6 Standard Parts ...

Page 387: ...emoval Tool Assembly 00338 ALL Ref Part No Serial Number Description Qty o 79518 001000 Tool Assembly Sludge Removal 1 Y 1 03292B 001000 Grip Handle 1 Y 2 79517 001000 Handle Sludge Removal 1 Y 3 79515 001000 Squeegee 1 Y 4 79508 1 001000 Retainer Squeegee 1 ...

Page 388: ...OPTIONS 1550 Gas LPG Diesel MM283 2 95 9 10 Fig 8 Drain Pump Group 1 2 3 4 5 6 7 8 9 10 11 12 3 4 5 6 Recovery Tank 13 14 13 15 ...

Page 389: ...001000 Fitting Nipple 2 4 61632 001000 Fitting Elbow 2 5 61637 001000 Fitting Nipple 2 6 61633 001000 Clamp Hose 2 7 61634 001000 Hose 1 8 61685 001000 Fitting Coupling 1 9 61627 001000 Engine and Pump 1 10 61262 001000 Adapter 1 11 61023 001000 Fitting Nipple 2 12 61645 001000 Fitting Elbow 45_ 1 13 14432 001000 Clamp Worm Drive 2 14 61179 001000 Hose Suction 1 15 61252 001000 Strainer Suction 1 ...

Page 390: ... LPG Diesel MM283 2 95 9 12 Fig 9 Squeegee Wand Kit 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 1 Solution Tank 12 Engine Cover Solution Tank 12 NOTE To identify parts shown but not listed here see Section 6 Standard Parts ...

Page 391: ...00 Adaptor Squeegee Wand 1 Y 6 79535 001000 Adaptor Vacuum Wand 1 Y 7 14432 001000 Clamp Worm Drive 1 Y 8 75127 001000 Hose 1 Y 9 79547 001000 Bracket Adaptor Storage 1 Y 10 50788 001000 Mount Wand Hose R H 1 Y 11 50789 001000 Mount Wand Hose L H 1 Y 12 391839 001000 Clip Finger Grip 2 Y 13 40171 001000 Handle Nozzle 1 Y 14 75118 001000 Hook Rubber 1 Y 15 40670 001000 Catch Rubber Hook 1 Y 16 4067...

Page 392: ...ion Qty 1 53400 3 001000 Mount LPG Tank 1 2 24928 1 001000 Tank Assembly LPG 1 3 76426 001000 Washer Rubber 4 4 53400 2 001000 Mount LPG Tank 1 o 5 53400 1 001000 Latch 2 Y 6 53400 4 001000 Lug 1 7 79368 001000 Bracket LPG Tank Mounting Replaced by None 2 8 53400 5 001000 Locator 1 NOTE To identify parts shown but not listed here see Section 6 Standard Parts ...

Page 393: ...iption Qty 1 02506 6 001000 Cap Gasoline Protectoseal 1 NOTE To identify parts shown but not listed here see Section 6 Standard Parts Fig 12 Fire Extinguisher Kit 001000 001505 Top Access Door 1 00830 ALL Ref Part No Serial Number Description Qty o 78127 001000 001505 Extinguisher Kit Fire 1 Y 1 25312 001000 001505 Extinguisher Fire 1 ...

Page 394: ...s LPG Diesel MM283 3 11 9 16 Fig 13 Fire Extinguisher Group 001508 1 2 356242 ALL Ref Part No Serial Number Description Qty 1 25312 001508 Extinguisher Fire 2 5 Lb Dry 1 2 24591 001508 Screw Hex 10 24 X 0 38 Fmg Pl 2 ...

Page 395: ... 001000 Wheel Assembly Foam Filled 1550 4 Fig 15 Solution Tank Drain Kit 00837 ALL Ref Part No Serial Number Description Qty o 75923 001000 Drain Kit Solution Tank 1 Y 1 76075 001000 Tee 1 Y 2 76076 001000 Valve Water Drain 1 Y 3 11399 001000 Clamp Worm Drive 2 NOTE To identify parts shown but not listed here see Section 6 Standard Parts ...

Page 396: ...verhead Guard 00836 ALL Ref Part No Serial Number Description Qty o 78156 001000 Mirror Kit Rear View 1 Y 1 76863 001000 Mirror Rear View 1 Fig 17 Spark Arresting Muffler Kit 00303 550 1550 IC Ref Part No Serial Number Description Qty 1 78116 001000 Muffler Spark Arresting 1 ...

Page 397: ...Serial Number Description Qty o 04595 001000 Extension Kit Side Squeegees 1 Y 1 04598 001000 Frame Side Squeegee R H 1 Y 2 03395 001000 Blade Squeegee 4 Y 3 03409 001000 Strip Backup 4 Y 4 03408 001000 Retainer Blade 4 Y 04597 001000 Frame Side Squeegee L H 1 NOTE To identify parts shown but not listed here see Section 6 Standard Parts ...

Page 398: ...ption Qty MM283 001000 Manual Pkg 1550 1 34792 001000 001423 Manual Engine Continental TM27 D 1 372897 001508 001546 Manual Service Caterpillar 3044c 1 9006204 001549 Manual Service Eng Cat C3 4 1 393223 001508 Manual Service Eng Gm 3 0l 1 10392 001000 Video Operator 550 1 380503 001424 001505 Manual Service Perkins 700 Series 1 9003927 001508 Manual Eng Cd Rom Tier Ii Gm3 0l 1 9003928 001508 Cabl...

Page 399: ...nual Control Breakdown 74273 10 20 Fig 13 Hydraulic Motor Breakdown 27792 10 21 Fig 14 Hydraulic Motor Breakdown 22604 10 22 Fig 15 Hydraulic Motor Breakdown 61489 10 24 Fig 16 Hydraulic Steering Valve Breakdown 57982 10 25 Fig 17 Hydraulic Steering Valve Breakdown 74176 10 26 Fig 18 Hydraulic Solenoid Valve Breakdown 31575 10 27 Fig 19 Hydraulic Valve Breakdown 32761 10 28 Fig 20 Hydraulic Flow S...

Page 400: ...963 550 1550 Ref Part No Serial Number Description Qty o 33327 000000 Pump Assembly Solution 1 Y 1 48791 000000 Replacement Kit Brush 1 Y 2 03711 000000 Replacement Kit Pump Head 1 Y 3 48789 000000 Replacement Kit Pump Body 1 Y 4 51406 000000 Connector 1 Y 5 51416 000000 Terminal Male 2 ...

Page 401: ...Motor Bracket 00112 ALL Ref Part No Serial Number Description Qty o 16485 000000 Pump Metering Solution 1 Y 1 63923 000000 Connector Kit Tubing 1 Y 2 63922 000000 Valve Kit Pump 1 Y 3 63921 000000 Replacement Kit Bellows 1 Y 4 63924 000000 Motor Gear 1 Y 5 02430 000000 Crank Replacement Kit 1 ...

Page 402: ...094 000000 Shaft 1 Yo 4 37453 000000 Housing Assembly Pump 1 YY 5 37462 000000 Bearing 1 Y 6 34097 000000 Bearing 2 Y 7 55926 000000 Ring Retaining 2 Y 8 37451 000000 Plate Cam 1 Y 9 37450 000000 Piston Block Assembly 1 Yo 10 34158 000000 Housing Assembly Relief 1 YY 11 34159 000000 Bearing 1 Y 12 34160 000000 Valve Relief 2 Y 13 34161 000000 Pump Kit Charge 1 Y 14 SK2586 000000 Valve Assembly Che...

Page 403: ...eakdown 48880 2 3 4 1 1 1 1 1 1 4 4 1 06184 550 1550 Ref Part No Serial Number Description Qty o 48880 000000 Pump Hydraulic 1 Y 1 48906 000000 Seal Kit 1 Y 2 48909 000000 Body and Gear Kit Front 1 Y 3 48908 000000 Body and Gear Kit Rear 1 Y 4 48907 000000 Backplate Kit 1 ...

Page 404: ...G Diesel MM283 5 01 10 6 Fig 5 Hydraulic Piston Pump Breakdown 74163 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 not sold separately not sold separately 11 11 11 11 11 11 11 25 2 31 9 ...

Page 405: ...aring 2 Y 10 74210 000000 Bearing 1 Y 11 74283 000000 Seal Kit Pump 1 Y 12 74262 000000 Screw Cap 6 Yo 74263 000000 Housing S A 1 YY 13 79771 000000 Housing 1 YY 14 37462 000000 Bearing 1 YY 15 79742 000000 Plug S A 1 Yo 16 79743 000000 Cradle Sub Assy 1 YY 17 79744 000000 Dowel Bushing 2 YY 18 79745 000000 Bushing 1 YY 19 79746 000000 Cap Screw 1 YY 20 79747 000000 Cap Screw 2 Y 21 74265 000000 S...

Page 406: ...BREAKDOWNS 1550 Gas LPG Diesel MM283 5 01 10 8 Fig 6 Hydraulic Piston Pump Breakdown 74163 2 5 6 8 10 11 12 13 14 15 16 17 18 19 20 21 4 22 3 22 1 7 9 1 20 2 2 ...

Page 407: ...000000 Screw Cap 2 Y 5 61886 000000 Valve Plate 1 Y 6 79708 000000 Repair Info Pmp 1 Yo 7 74264 000000 Backplate S A 1 YY 8 34159 000000 Bearing 1 YY 9 79748 000000 Roll Pin 1 Y 10 74270 000000 Key 1 Yo 11 74271 000000 Charge Pmp Adap 1 YY 12 79749 000000 Bushing 1 YY 13 79750 000000 Plug 1 YY 14 79751 000000 Shims 1 YY 15 79752 000000 Spring 1 YY 16 79753 000000 Poppet 1 Y 17 74274 000000 Geroter...

Page 408: ... Diesel MM283 5 01 10 10 Fig 7 Hydraulic Piston Pump Breakdown 373404 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 not sold separately not sold separately 11 11 11 11 11 11 11 25 2 31 9 ...

Page 409: ...ring 2 Y 10 74210 000000 Bearing 1 Y 11 74283 000000 Seal Kit Pump 1 Y 12 74262 000000 Screw Cap 6 Yo 373408 000000 Housing S A 1 YY 13 373409 000000 Housing 1 YY 14 37462 000000 Bearing 1 YY 15 79742 000000 Plug S A 1 Yo 16 373410 000000 Cradle Sub Assy 1 YY 17 373218 000000 Dowel Bushing 2 YY 18 373414 000000 Bushing 1 YY 19 373415 000000 Cap Screw 1 YY 20 79747 000000 Cap Screw 2 Y 21 74265 000...

Page 410: ...BREAKDOWNS 1550 Gas LPG Diesel MM283 5 01 10 12 Fig 8 Hydraulic Piston Pump Breakdown 373404 2 5 6 8 10 11 12 13 14 15 16 17 18 19 20 21 4 22 3 22 1 7 9 1 20 2 2 ...

Page 411: ...5 000000 Screw Cap 2 Y 5 61886 000000 Valve Plate 1 Y 6 79708 000000 Repair Info Pmp 1 Yo 7 373412 000000 Backplate S A 1 YY 8 34159 000000 Bearing 1 YY 9 79748 000000 Roll Pin 1 Y 10 74270 000000 Key 1 Yo 11 74271 000000 Charge Pmp Adap 1 YY 12 79749 000000 Bushing 1 YY 13 79750 000000 Plug 1 YY 14 79751 000000 Shims 1 YY 15 79752 000000 Spring 1 YY 16 79753 000000 Poppet 1 Y 17 74274 000000 Gero...

Page 412: ...BREAKDOWNS 1550 Gas LPG Diesel MM283 8 01 10 14 Fig 9 Hydraulic Gear Pump Breakdown 373245 8 18 1 20 20 5 6 3 20 9 20 10 17 7 4 20 12 14 16 15 2 13 19 11 21 ...

Page 413: ... 1 Y 5 373230 000000 Gear Drive 1 Y 6 373233 000000 Gear Idler 1 Y 7 373211 000000 Gear Assy Idler 1 Y 8 21912 000000 Screw Cap 8 Y 9 373235 000000 Plate Adapter 1 Y 10 74160 000000 Key Round 1 Y 11 71725 000000 Plug O ring 1 Y 12 373237 000000 Plug 1 Y 13 763477 000000 Plug 1 Y 14 373239 000000 Shim 1 Y 15 373241 000000 Spool 1 Y 16 373240 000000 Spring 1 Y 17 373242 000000 Gear 1 Y 18 373243 000...

Page 414: ...BREAKDOWNS 1550 Gas LPG Diesel MM283 8 02 10 16 Fig 10 Hydraulic Gear Pump Breakdown 79078 8 18 1 20 20 5 6 3 20 9 20 10 17 7 4 20 12 14 16 15 2 13 19 11 21 ...

Page 415: ...000 Housing 1 Y 5 21910 000000 Gear Drive 1 Y 6 21911 000000 Gear Idler 1 Y 7 74151 000000 Gear Assy Idler 1 Y 8 21912 000000 Screw Cap 8 Y 9 74152 000000 Plate Adapter 1 Y 10 74160 000000 Key Round 1 Y 11 71725 000000 Plug O ring 1 Y 12 373237 000000 Plug 1 Y 13 763477 000000 Plug 1 Y 14 373239 000000 Shim 1 Y 15 21913 000000 Spool 1 Y 16 373240 000000 Spring 1 Y 17 74148 000000 Gear 1 Y 18 74159...

Page 416: ...BREAKDOWNS 1550 Gas LPG Diesel MM283 2 05 10 18 Fig 11 Hydraulic Gear Pump Breakdown 1014956 2 1 3 6 9 14 5 8 13 10 12 6 18 15 9 17 4 12 17 17 17 16 17 17 17 19 11 ...

Page 417: ...ump Hyd En 1 Y 6 373286 000000 Gear Assy Idler Pump Hyd 2 Y 7 373233 000000 Gear Idler 2 Y 8 74154 000000 Screw Cap Motor Hyd En 8 Y 9 373235 000000 Plate Adaptor Pump Hyd En 2 Y 10 373285 000000 Manifold Pump Gear En 1 Y 11 373288 000000 Gear Drive Pump Hyd En 1 Y 12 373211 000000 Gear Assy Idler Pump Hyd En 1 Y 13 373284 000000 Key Round En 1 Y 14 373242 000000 Gear Drive Pump Hyd En 1 Y 15 3732...

Page 418: ...rol 1 Y 2 79755 000000 Plug 1 Y 3 79776 000000 Seal Kit Cntrl 1 Y 4 79756 000000 Ring Retaining 1 Y 5 79757 000000 Spring Retainer 2 Y 6 79758 000000 Spring Cntr 1 Y 7 79759 000000 Valve Spool 1 Y 8 79760 000000 Screw Set 1 Y 9 79761 000000 Link Feedback 1 Y 10 79762 000000 Dowel Pin 1 Y 11 79763 000000 Ring Retaining 1 Y 12 79764 000000 Bell Crank 1 Y 13 79765 000000 Screw Set 1 Y 14 79766 000000...

Page 419: ...No Serial Number Description Qty o 27792 000000 Motor Hydraulic 1 Y 1 28835 000000 Seal Kit 1 Y 2 39527 000000 Nut Slotted 1 Y 3 31354 000000 Flange Mounting 1 Y 4 37617 000000 Shaft Output 1 Y 5 00500 15 000000 Key Woodruff 1 Y 6 31377 000000 Drive 1 Y 7 31382 000000 Gerotor 1 Y 8 45628 000000 Bearing 1 Y 9 16695 000000 Race Thrust 1 ...

Page 420: ...BREAKDOWNS 1550 Gas LPG Diesel MM283 2 05 10 22 Fig 14 Hydraulic Motor Breakdown 22604 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 21 21 21 22 22 22 22 22 23 ...

Page 421: ...rive 1 Y 6 37756 000000 Geroler 1 Y 7 74122 000000 Plate Valve 1 Y 8 52405 000000 Valve 1 Y 9 74123 000000 Valve 1 Y 10 34178 000000 Spring 2 Y 11 38968 000000 Ring 1 Y 12 74125 000000 Bolt 3 Y 13 38255 000000 Bolt 1 Y 14 74171 000000 Housing Assy 1 Y 15 37766 000000 Ball 2 Y 16 34179 000000 Spring 2 Y 17 74137 000000 Plug Assembly 2 Y 18 74098 000000 Plug 4 1 Y 19 45622 000000 Nut 1 Y 20 45623 00...

Page 422: ...No Serial Number Description Qty o 61489 000000 Motor Hydraulic 1 Y 1 61490 000000 Seal Kit 1 Y 2 39527 000000 Nut Slotted 1 Y 3 31354 000000 Flange Mounting 1 Y 4 37617 000000 Shaft Output 1 Y 5 00500 15 000000 Key Woodruff 1 Y 6 31377 000000 Drive 1 Y 7 31382 000000 Gerotor 1 Y 8 45628 000000 Bearing 1 Y 9 16695 000000 Race Thrust 1 ...

Page 423: ...0 Cap Screw 7 Y 2 38873 000000 Cover Cap 1 Y 3 57156 000000 Geroter 1 Y 4 74094 000000 Spacer Plate 1 Y 5 58596 000000 Drive 1 Y 6 74218 000000 Pin 1 Y 7 74109 000000 Race Bearing 2 Y 8 74110 000000 Bearing Needle 1 Y 9 74112 000000 Bushing Seal 1 Y 10 74111 000000 Ring Retainer 1 Y 11 74186 000000 Retainer Chk 1 Y 12 74187 000000 Ball 1 Y 13 74188 000000 Seat Chk Ball 1 Y 14 74189 000000 Screw Se...

Page 424: ...000 Cap Screw 7 Y 2 74181 000000 Cap End 1 Y 3 57156 000000 Geroter 1 Y 4 74182 000000 Plate Wear 1 Y 5 58596 000000 Drive 1 Y 6 74218 000000 Pin 1 Y 7 74109 000000 Race Bearing 2 Y 8 74110 000000 Bearing Needle 1 Y 9 74112 000000 Bushing Seal 1 Y 10 74111 000000 Ring Retainer 1 Y 11 74186 000000 Retainer Chk 1 Y 12 74187 000000 Ball 1 Y 13 74188 000000 Seat Chk Ball 1 Y 14 74189 000000 Screw Set ...

Page 425: ... Ref Part No Serial Number Description Qty o 31575 000000 Valve Hydraulic Solenoid 1 Y 1 04198 000000 Seal Kit 1 Y 2 31642 000000 Inlet Section 1 Y 3 31643 000000 Valve Section 1 Y 4 02536 000000 Coil 2 Y 5 02520 000000 Valve Section Manual 1 Y 6 02519 000000 Handle Assembly Complete 1 Y 7 04525 000000 Nut Solenoid 2 Y 8 04185 000000 Linkage Kit Handle 1 ...

Page 426: ... Hydraulic Valve Breakdown 32761 02362 550 1550 Ref Part No Serial Number Description Qty o 32761 000000 Valve Hydraulic 1 Y 1 01666 000000 Seal Kit 1 Y 2 01668 000000 Detent Kit 1 Yo 3 01818 000000 Relief Valve 1 YY 4 69261 000000 Seal Kit Relief Valve 1 ...

Page 427: ... Gas LPG Diesel MM283 8 02 Fig 20 Hydraulic Flow Switch Breakdown 31556 02399 550 1550 Ref Part No Serial Number Description Qty o 31556 000000 Switch Flow 1 Y 1 31638 000000 Check Valve 1 Y 2 31639 000000 Switch Assembly 1 ...

Page 428: ...02 10 30 Fig 21 Hydraulic Cylinder Breakdown 04431 03175 ALL Ref Part No Serial Number Description Qty o 04431 000000 Cylinder Hydraulic 1 Y 1 47801 000000 Fitting Grease 1 Y 2 04499 000000 Bearing Self Aligning 1 Y 3 04477 000000 Seal Kit 1 ...

Page 429: ...BREAKDOWNS 10 31 1550 Gas LPG Diesel MM283 8 02 Fig 22 Hydraulic Valve Breakdown 48108A 04230 ALL Ref Part No Serial Number Description Qty o 48108A 000000 Valve Hydraulic 1 Y 1 SK1288 000000 Seal Kit 1 ...

Page 430: ...reakdown 1023322 1 2 09664 09670 550 1550 G LP Ref Part No Serial Number Description Qty o 1023322 000000 Motor Hyd Gear Ex 0 13 L 3000 1 Y 1 00954 000000 Key Square 0 12 0 12 01 00 Lg 1 Y 74233 000000 Kit Seal Motor Hyd Gear Barns 1 Y 2 IB3614 000000 Instr Seal Kit Motor 1 ...

Page 431: ... Breakdown 1019272 1 2 354311 09670 550 1550 G LP Ref Part No Serial Number Description Qty o 1019272 000000 Motor Hyd Gear Ex 0 32 R 3000 1 Y 1 00960 000000 Key Sq 0 12 X 0 12 0 50l 1 Y 74233 000000 Kit Seal Motor Hyd Gear Barns 1 Y 2 IB3614 000000 Instr Seal Kit Motor 1 ...

Page 432: ...enoid 01s15g3100 1 Yo 1 373624 000000 Valve Stem No 1 YY 2 373611 000000 Nut Solenoid 1 YY 3 373590 000000 Seal Kit Cartridge 1 Y 4 373625 000000 Solenoid Valve Hyd 12vdc 1 Yo 5 373626 000000 Valve Cartridge Cntrl 1 YY 6 373590 000000 Seal Kit Cartridge 1 Yo 7 22673 000000 Valve Cartridge Hyd Press Cntrl 1 YY 8 79711 000000 Seal Kit Cartridge 1 Yo 9 74098 000000 Fitting Hyd Plug Om04 3 YY 10 77003...

Page 433: ...oid 12vdc 15gpm 1 Yo 1 373624 000000 Valve Stem No 1 YY 2 373611 000000 Nut Solenoid 1 YY 3 373590 000000 Seal Kit Cartridge 1 Y 4 373625 000000 Solenoid Valve Hyd 12vdc 1 Yo 5 373689 000000 Valve Cartridge Hyd Press Cntrl 1 YY 6 373590 000000 Seal Kit Cartridge 1 Yo 7 22673 000000 Valve Cartridge Hyd Press Cntrl 1 YY 8 79711 000000 Seal Kit Cartridge 1 Yo 9 74098 000000 Fitting Hyd Plug Om04 3 YY...

Page 434: ...ems 550 6600 1 YY 4 371665 000000 Kit Org Injector Top And Bottom Lpg 1 Y 5 371666 000000 Fitting Fuel Inlet Lpg 1 Y 6 371651 000000 Plate Injector Mtg W Screw 1 Y 7 371653 000000 Sensor Temp 1 Y 371714 000000 Kit Connector Coolant Sensor 1 Y 371715 000000 Kit Connector Sensor Iat 1 Y 8 371654 000000 Sensor Manifold Press 1 Y 371713 000000 Kit Connector Sensor Map 1 Y 9 9000887 000000 Controller K...

Page 435: ...YY 4 371649 000000 Kit Org Injector And Reg Gas 1 Y 371716 000000 Kit Connector Gas Injector 1 Y 5 371650 000000 Kit Reg Gas Press 1 Y 6 371651 000000 Plate Injector Mtg W Screw 1 Y 7 371652 000000 Fitting Fuel Inlet Gas 1 Y 371714 000000 Kit Connector Coolant Sensor 1 Y 371715 000000 Kit Connector Sensor Iat 1 Y 8 371653 000000 Sensor Temp 1 Y 9 371654 000000 Sensor Manifold Press 1 Y 10 371655 0...

Page 436: ...BREAKDOWNS 1550 Gas LPG Diesel MM283 8 02 10 38 ...

Page 437: ...6 Fig 4 Crankshaft Group 11 8 Fig 5 Piston Group 11 9 Fig 6 Oil Pump Group 11 10 Fig 7 Gear Cover Group 11 11 Fig 8 Flywheel and Starter Group 11 12 Fig 9 Intake and Exhaust Manifold Group 11 13 Fig 10 Water Pump Group 11 14 Fig 11 Water Header and Thermostat Group 11 15 Fig 12 Carburetor and Controls Group 11 16 Fig 13 Oil Filter Group 11 17 Fig 14 Distributor and Fuel Pump Group 11 18 ...

Page 438: ...CONTINENTAL ENGINE BREAKDOWN GASOLINE LPG 1550 Gas LPG Diesel MM283 2 95 11 2 Fig 1 Engine Block Group 1 2 3 4 5 6 7 8 6 4 9 7 10 11 12 4 20 19 18 13 21 14 15 17 16 13 ...

Page 439: ...r Gear Oil Pump Oil Gauge Support and Gasket Set 1 8 31944 Long Block Assembly S Includes R Short Block Assembly Plus Head Guides Valves and Associated Parts Rocker Arm Shaft Assembly Pushrods Head Cover Gear Cover Oil Pan Oil Filler Cap and Gasket Set 1 9 38413 Plug Expansion 1 10 393680 Plug Crankcase 1 11 38408 Seal Oil 2 12 393728 Cap and Filler Block Rear Bearing 1 38758 Gasket Rear Bearing C...

Page 440: ...CONTINENTAL ENGINE BREAKDOWN GASOLINE LPG 1550 Gas LPG Diesel MM283 2 95 11 4 Fig 2 Cylinder Head Group ...

Page 441: ...1 o 6 38757 Head Assembly Cylinder 1 Y 7 52726 Valve Intake 4 Y 8 52727 Valve Exhaust 4 Y 393733 Seat Exhaust Valve 4 Y 9 61741 Plug Cup 4 Y 10 16153 Guide Valve Stem 8 Y 11 61794 Guard Valve Stem Oil 8 Y 12 42116 Spring Valve 8 Y 13 370842 Roto Coil Exhaust 4 Y 14 393695 Lock Valve Spring Retainer 16 Y 15 370725 Retainer Valve Spring 4 Y 16 77880 Plug Cup 2 17 52898 Washer Plain 10 18 38923 Screw...

Page 442: ...CONTINENTAL ENGINE BREAKDOWN GASOLINE LPG 1550 Gas LPG Diesel MM283 9 00 11 6 Fig 3 Camshaft Group 1 1 2 3 4 5 6 7 8 9 Not Sold 10 10 11 11 12 13 14 15 16 17 18 19 20 21 Separately ...

Page 443: ...393734 Shaft Rocker Arm 1 7 393735 Washer Wavy 2 8 393736 Pin Rear Support Top 1 9 Support Rocker Arm Shaft Rear NOT AVAILABLE 4 10 373702 Support Rocker Arm Shaft 4 11 393703 Spring Rocker Arm Shaft 3 12 370726 Rod Push 8 13 52725 Tappet Valve 8 14 52728 Camshaft 1 15 38753 Plate Camshaft Thrust 1 16 393737 Gear Camshaft 1 17 370843 Nut 1 18 53327 Governor Assembly 1 19 42337 Key 1 20 52730 Arm A...

Page 444: ...in 1 3 61736 Pulley Crankshaft 1 4 370840 Gear Crankshaft 1 5 42148 Crankshaft 1 6 12784 Bearing Kit Crankshaft Standard 1 6 52753 Bearing Kit Crankshaft 0 25 mm undersize 1 6 21782 Bearing Kit Crankshaft 0 50 mm undersize 1 6 61724 Bearing Kit Crankshaft 0 75 mm undersize 1 6 393707 Bearing Kit Crankshaft 1 00 mm undersize 1 7 61762 Key Replaced by None 1 8 61775 Slinger Oil Replaced by None 1 ...

Page 445: ... Standard 4 2 38840 Piston Assembly 0 50 mm Oversize 4 2 38850 Piston Assembly 0 75 mm Oversize 4 o 2 38848 Piston Assembly 1 00 mm Oversize 4 Y 3 38572 Ring Retaining 2 Y 4 52720 Pin Piston 1 5 38916 Bearing Connecting Rod Standard 4 5 38787 Bearing Connecting Rod 0 25 mm undersize 4 5 393744 Bearing Connecting Rod 0 50 mm undersize 4 5 393713 Bearing Connecting Rod 0 75 mm undersize 4 5 38847 Be...

Page 446: ... LPG 1550 Gas LPG Diesel MM283 9 00 11 10 Fig 6 Oil Pump Group 01611 550 1550 G LP Ref Part No Description Qty 1 38920 Pump Oil 1 2 61749 Key Woodruff 1 3 52764 O Ring 1 4 393747 Adapter Inlet Tube 1 5 393748 Tube Assembly Oil Pump Inlet 1 ...

Page 447: ...1 Y 3 61812 Pin Groove 1 Y 4 53303 Bearing Rocker Shaft 2 Y 5 52851 Pin Groove 1 Y 6 52481 Seal Shaft Oil 1 Y 7 53321 Seal Shaft 1 Y 8 393749 Lever and Shaft Assembly Governor Gasoline 1 Y 8 393750 Lever and Shaft Assembly Governor LPG 1 Y 9 38381 Gasket Gear Cover 1 Y 10 52741 Spring Governor Bumper 1 Y 11 38416 Seal Oil 1 Y 12 393751 Rivet 2 13 393717 Pointer Engine Timing 1 38855 Gasket Set Fro...

Page 448: ...INE LPG 1550 Gas LPG Diesel MM283 9 00 11 12 Fig 8 Flywheel and Starter Group 01613 550 1550 G LP Ref Part No Description Qty 1 16143 Housing Flywheel 1 o 2 16851 Flywheel 1 Y 3 16852 Ring Gear 1 4 16865 Starter 1 5 393720 Dowel Ring 2 ...

Page 449: ... MM283 2 06 Fig 9 Intake and Exhaust Manifold Group 09761 550 1550 G LP Ref Part No Description Qty 1 38420 Manifold Exhaust 1 o 34640 Gasket Set Manifold 1 Y 2 34796 Gasket Manifold 1 Y 3 38843 Gasket Manifold 1 4 38421 Manifold Intake 1 5 52888 Stud 2 6 38924 Stud 6 ...

Page 450: ... LPG 1550 Gas LPG Diesel MM283 9 00 11 14 Fig 10 Water Pump Group 01615 550 1550 G LP Ref Part No Description Qty 1 34873 Gasket Water Pump to Crankcase 1 o 2 34429 Pump Water 1 Y 38788 Repair Kit Water Pump 1 Y 3 38918 Pulley Water Pump 1 ...

Page 451: ... Water Header and Thermostat Group 01616 550 1550 G LP Ref Part No Description Qty 1 393721 Stud 2 2 38401 Elbow Water Outlet 1 o 34752 Thermostat and Gasket 1 Y 3 53988 12 Gasket Elbow 1 Y 4 53988 13 Thermostat 1 5 393722 Header Water Outlet 1 6 Plug obsolete 2 7 30035 Gasket Header 2 ...

Page 452: ...sket LPG 1 Y 6 34797 Carburetor LPG 1 Y 7 38010 Gasket Carburetor 1 Y 02742 Carburator Repair Kit 1 o 65948 Carburetor and Gasket Gasoline 1 Y 65949 Carburetor Gasoline 1 Y 65950 Gasket Carburetor 1 8 52887 Stud 2 9 30036 Strap Adjusting Alternator 1 10 393754 Bracket Alternator 1 11 393679 Plug 1 12 393755 Tee 1 13 393756 Connector 1 14 52722 Adapter 1 15 38859 Tee 1 16 52872 Adapter 1 17 34749 F...

Page 453: ...Description Qty 1 47388 Elbow Water Header 2 2 393724 Elbow Water Pump 1 3 38856 Hose Oil Cooler 2 4 38409 Tube Oil Cooler 1 5 38405 Cooler Oil 1 6 38402 Adapter Oil Filter 1 7 16853 Element Oil Filter 1 8 77895 Connector Oil Cooler 1 9 38406 Tube Oil Cooler 1 10 52766 Clamp Hose 8 11 38857 Hose Oil Cooler 1 12 38919 Hose Oil Cooler 1 ...

Page 454: ...el Pump Hole LPG 1 o 5 38410 Distributor Assembly replaced by 09892 1 Y 34193 Cap 1 Y 34189 Rotor 1 o 5 38991 Distributor Assembly 1 Y 09819 Cap and Gasket 1 Y 09837 Rotor 1 Y 09852 Cover Dust 1 Y 09910 Cap Gasket 1 Y 09861 Magnet 1 Y 09867 Module 1 Y Weights Set Advance 1 Y 09890 Spring Set Advance 1 Y 09891 Vacuum Advance 1 Y 09857 Gear Kit 1 6 370707 Hose Vacuum 1 7 370705 Tube Vacuum 1 8 38789...

Page 455: ...n Replaced by 79092 1 79092 Coil Replacement Kit 1 79091 Coil 1 393763 Bracket Coil Replaced by 79092 1 09877 Restistor Replaced by 79092 1 393764 Bracket Resistor Replaced by 79092 1 15 52618 Gasket Distributor 1 33850 Plate Adapter Pump 1 Teledyne Continental Engine Serial Number 000000 302530 Teledyne Continental Engine Serial Number 302531 Teledyne Continental Engine Serial Number 302531 xxxxx...

Page 456: ...CONTINENTAL ENGINE BREAKDOWN GASOLINE LPG 1550 Gas LPG Diesel MM283 2 95 11 20 ...

Page 457: ...83 11 07 SECTION 12 Contents Page Fig 1 Cylinder Head Valves Group 12 2 Fig 2 Distributor and Ignition Group 12 4 Fig 3 Engine Block and Piston Group 12 6 Fig 4 Oil Pump and Oil Pan Group 12 8 Fig 5 Crankshaft Group 12 10 Fig 6 Camshaft and Water Pump Group 12 12 ...

Page 458: ...GM ENGINE BREAKDOWN GASOLINE LPG 1550 Gas LPG Diesel MM283 11 07 12 2 Fig 1 Cylinder Head Valves Group 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 23 35 ...

Page 459: ...lug 2 14 393917 Gasket 1 15 393918 Plug 16 393933 Gasket 1 17 393934 Spark Plug 4 17 9006586 Spark Plug 4 18 393935 Valve Exhaust 4 19 393936 Valve Intake 4 20 393937 Bracket 1 21 393938 Bolt 8 22 393951 Lifter 8 23 393952 Rod 8 24 393953 Stud 003 O S 8 24 393954 Stud 013 O S 8 25 393955 Sealer 8 26 393956 Head 1 27 393957 Spring 8 28 393958 Cap Valve Spring 8 29 393959 Shield 12 30 393960 Arm Kit...

Page 460: ...GM ENGINE BREAKDOWN GASOLINE LPG 1550 Gas LPG Diesel MM283 10 10 12 4 Fig 2 Distributor and Ignition Group 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 ...

Page 461: ...Pole Piece 1 Y 13 393930 Coil 1 Y 14 393931 Gear 1 Y 15 393932 Pin 1 16 393940 Gasket 1 17 393941 Washer 1 18 393942 Clamp 1 19 393943 Wire 1 20 393898 Bolt 3 21 393945 Bolt HFH3 8 16x062 280 POR 2 22 393946 Washer 2 23 393947 Retainer 24 393948 Coil 1 24 9006587 Coil 1 25 393949 Wire 1 25 9006588 Wire Coil 1 26 393950 Spark Plug Wires straight boots 1 26 9006583 Wire Set Sparkplug 90 degree boots...

Page 462: ...GM ENGINE BREAKDOWN GASOLINE LPG 1550 Gas LPG Diesel MM283 9 01 12 6 Fig 3 Engine Block and Piston Group 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part of Main Block 21 ...

Page 463: ...13 Bearing Kit Std 4 5 393814 Bearing Kit 001 U S 4 6 393815 Nut Conn Rod 8 7 393816 Bearing Kit 1 8 393832 Valve 1 9 393833 Pin 8 10 393882 Bolt 4 11 393883 Cover 1 12 393884 Pin 2 13 393662 Sealer RTV 3 35 OZ Tube 13 393663 Sealer RTV 5 0 OZ Tube 14 393886 Plug Oil 38 18 X 42 1 15 393888 Plug Main Rear 1 16 393889 Plug Core Coolant 17 393890 Plug Block Eng 1 18 393891 Tube 1 19 372251 Dipstick 1...

Page 464: ...GM ENGINE BREAKDOWN GASOLINE LPG 1550 Gas LPG Diesel MM283 9 01 12 8 Fig 4 Oil Pump and Oil Pan Group 1 2 3 6 5 4 7 8 9 10 11 12 13 14 15 16 22 21 17 18 19 20 ...

Page 465: ...et 1 Y 6 393851 Plug 1 7 393824 Bolt 1 4 20x1 2 2 7 393850 Bolt 1 4 20x 62 2 7 393854 Bolt 5 16 18x5 8 12 8 393855 Screw 4 9 393849 Washer 4 10 393856 Cover 1 11 393857 Gasket 1 12 393858 Spring 1 13 393859 Plug 1 14 393860 Valve 1 15 393861 Bolt 3 16 393862 Gasket 1 17 393867 Bolt 18 393868 Washer 19 393869 Pin 1 20 393871 Screen w Tube 1 o 20 393870 Screen w Suction Pipe 1 Y 21 393865 Bracket 1 ...

Page 466: ...GM ENGINE BREAKDOWN GASOLINE LPG 1550 Gas LPG Diesel MM283 9 01 12 10 Fig 5 Crankshaft Group 1 2 3 4 5 6 8 7 9 10 11 12 13 14 20 16 17 18 19 15 1 21 ...

Page 467: ...841 Bearing Kit 030 1 2 3 4 1 1 393836 Bearing Kit Std 5 4 1 393834 Bearing Kit 001 5 4 1 393835 Bearing Kit 025 5 4 2 393826 Key 1 3 393842 Seal 1 4 393843 Gear 1 5 393844 Gasket 1 o 6 393845 Cover 1 Y 7 393842 Seal 1 8 393846 Balancer 1 9 393847 Washer 6 10 393824 Bolt 8 11 393864 Nozzle 1 12 393866 Crankshaft 1 13 393873 Pin 1 o 14 393874 Housing 1 Y 15 393880 Seal 1 16 393876 Bolt 17 393877 Ga...

Page 468: ... Part No Description Qty o 1 393820 Water Pump 1 Y 2 393817 Gasket 1 4 393818 Cap 1 3 393819 Clamp 1 5 393821 Bolt 1 6 393822 Washer 1 7 393823 Bolt 1 4 20x1 12 Hex 1 7 393824 Bolt 1 4 20x1 12 3 8 393825 Bolt 5 16 18x1 5 Hex 2 9 393827 Gear 1 o 10 393828 Plate Kit 1 Y 11 393829 Ring 3 12 393830 Bearing Kit 1 o 13 393831 Camshaft 2 Y 14 393826 Key 1 ...

Page 469: ...roup 13 6 Fig 4 Camshaft Group 13 8 Fig 5 Crankshaft Group 13 9 Fig 6 Piston Group 13 10 Fig 7 Oil Pump Group 13 11 Fig 8 Gear Cover Group 13 12 Fig 9 Flywheel and Starter Group 13 13 Fig 10 Intake and Exhaust Manifold Group 13 14 Fig 11 Water Pump Group 13 15 Fig 12 Water Header and Thermostat Group 13 16 Fig 13 Alternator Brackets and PCV Group 13 17 Fig 14 Oil Filter Group 13 18 ...

Page 470: ...61697 CONTINENTAL ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 9 01 13 2 Fig 1 Engine Block Group ...

Page 471: ...t and Gasket Set 1 8 31942 Short Block Assembly S Includes R ShortBlock Assembly Plus Head Guides Valves and Associated Parts Rocker Arm Shaft Assembly Pushrods Head Cover Gear Cover Oil Pan Oil Filler Cap and Gasket Set 1 9 38413 Plug Expansion 1 10 393680 Plug 1 11 38408 Seal Oil 2 12 TMD27B00502 Cap And Filler Block Rear Bearing 1 38758 Gasket Rear Bearing Cup 1 13 393683 Cap Crankshaft Bearing...

Page 472: ...NTAL ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 11 07 13 4 Fig 2 Fuel System Group 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 9 9 17 18 9 14 18 18 9 36 ...

Page 473: ... Inlet 2 o 16 38388 Filter Fuel And Water Separator 1 Y 52770 9 Element Fuel Filter 1 17 61743 Hose 2 52841 Hose Injection For Engine 16850 1 18 388014 Adapter 5 19 47680 Gasket Fuel Pump 2 20 16706 Pump Fuel 1 21 16712 Washer Sealing 2 22 38488 Vr Tube Kit Injector 4 Tubes 1 23 16707 Cover Fuel Pump 1 24 38384 Clamp Injection Line 1 25 16710 Tube Assembly 1 26 16711 Fitting Banjo 1 27 42149 Hose ...

Page 474: ...61697 CONTINENTAL ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 9 01 13 6 Fig 3 Cylinder Head Group ...

Page 475: ...6 52757 Head Cylinder 1 Y 7 52756 Insert Combustion Chamber Replaced by None 4 Y 8 42006 Valve Intake 4 Y 9 42009 Valve Exhaust 4 Y 10 61741 Plug Cup 4 Y 11 16153 Guide Valve Stem 8 Y 12 52760 Guard Valve Stem Oil 8 Y 13 42116 Spring Valve 8 Y 14 370725 Retainer Valve Spring 8 Y 15 393695 Lock Valve Spring Retainer 16 Y 16 10100 Plug Cup 4 Y 17 77880 Plug Core 2 18 52898 Washer Flat 10 19 388338 S...

Page 476: ...06 Washer Wavy 1 8 393736 Pin Rear Support Top 1 9 Support Rocker Arm Shaft Rear NOT AVAILABLE 1 10 393702 Support Rocker Arm Shaft 4 TM27I00313 Spring Rocker Shaft Ends For Engine 16850 1 11 393703 Spring Rocker Arm Shaft 3 12 370726 Rod Push 8 13 52725 Tappet Valve 8 14 42330 Camshaft 1 15 38753 Plate Camshaft Thrust 1 16 42328 Gear Injection Pump Driver 1 17 TMD27H00503 Gear Camshaft 1 18 52859...

Page 477: ... 1 4 370840 Gear Crankshaft 1 5 42148 Crankshaft 1 6 12784 Bearing Kit Main Standard 1 6 52753 Bearing Kit Main 0 25 mm Undersize 1 6 21782 Bearing Kit Main 0 50 mm Undersize 1 6 61724 Bearing Kit Main 0 75 mm Undersize 1 6 393707 Bearing Kit Main 1 00 mm Undersize 1 7 61762 Key Replaced by None 1 8 61775 Slinger Oil Replaced by None 1 Teledyne Continental Engine Serial Number 000000 302297 Teledy...

Page 478: ...ndard 4 2 38842 Piston Assembly 0 50 mm Oversize 4 2 393711 Piston Assembly 0 75 mm Oversize 4 o 2 393712 Piston Assembly 1 00 mm Oversize 4 Y 3 38572 Ring Retaining Piston Pin 2 Y 4 388139 Pin Piston 1 5 52724 Bushing Piston Pin 4 6 38916 Bearing Connecting Rod Standard 4 6 38787 Bearing Connecting Rod 0 25 mm Undersize 4 6 38845 Bearing Connecting Rod 0 50 mm Undersize 4 6 393713 Bearing Connect...

Page 479: ... MM283 2 06 Fig 7 Oil Pump Group 01611 550 1550 D Ref Part No Description Qty 1 TM27L06020 Pump Oil For Engine 34910 1 1 TM27L06030 Pump Oil For Engine 16850 1 2 61749 Key Woodruff 1 3 52764 O Ring 1 4 393747 Adapter Inlet Tube 1 5 393748 Tube Assembly Oil Pump Inlet 1 ...

Page 480: ...09769 550 1550 D Ref Part No Description Qty 1 TMD27B05003 Cover Gear 1 2 38381 Gasket Gear Cover 1 3 X07823 Seal Oil Crankshaft For Engine 34910 1 3 38416 Seal Oil Crankshaft For Engine 16850 1 4 393717 Pointer Engine Timing 1 5 393718 Rivet Timing Pointer to Gear Cover 2 TMD27U02001 Gasket Set Front 1 ...

Page 481: ...Ref Part No Description Qty 1 16143 Housing Flywheel 1 o 16174 Flywheel For Engine 34910 1 Y 16147 Ring Gear For Engine 34910 Replaced by None 1 o 2 16851 Flywheel For Engine 16850 1 Y 3 16852 Ring Gear For Engine 16850 1 4 34547 Starter For Engine 34910 Replaced by None 1 4 16855 Starter For Engine 16850 1 5 393720 Dowel Ring 2 ...

Page 482: ...4 Fig 10 Intake and Exhaust Manifold Group 09770 550 1550 D Ref Part No Description Qty 1 52887 Stud 2 2 38420 Manifold Exhaust 1 3 38394 Manifold Intake 1 o 34640 Gasket Set Manifold 1 Y 4 38843 Gasket Manifold 1 Y 5 34796 Gasket Manifold Exhaust 1 6 52888 Stud 2 7 38924 Stud 6 ...

Page 483: ...5 1550 Gas LPG Diesel MM283 11 07 Fig 11 Water Pump Group 01615 550 1550 D Ref Part No Description Qty o 34429 Pump Water Cont 1 Y 1 34873 Gasket Water Pump to Crankcase 1 Yo 2 34429 Pump Water 1 YY 38788 Repair Kit Water Pump 1 YY 3 38918 Pulley 1 ...

Page 484: ... Water Header and Thermostat Group 09761 550 1550 D Ref Part No Description Qty 1 393721 Stud 2 2 38401 Elbow Water Outlet 1 o 34752 Thermostat and Gasket 1 Y 3 53988 12 Gasket Elbow 1 Y 4 53988 13 Thermostat 1 5 393722 Header Water Outlet 1 6 X00101B Plug 2 7 TM27K00304 Gasket Header 2 ...

Page 485: ... 13 Alternator Brackets and PCV Group 1 2 3 4 5 6 2 09771 550 1550 D Ref Part No Description Qty 1 38418 Elbow Intake Manifold Replaced by None 1 2 52766 Clamp Hose 2 3 61776 Hose Elbow to Filler Cap 1 4 38403 Cap Oil Filler 1 5 30036 Strap Alternator 1 6 393754 Bracket Alternator 1 ...

Page 486: ...r Header 2 2 393724 Elbow Water Pump 1 3 38856 Hose Oil Cooler 2 4 38409 Tube Oil Cooler 1 5 38405 Cooler Oil 1 6 38402 Adapter Oil Filter 1 7 39703 2 Element Oil Filter For Engine 34910 1 7 16853 Element Oil Filter For Engine 16850 1 8 77895 Connector Oil Cooler 1 9 38406 Tube Oil Cooler 1 10 52766 Clamp Hose 8 11 38857 Hose Oil Cooler 1 12 38919 Hose Oil Cooler 1 ...

Page 487: ...roup 14 6 Fig 4 Camshaft Group 14 8 Fig 5 Crankshaft Group 14 9 Fig 6 Piston Group 14 10 Fig 7 Oil Pump Group 14 11 Fig 8 Gear Cover Group 14 12 Fig 9 Flywheel and Starter Group 14 13 Fig 10 Intake and Exhaust Manifold Group 14 14 Fig 11 Water Pump Group 14 15 Fig 12 Water Header and Thermostat Group 14 16 Fig 13 Alternator Brackets and PCV Group 14 17 Fig 14 Oil Filter Group 14 18 ...

Page 488: ...65951 CONTINENTAL ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 95 14 2 Fig 1 Engine Block Group ...

Page 489: ... Oil Gauge Support and Gasket Set 1 8 78519 Short Block Assembly S Includes R ShortBlock Assembly Plus Head Guides Valves and Associated Parts Rocker Arm Shaft Assembly Push rods Head Cover Gear Cover Oil Pan Oil Filler Cap and Gasket Set 1 9 38413 Plug Expansion 1 10 393680 Plug 1 11 38408 Seal Oil 2 12 393716 Cap And Filler Block Rear Bearing 1 38758 Gasket Rear Bearing Cup 1 13 393683 Cap Crank...

Page 490: ...65951 CONTINENTAL ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 12 96 14 4 Fig 2 Fuel System Group 2 3 4 5 6 7 9 8 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 2 2 3 ...

Page 491: ...lamp Fuel Filter 2 o 12 78525 Tube Assembly 1 Y 13 393689 Nut Tube Assembly 1 Y 14 393690 Sleeve Tube Assembly 1 15 393691 Elbow Fuel Injection Pump 1 16 78526 Tube Set Fuel Injection 1 17 78527 Hose Fuel 1 18 393692 Adapter 1 19 38417 Tee 1 20 65965 Pump Fuel Injection 1 21 38379 Gasket Injection Pump 1 22 61748 Adapter Injection Pump 1 23 38415 O Ring Injection Pump 1 24 393693 Pin Injection Pum...

Page 492: ...65951 CONTINENTAL ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 95 14 6 Fig 3 Cylinder Head Group ...

Page 493: ...ead Cylinder 1 Y 7 52756 Insert Combustion Chamber Replaced by None 4 Y 8 42006 Valve Intake 4 Y 9 42009 Valve Exhaust 4 Y 10 61741 Plug Cup 4 Y 11 16153 Guide Valve Stem 8 Y 12 52760 Guard Valve Stem Oil 8 Y 13 42116 Spring Valve 8 Y 14 370725 Retainer Valve Spring 8 Y 15 393695 Lock Valve Spring Retainer 16 Y 16 10100 Plug Cup 4 Y 17 77880 Plug Core 2 18 52898 Washer Flat 9 19 31940 Screw 10 20 ...

Page 494: ...700 Washer Rocker Arm Shaft 2 4 393701 Washer Flat 4 5 388080 Screw 4 6 393734 Shaft Rocker Arm 1 7 393700 Washer Plain 1 8 52734 Arm Assembly Rocker Intake 4 9 393702 Support Rocker Arm Shaft 4 10 393703 Spring Rocker Arm Shaft 3 11 370726 Rod Push 8 12 52725 Tappet Valve 8 13 42330 Camshaft 1 14 38753 Plate Camshaft Thrust 1 15 42328 Gear Injection Pump Driver 1 16 370700 Gear Camshaft 1 17 5285...

Page 495: ...sher Plain 1 3 61736 Pulley Crankshaft 1 4 393706 Gear Crankshaft 1 5 42148 Crankshaft 1 6 12784 Bearing Kit Main Standard 1 6 52753 Bearing Kit Main 0 25 mm Undersize 1 6 21782 Bearing Kit Main 0 50 mm Undersize 1 6 61724 Bearing Kit Main 0 75 mm Undersize 1 6 393707 Bearing Kit Main 1 00 mm Undersize 1 7 61762 Key Replaced by None 1 8 61775 Slinger Oil Replaced by None 1 ...

Page 496: ...ndard 4 2 38842 Piston Assembly 0 50 mm Oversize 4 2 393711 Piston Assembly 0 75 mm Oversize 4 o 2 393712 Piston Assembly 1 00 mm Oversize 4 Y 3 38572 Ring Retaining Piston Pin 2 Y 4 388139 Pin Piston 1 5 52724 Bushing Piston Pin 4 6 38916 Bearing Connecting Rod Standard 4 6 38787 Bearing Connecting Rod 0 25 mm Undersize 4 6 38845 Bearing Connecting Rod 0 50 mm Undersize 4 6 393713 Bearing Connect...

Page 497: ...BREAKDOWN DIESEL 14 11 1550 Gas LPG Diesel MM283 9 00 Fig 7 Oil Pump Group 2 3 4 1 09756 550 1550 D Ref Part No Description Qty 1 38920 Pump Oil 1 2 61749 Key Woodruff 1 3 52764 O Ring 1 4 393715 Tube Assembly Oil Pump Inlet 1 ...

Page 498: ... Fig 8 Gear Cover Group 2 3 4 5 1 09769 550 1550 D Ref Part No Description Qty o 1 393716 Cover Assembly Gear 1 Y 2 38416 Seal Oil Crankshaft 1 Y 3 393717 Pointer Engine Timing 1 Y 4 393718 Rivet Timing Pointer to Gear Cover 2 5 38381 Gasket Gear Cover 1 38855 Gasket Set Front 1 ...

Page 499: ...s LPG Diesel MM283 9 00 Fig 9 Flywheel and Starter Group 2 3 4 5 6 1 09758 550 1550 D Ref Part No Description Qty o 1 78531 Housing Flywheel 1 Y 2 393719 Cover Timing Hole 1 o 3 16851 Flywheel 1 Y 4 16852 Ring Gear 1 5 16855 Starter 1 6 393720 Dowel Ring 2 ...

Page 500: ...4 Fig 10 Intake and Exhaust Manifold Group 09770 550 1550 D Ref Part No Description Qty 1 52887 Stud 2 2 38420 Manifold Exhaust 1 3 38394 Manifold Intake 1 o 34640 Gasket Set Manifold 1 Y 4 38843 Gasket Manifold 1 Y 5 34796 Gasket Manifold Exhaust 1 6 52888 Stud 2 7 38924 Stud 6 ...

Page 501: ...DOWN DIESEL 14 15 1550 Gas LPG Diesel MM283 9 00 Fig 11 Water Pump Group 01615 550 1550 D Ref Part No Description Qty 1 34873 Gasket Water Pump to Crankcase 1 o 2 34429 Pump Water 1 Y 38788 Repair Kit Water Pump 1 Y 3 38918 Pulley 1 ...

Page 502: ... 12 Water Header and Thermostat Group 09761 550 1550 D Ref Part No Description Qty 1 393721 Stud 2 2 38401 Elbow Water Outlet 1 o 34752 Thermostat and Gasket 1 Y 3 53988 12 Gasket Elbow 1 Y 4 53988 13 Thermostat 1 5 393722 Header Water Outlet 1 6 393723 Plug 2 7 30035 Gasket Header 2 ...

Page 503: ... 13 Alternator Brackets and PCV Group 1 2 3 4 5 6 2 09771 550 1550 D Ref Part No Description Qty 1 38418 Elbow Intake Manifold Replaced by None 1 2 52766 Clamp Hose 2 3 61776 Hose Elbow to Filler Cap 1 4 38403 Cap Oil Filler 1 5 30036 Strap Alternator 1 6 393754 Bracket Alternator 1 ...

Page 504: ...Ref Part No Description Qty 1 47388 Elbow Water Header 2 2 393724 Elbow Water Pump 1 3 38856 Hose Oil Cooler 1 4 38409 Tube Oil Cooler 1 5 38405 Cooler Oil 1 6 38402 Adapter Oil Filter 1 7 42325 Element Oil Filter 1 8 77895 Connector Oil Cooler 1 9 38406 Tube Oil Cooler 1 10 52766 Clamp Hose 8 11 38857 Hose Oil Cooler 1 12 38919 Hose Oil Cooler 1 13 52845 Hose Oil Cooler 1 ...

Page 505: ...ear Cover Mount Group 15 12 Fig 7 Oil Pump Group 15 13 Fig 8 Auxiliary Drive Group 15 14 Fig 9 Fuel Injection Pipe Group 15 16 Fig 10 Fuel Injection Pump Breakdown 15 18 Fig 11 Flywheel Housing Group 15 19 Fig 12 Lubricating Oil Sump Group 15 20 Fig 13 Cylinder Head Cover Group 15 22 Fig 14 Water Pump and Thermostat Group 15 24 Fig 15 Manifold Group 15 26 Fig 16 Glow Plug and Engine Lift Group 15 ...

Page 506: ...PERKINS ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 9 01 15 2 Fig 1 Cylinder Block Group 18 19 12 16 17 15 7 13 10 6 5 4 8 9 10 11 2 3 1 14 ...

Page 507: ...289 Cylinder Block Kit 1 Y 2 764468 Plug 2 Y 3 764785 Plug 10 Y 4 369237 Seal 2 Y 5 369171 Screw 10 Y 6 369182 Shaft 1 Y 7 369140 Bushing 1 Y 8 369238 Seal 4 Y 9 369036 Plug 3 Y 10 764469 Plug 4 Y 11 764465 Plug 1 12 21796 Gasket 1 13 369201 Dowel 2 14 369032 Seal 1 15 764836 Plug 1 16 369209 Adaptor 1 17 369296 Connection 2 18 369019 Screw 4 19 369295 Plate 1 ...

Page 508: ...PERKINS ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 9 01 15 4 Fig 2 Crankshaft and Piston Group 10 1 3 2 4 8 5 5 6 7 9 11 12 13 14 15 13 ...

Page 509: ...9293 Rockershaft 1 Y 2 764402 Key 1 Y 3 369286 Bearing Kit 1 Y 4 369287 Bearing Kit 1 Y 5 369137 Bushing 2 Y 6 369145 Gear Crankshaft 1 7 369207 Washer 1 8 369298 Kit Piston Ring 4 o 9 369297 Kit Conrod 4 Y 10 369172 Screw Replaced by None 2 Y 11 369208 Nut 2 o 12 369284 Piston Kit 4 Y 13 369132 Clip 2 14 369169 Screw 1 15 369143 Pulley Crank 1 ...

Page 510: ...PERKINS ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 05 15 6 Fig 3 Cylinder Head Group 1 15 14 3 4 4 5 5 6 9 7 8 10 2 11 11 13 12 12 16 13 ...

Page 511: ...1 369290 Cylinder Head Kit 1 Y 2 369150 Inlet Valve 4 Y 3 764466 Plug 1 Y 4 369200 Guide 8 Y 5 369261 Seal 8 Y 6 369197 Insert 4 Y 7 764425 Plug 4 Y 8 764469 Plug 2 Y 9 369198 Insert 4 Y 10 369149 Exhaust Valve 4 Y 11 369159 Spring 8 Y 12 369206 Cap 8 Y 13 369153 Cotter 16 14 369170 Screw 14 15 369173 Screw 4 16 369228 Head Gasket 1 ...

Page 512: ...PERKINS ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 9 01 15 8 Fig 4 Rocker Shaft Group 13 15 16 17 14 1 9 11 5 10 12 7 2 3 4 8 6 ...

Page 513: ...9292 Rockershaft Assy 1 Yo 2 369294 Rocker Shaft 1 YY 3 369002 Plug 2 Y 4 369134 Circlip 2 Y 5 369005 Pin 1 Y 6 369249 Bracket 4 Y 7 369254 Lever 8 Y 8 369195 Spacer 2 Y 9 369023 Nut 8 Y 10 369160 Spring 3 Y 11 369166 Screw 8 o 12 369243 Plate 1 Y 13 369187 Stud 1 14 369151 Tappet 8 15 369016 Screw 8 16 764421 Nut 4 17 369152 Push Rod 8 ...

Page 514: ...S ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 9 01 15 10 Fig 5 Timing Gear Cover and Camshaft Group 23 25 24 27 20 21 18 19 22 27 26 13 11 10 14 15 12 13 11 10 2 9 8 1 17 6 5 13 19 4 28 29 30 31 16 3 7 ...

Page 515: ...369035 Plug 3 9 369174 Plug 1 10 369217 Plate 1 11 369232 Joint 1 12 369020 Screw 1 13 764408 Screw 8 14 764409 Screw 1 15 764575 Screw 2 16 764422 Nut 2 17 369196 Dowel 2 18 369025 O Ring 1 19 764653 Screw 2 o 20 393665 Camshaft 1 Y 21 369037 Plug 1 Y 369140 Bushing Not Shown 1 22 369007 Washer 2 23 369146 Gear Camshaft 1 24 369260 Woodruff Key 1 25 369141 Cover 1 o 26 369251 Idler Gear 1 Y 27 36...

Page 516: ... 15 12 Fig 6 Timing Gear Cover Mount Group 1 7 1 3 2 5 5 9 1 3 2 1 4 6 6 1 8 351097 D Ref Part No Description Qty 1 764560 Screw 5 2 763887 Stud 2 3 764421 Nut 2 4 764620 Screw 1 5 764409 Screw 2 6 764412 Screw 2 7 369018 Screw 1 8 764575 Screw 1 9 764414 Screw 1 ...

Page 517: ... Fig 7 Oil Pump Group 6 5 3 2 4 1 10 9 8 7 351101 D Ref Part No Description Qty o 1 369255 Oil Pump 1 Y 2 369144 Gear 1 3 369012 Screw 1 4 369027 O Ring 1 5 369179 Dowel 2 6 764707 Screw 2 o 7 369256 Valve 1 Y 8 369181 Plunger 1 Y 9 369157 Spring 1 Y 10 369133 Circlip 1 ...

Page 518: ...ive Group 2 3 4 5 6 7 10 9 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 39 39 29 Part of Fuel Injection Pump 351099 D Ref Part No Description Qty o 1 369282 Adjuster 1 Y 2 369183 Pin 1 Y 3 369155 Spring 1 ...

Page 519: ...ey 1 20 369147 Gear Pump 1 21 369177 Plate 1 22 764812 Screw 1 23 369253 Weight 1 24 369015 Screw 4 25 369142 Slider 1 26 369040 Bearing 1 27 369039 Ball Bearing 1 28 369165 Screw 1 29 369193 Washer 3 30 369203 Nut 1 31 369135 Circlip 1 32 369268 Spring 1 33 369186 Nut 1 34 369269 Spring 1 35 369279 Arm 1 36 369167 Shaft 1 37 369001 Woodruff Key 1 38 369026 O Ring 2 39 369202 Nut 3 40 369008 Washe...

Page 520: ...PERKINS ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 9 01 15 16 Fig 9 Fuel Injection Pipe Group 1 2 3 4 5 6 7 8 9 11 12 22 21 20 19 17 16 23 24 25 26 27 28 28 29 30 30 11 31 32 18 15 13 14 10 ...

Page 521: ...crew 4 9 764812 Screw 4 10 369263 Atomiser 4 11 369210 Olive 36Od 25Id 2 12 369277 Leak Off Pipe 1 13 369259 Washer 4 14 369030 O Ring 4 15 369281 Clamp 4 16 764432 Nut 1 17 764433 Olive 1 18 369271 Spacer 4 19 369273 Inj Pipe 1 Cyl 1 20 369274 Inj Pipe 2 Cyl 1 21 369275 Inj Pipe 3 Cyl 1 22 369276 Inj Pipe 4 Cyl 1 23 369231 Joint 1 24 370811 Connection 1 25 370812 Washer 1 26 369154 Connection 1 2...

Page 522: ...Gas LPG Diesel MM283 9 01 15 18 Fig 10 Fuel Injection Pump Breakdown 1 2 3 4 6 5 3 351085 D Ref Part No Description Qty o 1 369262 Injection Pump 1 Y 2 369089 Bolt 1 Y 3 369090 Gasket 2 4 370814 Connection 1 5 764804 Olive 1 6 764803 Nut 1 ...

Page 523: ...NS ENGINE BREAKDOWN DIESEL 15 19 1550 Gas LPG Diesel MM283 9 01 Fig 11 Flywheel Housing Group 2 1 3 351107 1550 D Ref Part No Description Qty o 1 370815 Flywheel Assy 1 Y 2 37973 Gear Ring 1 3 370816 Screw 8 ...

Page 524: ...PERKINS ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 06 15 20 Fig 12 Lubricating Oil Sump Group 5 4 3 9 10 8 1 7 6 2 ...

Page 525: ...2 Lubricating Oil Sump Group Ref Part No Description Qty o 374229 Pan Kit Oil Replmt 550d 1550d 1 Y 1 374147 Sump 1 Y 2 374148 Screw 24 o 3 369216 Tube Assy 1 Y 4 764716 Nut 1 5 369164 Dipstick 1 6 370821 Pipe Oil 1 7 370819 O Ring 1 8 370820 Clip 1 9 765049 Screw 1 10 764717 Olive 1 ...

Page 526: ...PERKINS ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 9 01 15 22 Fig 13 Cylinder Head Cover Group 8 12 13 11 10 9 5 6 7 1 3 2 4 ...

Page 527: ... Cylinder Head Cover Group Ref Part No Description Qty 1 369240 Cylinder Head Copy 1 2 764403 Plug 1 3 370823 Hose 1 4 369227 Joint 1 5 369185 Nut 3 6 369003 Washer 3 7 369211 Seal 3 8 369010 Screw 4 9 369212 Cap 1 10 369156 Spring 1 11 369199 Plate 1 12 369245 Cover 1 13 369239 Seal 1 ...

Page 528: ...PERKINS ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 8 02 15 24 Fig 14 Water Pump and Thermostat Group 1 4 5 15 9 10 21 2 3 16 6 7 2 8 18 11 12 13 14 10 17 19 20 ...

Page 529: ...1 2 764517 Plug 2 3 370825 Pulley 1 4 369014 Stud 4 5 764421 Nut 4 6 369244 Spacer 1 7 369029 O Ring 1 8 369028 O Ring 1 9 369214 Hose 1 10 369000 Clip 2 11 369247 Housing 1 12 369234 Gasket 1 13 764769 Screw 1 14 369034 Thermostat 1 15 370886 Gasket 1 16 764812 Screw 4 17 369230 Gasket 1 18 369246 Connection 1 19 764614 Screw 1 20 764556 Screw 1 21 762094 Lever 1 ...

Page 530: ... 06 15 26 Fig 15 Manifold Group 4 3 1 2 9 5 6 8 7 351115 D Ref Part No Description Qty 1 370826 Manifold Intake 1 2 369229 Joint 1 3 764410 Screw 4 4 374148 Screw 3 5 369248 Exhaust Manifold 1 6 369278 Joint 1 7 370887 Screw 1 8 370827 Gasket 1 9 764620 Screw 8 ...

Page 531: ...E BREAKDOWN DIESEL 15 27 1550 Gas LPG Diesel MM283 9 01 Fig 16 Glow Plug and Engine Lift Group 3 4 3 4 1 2 351117 D Ref Part No Description Qty 1 369131 Glow Plug 4 2 369258 Cable 3 3 369223 Plate 2 4 764408 Screw 4 ...

Page 532: ...ts and Gaskets Group 1 2 3 4 5 6 7 8 9 10 351119 D Ref Part No Description Qty o 1 369285 Joint Gasket 1 Y 2 369228 Head Gasket 1 Y 3 369227 Joint 1 Y 4 369233 Joint 1 Y 5 369234 Gasket 1 Y 6 369230 Joint 1 Y 7 369030 O Ring 4 Y 8 369259 Washer 4 Y 9 369229 Joint 1 Y 10 369278 Joint 1 ...

Page 533: ...18 Bottom Joints and Gaskets Group 1 4 5 6 7 8 2 3 9 351121 D Ref Part No Description Qty o 1 369283 Joint Gasket Kit 1 Y 2 21796 Gasket 1 Y 3 369232 Joint 1 Y 4 369027 O Ring 1 Y 5 369009 Washer 1 Y 6 369028 O Ring 1 Y 7 369029 O Ring 1 Y 8 369235 Joint 1 Y 9 369236 Joint 1 ...

Page 534: ...PERKINS ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 9 01 15 30 ...

Page 535: ...lve and Rocker Arm Group 16 8 Fig 5 Camshaft Group 16 9 Fig 6 Front Housing and Gear Group 16 10 Fig 7 Flywheel Housing and Starter Group 16 12 Fig 8 Auxiliary Drive Group 16 13 Fig 9 Oil Pan Group 16 14 Fig 10 Water Pump and Thermostat Group 16 16 Fig 11 Cooler Group 16 18 Fig 12 Manifold Group 16 20 Fig 13 Fuel Group 16 22 Fig 14 Fumes Disposal Group 16 24 Fig 15 Alternator Group 16 26 Fig 16 Gl...

Page 536: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 05 16 2 Fig 1 Cylinder Block Group 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 1 A A View A A 6 2 2 2 ...

Page 537: ... 2 4 372709 Pin Spring 6 5 372710 Plug 1 6 372711 Pin 2 7 372712 Block Group Cyl 1 Y 8 372713 Screw 10 Y 9 372714 Cap 10 Y 10 372715 Seal 2 11 372716 Plug 1 12 372717 Shaft Idler 1 13 372718 Pin 2 14 372719 Bushing 1 15 372720 Tube Cooling Oil 4 16 372721 Plug Coolant Eng 1 17 372818 Dipstick Oil Eng 1 372934 Seal Dipstick 1 372935 Tube Dipstick 1 372936 Guide Dipstick 1 ...

Page 538: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 05 16 4 Fig 2 Crankshaft and Piston Group 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 1 2 13 ...

Page 539: ... 3 372703 Crankshaft Assy 1 Y 4 372704 Pin 2 Y 5 372691 Key 2 Y 6 372705 Gear 23 Tooth 1 Y 7 372797 Nut 1 8 372798 Pulley Crankshaft 1 9 372737 Rod Assy Connecting 4 Y 10 372738 Bolt Rod Connecting 2 Y 11 372739 Nut 2 Y 12 372740 Bushing 1 13 372741 Ring 8 14 372742 Pin 4 15 372743 Piston Std 4 372744 Piston 0 25mm 4 372745 Piston 0 50mm 4 16 372746 Ring Set Piston Std 4 372747 Ring Set Piston 0 2...

Page 540: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 05 16 6 Fig 3 Cylinder Head and Cover Group 2 3 4 5 6 8 9 10 1 11 13 14 15 7 12 16 17 18 19 20 19 20 ...

Page 541: ...Y 5 372725 Cap 4 Y 6 372726 Insert Inlet 4 Y 7 372727 Insert Exhaust 4 Y 8 372728 Guide 8 9 372729 Stud 1 10 372730 Stud 1 11 41342 Screw Hex M8 X 1 25 X 40mm 5 12 39349 Washer 8 8mm X 16mm X 2mm 5 13 372796 Cap Filler Oil 1 14 372664 Gasket Cover Valve 1 15 372696 Cover 1 16 372938 Plate Lift Front 1 17 372939 Plate Lift Rear 1 18 372940 Gasket Head Rear 1 19 16931 Screw Hex M8 X 1 25 X 20 8 8 2 ...

Page 542: ...tion Qty 1 372753 Retainer 8 2 372754 Cap 8 3 372767 Retainer 16 4 39277 Screw Hex M8 X 1 25 X 25 8 8 4 5 39349 Washer Flat 0 31 Sae 4 6 372755 Valve Inlet 4 7 372756 Valve Exhaust 4 8 372757 Spring Valve 8 9 372758 Seal 8 372760 Shaft Assy 1 Y 10 372761 Cap 1 Y 11 372762 Ring Snap 2 Y 12 372763 Arm Rocker 8 Y 13 372764 Spring 3 Y 14 372765 Bracket 4 Y 15 372766 Bolt Bracket 4 ...

Page 543: ...LPG Diesel MM283 2 05 Fig 5 Camshaft Group 2 3 4 5 6 7 1 D Ref Part No Description Qty 1 16735 Screw Hex M8 X 1 25 X 16mm 2 2 39349 Washer Flat 0 31 Sae 2 3 372691 Key 1 4 372692 Tappet 8 5 372693 Camshaft 1 6 372694 Plate Thrust 1 7 372695 Rod Push 8 ...

Page 544: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 05 16 10 Fig 6 Front Housing and Gear Group 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 4 4 ...

Page 545: ... Screw Hex 13 4 39349 Washer Flat 0 31 Sae 23 5 372790 Seal Org 1 6 372684 Gasket 1 7 372791 Plate 1 8 372792 Housing Gear 1 9 372685 Gasket Plate Front 1 10 372793 Cover Gear 1 11 372794 Cap Filler 1 12 372795 Seal Crank Front 1 13 32492 Washer Flat 0 38 Std 1 14 06962 Screw Hex M10 X 1 5 X 45 8 8 1 15 372775 Gear Idler 1 16 372776 Gear 1 17 372777 Gear 1 18 372778 Gear 1 19 372779 Gear Injection...

Page 546: ... 8 9 10 1 11 1 D Ref Part No Description Qty 1 32492 Washer Flat 0 38 Std 12 2 39283 Screw Hex M10 X 1 5 X 25 8 8 10 3 03192 Screw Hex M10 X 1 5 X 30 8 8 2 4 372732 Plug 1 5 372666 Gasket Rear 1 6 372733 Seal 1 7 372667 Gasket 1 8 372734 Stud 3 9 372735 Nut 3 10 372736 Housing Flywheel 1 11 372731 Flywheel 1 372660 Starter 1 ...

Page 547: ...2 3 4 5 6 7 8 9 10 1 D Ref Part No Description Qty 1 372780 Bearing Ball 3 2 372781 Seal Org 1 3 372782 Fitting Elbow 2 4 16735 Screw Hex M8 X 1 25 X 16 8 8 7 5 39349 Washer Flat 0 31 Sae 7 6 372783 Seal Org 2 7 372784 Tube 1 8 372785 Gear Power Take Off 1 9 372786 Housing Brg 2 10 372787 Housing Brg 1 ...

Page 548: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 11 07 16 14 Fig 9 Oil Pan Group 2 3 4 5 6 7 8 9 10 1 11 12 3 14 15 16 17 18 19 20 21 13 3 22 23 3 24 25 26 27 28 29 30 31 ...

Page 549: ... Screw Hex M8 X 1 25 X 20 8 8 4 13 16735 Screw Hex M8 X 1 25 X 16 8 8 25 14 372809 Seal Org 1 15 372810 Valve Relief Press Eng Oil 1 16 372768 Pump Oil 1 17 372769 Nut 1 18 32492 Washer Flat 0 38 Std 1 19 372770 Seal Org 1 20 372771 Strainer Oil 1 21 372670 Gasket 1 22 372800 Pan Oil W Gasket 1 Y 372801 Plug 1 Y 23 372668 Gasket 1 24 371602 Fitting Pipe E90 75 16 1 25 371603 Hose Oil Drain 1 26 34...

Page 550: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 11 07 16 16 Fig 10 Water Pump and Thermostat Group 2 4 1 5 6 7 8 9 2 11 12 13 14 15 16 17 18 2 10 19 2 2 13 3 ...

Page 551: ...rew Hex M8 X 1 25 X 25 8 8 2 8 06958 Screw Hex M8 X 1 25 X 80 8 8 1 9 06956 Screw Hex M8 X 1 25 X 45 8 8 1 10 372802 Pulley 1 11 372673 Gasket 1 12 372686 Hose 1 12 9004033 Hose 1 13 372812 Clamp Hose 2 13 9004034 Clamp Hose 2 14 372813 Cover Thermostat 1 15 372674 Gasket Coolant 1 16 372814 Thermostat Coolant 1 17 372815 Regulator Temp Coolant 1 17 9004035 Regulator Temp Coolant 1 18 372853 Screw...

Page 552: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 05 16 18 Fig 11 Cooler Group 2 3 4 5 6 7 8 9 10 1 11 12 5 8 4 ...

Page 553: ...scription Qty 1 372825 Seal Org 2 2 76570 Screw Hex M8 X 1 25 X 30 8 8 1 3 39277 Screw Hex M8 X 1 25 X 25 8 8 11 4 39349 Washer Flat 0 31 Sae 12 5 372826 Seal Org 4 6 372671 Gasket Cover Side 1 7 372827 Stud 1 8 372828 Nut 5 9 372672 Gasket Heater Water 1 10 372829 Cover 1 11 372830 Cover 1 12 372831 Cooler 1 ...

Page 554: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 8 08 16 20 Fig 12 Manifold Group 2 5 3 4 6 11 8 9 5 1 7 12 10 5 ...

Page 555: ...Qty 1 372661 Stud 4 2 372662 Screw Hex 8 3 372663 Manifold Exhaust 1 4 372677 Gasket Manifold 1 5 39349 Washer Flat 0 31 Sae 26 6 372678 Gasket Exhaust 1 7 372679 Gasket 1 8 39281 Screw Hex M8 X 1 25 X 90 8 8 2 9 41342 Screw Hex M8 X 1 25 X 40 8 8 14 10 372817 Fitting Elbow 1 11 372680 Gasket 1 12 372816 Manifold Inlet 1 ...

Page 556: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 05 16 22 Fig 13 Fuel Group 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 32 26 27 28 29 30 31 32 32 19 ...

Page 557: ... 1 Y 11 372845 Mount Nozzle 4 Y 12 372852 Cap Nozzle 4 13 372846 Fueline Cyl 1 1 14 372847 Fueline Cyl 2 1 15 372848 Fueline Cyl 3 1 16 372849 Fueline Cyl 4 1 17 372850 Fueline Bleeder 1 18 372851 Fueline Return 1 19 16931 Screw Hex M8 X 1 25 X 20 8 8 1 20 06961 Screw Hex M10 X 1 5 X 20 8 8 2 21 372834 Screw Hex 1 22 372835 Bracket 1 23 372836 Flange 1 24 372683 Gasket 1 25 372854 Nut Hex M8 X 1 2...

Page 558: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 05 16 24 Fig 14 Fumes Disposal Group 2 3 4 5 6 7 8 9 10 1 11 12 ...

Page 559: ...Part No Description Qty 1 39277 Screw Hex M8 X 1 25 X 25mm 1 2 39349 Washer Flat 0 31 Sae 1 3 372819 Clip 6 4 372820 Pipe 1 5 372687 Hose Breather 1 6 372821 Valve Shutoff 1 7 372688 Hose Breather 1 8 372822 Pipe Breather 1 9 372689 Hose Breather 1 10 372690 Hose Breather 1 11 372823 Clip 1 12 372824 Clip 1 ...

Page 560: ... 15 Alternator Group 2 3 4 5 6 7 8 1 2 4 4 D Ref Part No Description Qty 1 39277 Screw Hex M8 X 1 25 X 25mm 1 2 16931 Screw Hex M8 X 1 25 X 20 8 8 2 3 372655 Washer 1 4 39349 Washer Flat 0 31 Sae 3 5 372656 Plate Adj 1 6 372657 Plate 1 7 372658 Screw Hex 1 8 372659 Alternator 1 ...

Page 561: ...1011676 CAT ENGINE BREAKDOWN DIESEL 16 27 1550 Gas LPG Diesel MM283 2 05 Fig 16 Glow Plug Group 2 1 D Ref Part No Description Qty 1 372772 Glow Plug 4 2 372773 Plate 1 ...

Page 562: ...1011676 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 2 05 16 28 ...

Page 563: ...lve and Rocker Arm Group 17 8 Fig 5 Camshaft Group 17 9 Fig 6 Front Housing and Gear Group 17 10 Fig 7 Flywheel Housing and Starter Group 17 12 Fig 8 Auxiliary Drive Group 17 13 Fig 9 Oil Pan Group 17 14 Fig 10 Water Pump and Thermostat Group 17 16 Fig 11 Cooler Group 17 18 Fig 12 Manifold Group 17 19 Fig 13 Fuel Group 17 20 Fig 14 Fumes Disposal Group 17 22 Fig 15 Alternator Group 17 23 Fig 16 Gl...

Page 564: ...1040607 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 8 08 17 2 Fig 1 Cylinder Block Group 18 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 1 A A View A A 6 2 2 2 20 19 21 ...

Page 565: ...10 Plug 1 6 9005197 Pin Dowel Cat 08 2 7 9005200 Block Cyl Cat 08 1 Y 8 372713 Screw 10 Y 9 9005201 Plug Clip Cat 08 10 10 372715 Seal 2 11 372716 Plug 1 12 372717 Shaft Idler 1 13 372718 Pin 2 14 372719 Bushing 1 15 9005430 Fitting Orifice Jet Cat 08 1 16 372721 Plug Coolant Eng 1 17 9005260 Dipstick Cat 08 1 18 9005199 Plug Cat 08 1 19 9005257 Seal Cat 08 1 20 9005259 Guide Cat 08 1 21 9005258 G...

Page 566: ...1040607 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 8 08 17 4 Fig 2 Crankshaft and Piston Group 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 1 2 13 ...

Page 567: ...3 9005196 Crankshaft Cat 08 1 Y 4 372704 Pin 2 Y 5 372691 Key 2 Y 6 372705 Gear 23 Tooth 1 Y 7 372797 Nut 1 8 9005262 Pulley Cshaft Cat 08 1 9 372737 Rod Assy Connecting 4 Y 10 372738 Bolt Rod Connecting 2 Y 11 372739 Nut 2 Y 12 372740 Bushing 1 13 9005261 Ring Snap 8 14 372742 Pin 4 15 372743 Piston Std 4 372744 Piston 0 25mm 4 372745 Piston 0 50mm 4 16 372746 Ring Set Piston Std 4 372747 Ring Se...

Page 568: ...1040607 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 8 08 17 6 Fig 3 Cylinder Head and Cover Group 2 3 4 5 6 8 10 1 11 13 14 15 7 12 16 17 18 19 20 22 20 9 21 ...

Page 569: ...5203 Valve Seat Cat 08 4 Y 7 9005204 Valve Seat Cat 08 4 Y 8 9005205 Valve Guide Cat 08 8 9 372667 Gasket 1 10 372732 Plug 1 11 9005195 Bolt Cat 08 5 12 9005182 Washer Hard Cat 08 5 13 372796 Cap Filler Oil 1 14 372664 Gasket Cover Valve 1 15 372696 Cover 1 16 372938 Plate Lift Front 1 17 372939 Plate Lift Rear 1 18 372940 Gasket Head Rear 1 19 9005190 Bolt Cat 08 2 20 9005182 Washer Hard Cat 08 6...

Page 570: ... 8 08 17 8 Fig 4 Valve and Rocker Arm Group 2 3 7 4 1 2 3 5 1 5 4 6 D Ref Part No Description Qty 1 372753 Retainer 8 2 372754 Cap 8 3 372767 Retainer 16 4 9005277 Spring Cat 08 8 5 9005207 Valve Seal Stem Cat 08 8 6 372755 Valve Inlet 4 7 372756 Valve Exhaust 4 ...

Page 571: ...as LPG Diesel MM283 8 08 Fig 5 Camshaft Group 2 3 4 5 6 7 1 D Ref Part No Description Qty 1 9005190 Bolt Cat 08 2 2 9005182 Washer Hard Cat 08 2 3 372691 Key 1 4 372692 Tappet 8 5 372693 Camshaft 1 6 372694 Plate Thrust 1 7 9005191 Rod Push Cat 08 8 ...

Page 572: ...1040607 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 8 08 17 10 Fig 6 Front Housing and Gear Group 3 21 6 8 9 10 1 12 13 14 15 16 17 18 19 4 29 30 31 5 11 2 7 26 23 20 27 21 24 22 25 28 ...

Page 573: ...g Cat 08 1 10 9005239 Gear Cover Cat 08 1 11 372794 Cap Filler 1 12 372795 Seal Crank Front 1 13 9005220 Washer Hard Cat 08 1 14 9005216 Bolt Cat 08 1 15 372775 Gear Idler 1 16 372776 Gear 1 17 372777 Gear 1 18 372778 Gear 1 19 372779 Gear Injection Fuel 1 20 9005231 Bolt Cat 08 2 21 9005228 Washer Hard Cat 08 15 22 9005233 Washer Cat 08 6 23 9005234 Washer Lock Cat 08 2 24 9005235 Bolt Cat 08 4 2...

Page 574: ...oup 2 3 4 5 6 7 8 9 10 1 11 1 D Ref Part No Description Qty 1 9005228 Washer Hard Cat 08 12 2 9005229 Bolt Cat 08 10 3 9005227 Bolt Cat 08 2 4 372732 Plug 1 5 372666 Gasket Rear 1 6 372733 Seal 1 7 372667 Gasket 1 8 372734 Stud 3 9 372735 Nut 3 10 372736 Housing Flywheel 1 11 372731 Flywheel 1 372660 Starter 1 ...

Page 575: ... Group 2 3 4 5 6 7 8 9 10 1 D Ref Part No Description Qty 1 372780 Bearing Ball 3 2 372781 Seal Org 1 3 372782 Fitting Elbow 2 4 9005208 Bolt Cat 08 7 5 9005185 Washer Lock Cat 08 7 6 372783 Seal Org 2 7 372784 Tube 1 8 372785 Gear Power Take Off 1 9 372786 Housing Brg 2 10 372787 Housing Brg 1 ...

Page 576: ...1040607 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 8 08 17 14 Fig 9 Oil Pan Group 2 3 4 5 6 7 8 9 10 1 11 12 3 14 15 16 17 18 19 20 21 23 22 3 24 25 26 13 ...

Page 577: ...ing Str 1 9 372807 Screw 1 10 372808 Bracket 1 11 9005190 Bolt Cat 08 3 12 9005183 Bolt Cat 08 4 13 9005208 Bolt Cat 08 25 14 9005194 Seal Org Cat 08 1 15 9005276 Valve Press Oil Cat 08 1 16 372768 Pump Oil 1 17 372769 Nut 1 18 9005263 Washer Cat 08 1 19 372770 Seal Org 1 20 372771 Strainer Oil 1 21 372670 Gasket 1 22 372800 Pan Oil W Gasket 1 23 9005185 Washer Lock Cat 08 25 24 1046796 Fitting Hy...

Page 578: ...1040607 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 8 08 17 16 Fig 10 Water Pump and Thermostat Group 2 4 1 5 6 7 8 9 11 12 13 14 15 16 17 18 2 10 19 3 17 17 20 9 ...

Page 579: ...4 Gasket Coolant 1 5 372814 Thermostat Cat 1 6 9005225 Cover Thermostat Cat 08 1 7 9004035 Regulator Temp Coolant 1 8 9004033 Hose 1 9 9004034 Clamp Hose 2 10 9005238 Bolt Cat 08 1 11 9003796 Pump Water 1 12 9005224 Gasket Thermostat Cat 08 1 13 372667 Gasket 2 14 372732 Plug 2 15 9005222 Bolt Cat 08 1 16 9005223 Bolt Cat 08 1 17 9005182 Washer Hard Cat 08 9 18 372802 Pulley 1 19 372653 Belt Pump ...

Page 580: ...iption Qty 1 372825 Seal Org 2 2 9005192 Bolt Cat 08 1 3 9005193 Bolt Cat 08 15 4 9005182 Washer Hard Cat 08 16 5 372826 Seal Org 4 6 372671 Gasket Cover Side 1 7 372827 Stud 1 8 9005256 Nut Flng Cat 08 5 9 372672 Gasket Heater Water 1 10 372829 Cover 1 11 372830 Cover 1 12 372831 Cooler 1 13 9005194 Seal Org Cat 08 2 14 9005185 Washer Lock Cat 08 15 ...

Page 581: ... Cat 08 8 3 9005251 Manifold Exhaust Cat 08 1 4 372677 Gasket Manifold 1 5 9005185 Washer Lock Cat 08 16 6 372678 Gasket Exhaust 1 7 372679 Gasket 1 8 9005253 Bolt Cat 08 14 9 9005252 Bolt Cat 08 2 10 9005210 Elbow Air Inlet Cat 08 1 11 372680 Gasket 1 12 9005254 Manifold Inlet Cat 08 1 13 9005209 Bolt Cat 08 4 14 9005182 Washer Hard Cat 08 4 15 9005255 Stud Cat 08 1 16 9005256 Nut Flng Cat 08 1 ...

Page 582: ...1040607 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 8 08 17 20 Fig 13 Fuel Group 2 3 33 5 6 7 8 9 10 13 14 15 16 17 18 12 20 21 22 23 24 25 26 27 1 29 30 31 32 31 19 28 11 4 ...

Page 583: ... Washer Hard Cat 08 2 12 9005264 Bolt Cat 08 2 13 372846 Fueline Cyl 1 1 14 372847 Fueline Cyl 2 1 15 372848 Fueline Cyl 3 1 16 372849 Fueline Cyl 4 1 17 372850 Fueline Bleeder 1 18 372851 Fueline Return 1 19 9005183 Bolt Cat 08 1 20 9005229 Bolt Cat 08 1 21 372834 Screw Hex 1 22 372835 Bracket 1 23 372836 Flange 1 24 372683 Gasket 1 25 9005256 Nut Flng Cat 08 3 26 372735 Nut 1 27 9005504 Pump Inj...

Page 584: ... 10 1 11 12 D Ref Part No Description Qty 1 9005181 Bolt Cat 1 2 9005185 Washer Lock Cat 08 1 3 372819 Clip 6 4 372820 Pipe 1 5 9005215 Pipe Breather Cat 08 1 6 372821 Valve Shutoff 1 7 372688 Hose Breather 1 8 372822 Pipe Breather 1 9 372689 Hose Breather 1 10 372690 Hose Breather 1 11 372823 Clip 1 12 372824 Clip 1 ...

Page 585: ...r Group 2 3 4 5 6 7 8 1 9 10 4 D Ref Part No Description Qty 1 9005181 Bolt Cat 1 2 9005183 Bolt Cat 08 1 3 372655 Washer 1 4 9005182 Washer Hard Cat 08 2 5 372656 Plate Adj 1 6 372657 Plate 1 7 372658 Screw Hex 1 8 372659 Alternator 1 9 9005184 Bolt Cat 08 1 10 9005185 Washer Lock Cat 08 1 ...

Page 586: ...1040607 CAT ENGINE BREAKDOWN DIESEL 1550 Gas LPG Diesel MM283 8 08 17 24 Fig 16 Glow Plug Group 2 1 D Ref Part No Description Qty 1 372772 Glow Plug 4 2 372773 Plate 1 ...

Page 587: ...CROSS REFERENCE 18 1 1550 Gas LPG Diesel MM283 12 2013 SECTION 18 CONTENTS PAGE PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST 18 2 PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST 18 21 ...

Page 588: ...2597 6 171 02683 6 145 8 43 02742 11 16 02817 6 25 02818 6 25 02819 6 25 02938 6 136 02984 6 28 6 29 02994 6 167 02997 6 15 03026 6 83 6 85 7 21 8 29 8 31 03192 8 7 16 12 03233 6 45 8 3 03292B 9 9 03391 6 171 03393 6 171 6 175 03395 9 19 03401 6 171 03402 6 21 6 25 03404 6 175 03408 9 19 03409 9 19 03556 6 67 6 69 03706 6 173 03711 10 2 03823 6 173 9 13 03922 6 165 6 167 8 67 03977 6 87 6 89 8 17 ...

Page 589: ... 67 1014828 6 67 10149 6 177 1014956 6 156 10 19 1014972 6 49 1014988 6 49 10150 6 177 1015018 6 159 1015034 6 167 1015035 6 167 1015264 6 77 1015307 6 161 1015313 6 150 1015338 6 41 8 39 1015379 6 135 7 23 8 65 1015389 6 135 7 23 8 65 1015430 6 11 1015467 6 167 1015473 6 167 1015517 6 11 1015633 6 67 1015638 6 67 6 69 1015762 8 7 1015770 8 31 1015815 6 91 1015821 6 67 1015850 6 167 1015933 6 4 6 ...

Page 590: ...9 14 9 12876 6 7 12959 6 63 6 65 8 13 8 15 13015 6 94 8 35 13015 1 8 34 13016 8 35 13113 6 145 13124 6 85 7 21 13248 6 167 13611 6 169 13907 10 7 10 11 13959 9 3 14131 6 87 6 89 8 17 8 19 14330 6 43 14331 6 43 14432 6 169 8 28 9 11 9 13 14595 1 8 2 14601 6 44 8 3 14605 6 151 6 153 8 2 8 45 14700 6 32 8 37 14700 1 6 32 8 37 14700 2 6 32 8 37 14700 3 6 32 8 37 14700 4 6 32 8 37 14854 6 39 14877 6 25...

Page 591: ...8 8 5 8 7 24924 6 80 6 81 24928 1 7 3 7 5 7 7 9 14 24929 7 5 25014 6 42 6 47 6 65 6 67 6 69 25046 6 41 6 77 8 27 25047 6 61 7 16 25048 6 153 8 45 25179 6 73 8 23 25180 6 45 25181 6 119 25182 6 119 25186 6 8 6 11 25189 6 165 8 67 25195 6 28 25207 6 165 8 67 25212 6 165 8 67 25216 6 165 8 67 25217 6 44 25218 6 44 25219 6 17 25220 6 17 25312 9 15 9 16 25359 6 165 8 67 25360 6 173 25364 6 165 8 67 253...

Page 592: ... 6 45 6 47 8 5 32575 6 9 32580 6 9 6 13 32587 6 89 8 17 8 19 32590 6 89 8 17 8 19 32724 6 169 32759 6 151 6 153 8 45 32761 6 151 6 153 8 45 10 28 32798 6 136 32808 8 17 8 19 32814 8 3 32826 9 3 32895 6 41 32975 6 13 32978 6 91 6 93 6 135 7 23 8 65 32980 6 91 6 93 32981 6 153 8 21 8 45 32983 6 13 6 55 6 65 6 67 6 69 6 71 6 85 6 161 7 21 8 11 8 13 8 15 8 31 32984 6 91 6 93 7 5 7 7 8 21 32985 6 49 6 ...

Page 593: ...153 15 7 369154 15 17 369155 15 14 369156 15 23 369157 15 13 369158 15 15 369159 15 7 369160 15 9 369162 15 15 369163 15 15 369164 15 21 369165 15 15 369166 15 9 369167 15 15 369168 15 15 369169 15 5 369170 15 7 369171 15 3 369172 15 5 369173 15 7 369174 15 11 369175 15 15 369176 15 15 369177 15 15 369178 15 17 369179 15 13 369181 15 13 369182 15 3 369183 15 14 369184 15 15 369185 15 23 369186 15 ...

Page 594: ...05 6 71 371507 6 47 371508 6 47 6 49 371509 6 47 6 49 6 51 6 61 6 79 7 17 371511 6 47 371512 6 47 6 49 371513 6 47 371514 6 47 371516 6 47 6 49 371517 6 47 371518 6 47 6 49 371519 6 47 6 49 371520 6 47 6 49 6 57 371522 6 51 371523 6 51 371524 6 51 371525 6 51 371526 6 51 6 53 6 55 371527 6 51 6 53 6 55 371528 6 51 371529 6 51 371530 6 51 371532 6 57 7 9 7 11 371533 6 57 371534 6 57 371535 6 57 371...

Page 595: ... 7 13 372526 7 13 372527 7 13 372528 7 13 7 17 372529 7 17 372531 7 13 372539 7 17 372545 6 59 6 61 7 13 7 17 372569 7 13 372577 7 13 372579 7 17 372608 7 13 372610 7 13 372611 7 13 372612 7 13 372615 6 4 7 13 372653 16 17 17 17 372654 6 4 16 15 17 15 372655 16 26 17 21 17 23 372656 16 26 17 23 372657 16 26 17 23 372658 16 26 17 23 372659 16 26 17 23 372660 16 12 17 12 372661 16 21 17 19 372662 16...

Page 596: ...0 16 15 372812 16 17 372813 16 17 372814 16 17 17 17 372815 16 17 372816 16 21 372817 16 21 372818 16 3 372819 16 25 17 22 372820 16 25 17 22 372821 16 25 17 22 372822 16 25 17 22 372823 16 25 17 22 372824 16 25 17 22 372825 16 19 17 18 372826 16 19 17 18 372827 16 19 17 18 372828 16 19 372829 16 19 17 18 372830 16 19 17 18 372831 16 19 17 18 372832 16 17 372834 16 23 17 21 372835 16 23 17 21 3728...

Page 597: ... 11 13 12 14 12 38417 13 5 14 5 38418 13 17 14 17 38419 13 5 38420 11 13 13 14 14 14 38421 11 13 38449 13 9 38488 13 5 384971 7 17 384973 7 17 384974 6 59 6 61 7 13 7 17 384975 7 17 384977 7 17 384978 7 17 384979 7 17 384985 6 61 7 17 384986 7 17 384996 7 17 384998 6 130 384999 6 130 385000 6 61 7 17 385001 6 61 7 17 385002 6 61 7 17 385003 6 61 7 17 385004 6 61 7 17 385006 6 61 7 17 385007 6 61 7...

Page 598: ... 14 8 393700 11 7 13 8 14 8 393701 11 7 13 8 14 8 393702 13 8 14 8 393703 11 7 13 8 14 8 393705 11 8 13 9 14 9 393706 14 9 393707 11 8 13 9 14 9 393708 13 10 14 10 393709 13 10 14 10 393710 13 10 14 10 393711 13 10 14 10 393712 13 10 14 10 393713 11 9 13 10 14 10 393714 11 9 13 10 14 10 393715 14 11 393716 14 3 14 12 393717 11 11 13 12 14 12 393718 13 12 14 12 393719 14 13 393720 11 12 13 13 14 13...

Page 599: ... 393919 12 5 393920 12 5 393921 12 5 393922 12 5 393923 12 5 393924 12 5 393925 12 5 393926 12 5 393927 12 5 393928 12 5 393929 12 5 393930 12 5 393931 12 5 393932 12 5 393933 12 3 393934 6 4 12 3 393935 12 3 393936 12 3 393937 12 3 393938 12 3 393939 12 5 393940 12 5 393941 12 5 393942 12 5 393943 12 5 393945 12 5 393946 12 5 393947 12 5 393948 12 5 393949 12 5 393950 12 5 393951 12 3 393952 12 3...

Page 600: ...499 6 27 42639 6 29 6 31 42809 6 165 8 67 43203 6 15 43363 6 15 6 173 43454 6 9 6 13 43555 6 3 6 4 6 83 6 175 7 18 7 19 8 29 8 31 43611 8 9 43844 6 89 6 91 6 93 8 7 8 17 8 19 8 21 44031 6 9 6 171 44078 6 135 7 23 8 65 44310 6 32 8 37 44868 6 151 6 157 8 45 44869 6 149 6 161 8 46 44906 6 19 44961 6 169 7 7 45181 6 13 6 135 7 23 8 65 45223 8 32 8 33 9 3 45224 6 133 6 135 7 23 8 32 8 33 8 65 45299 6 ...

Page 601: ...1 11 52508 6 39 6 41 8 39 52580 2 8 28 52613 11 16 52615 6 15 52618 11 19 52720 11 9 52721 11 11 52722 11 16 52723 11 16 52724 11 9 13 10 14 10 52725 11 7 13 8 14 8 52726 11 5 52727 11 5 52728 11 7 52730 11 7 14 8 52734 11 7 14 8 52736 11 3 13 3 14 3 52741 11 11 52748 11 16 52751 11 16 52753 11 8 13 9 14 9 52756 13 7 14 7 52757 13 7 14 7 52759 13 5 52760 13 7 14 7 52764 11 10 13 11 14 11 52765 11 ...

Page 602: ...173 6 175 61176 6 173 61179 9 11 61181 6 173 6 175 61187 6 175 61188 6 175 61189 6 175 61245 6 175 61249 6 173 61252 9 11 61254 6 171 61257 6 173 61258 6 42 61259 6 163 61260 6 163 61261 6 163 61262 6 175 9 11 61265 6 173 61268 6 173 61271 6 175 61276 6 173 61364 8 35 61478 6 3 61489 6 27 6 31 10 24 61490 10 24 61515 8 3 61516 6 45 8 3 61517 6 45 8 3 61608 6 77 8 27 61611 6 73 8 23 61623 6 19 6162...

Page 603: ...10 17 74151 10 17 74152 10 17 74154 10 19 74159 10 17 74160 10 15 10 17 74161 10 19 74162 6 148 74163 6 155 8 47 10 7 10 9 74165 10 23 74166 10 23 74167 10 23 74168 10 23 74171 10 23 74176 6 32 8 37 10 26 74181 10 26 74182 10 26 74184 10 7 10 11 74186 10 25 10 26 74187 10 25 10 26 74188 10 25 10 26 74189 10 25 10 26 74190 10 26 74195 10 25 10 26 74210 10 7 10 11 74218 10 25 10 26 74223 10 7 10 11 ...

Page 604: ...76076 9 17 76087 6 43 76089 2 6 173 6 175 76113 6 9 6 179 76156 6 9 6 179 76157 6 173 76158 6 9 6 179 762094 15 25 76218 6 27 6 28 76234 6 133 6 135 7 23 8 65 76269 6 177 76290 6 45 76291 6 45 76306 6 133 6 135 7 23 8 65 76319 8 28 76321 8 28 76332 6 80 7 18 8 28 76335 6 3 8 28 76340 6 177 763477 10 15 10 17 763483 10 17 76353 6 177 76354 6 9 6 179 763887 15 12 76390 6 39 6 177 76391 6 177 76392 6...

Page 605: ...70 6 45 6 47 8 3 78190 6 37 78191 6 37 78517 11 3 13 3 14 3 78518 14 3 78519 14 3 78520 13 5 14 5 78521 14 5 78522 14 5 78523 14 5 78524 14 5 78525 14 5 78526 14 5 78527 14 5 78528 14 5 78529 14 5 78531 14 13 78560 6 177 78561 6 177 78562 6 21 6 23 78641 6 176 78642 6 177 78670 6 163 78673 6 163 78695 6 177 78802 6 4 79066 6 41 8 39 79067 6 41 8 39 79068 6 41 8 39 79069 6 41 8 39 79070 6 41 8 39 7...

Page 606: ...17 13 17 15 17 18 17 19 17 21 17 22 17 23 9005186 17 5 9005188 17 5 9005189 17 5 9005190 17 7 17 9 17 15 9005191 17 9 9005192 17 18 9005193 17 18 9005194 17 15 17 18 9005195 17 7 9005196 17 5 9005197 17 3 9005198 17 3 9005199 17 3 9005200 17 3 9005201 17 3 9005202 17 7 9005203 17 7 9005204 17 7 9005205 17 7 9005206 17 7 9005207 17 7 17 8 9005208 17 11 17 13 17 15 17 21 9005209 17 15 17 19 9005210 ...

Page 607: ...rrel Trip 6 177 Base Brg Hsng 6 79 Base Fuel Filter 14 5 Battery 12v 0700cca Ah Wet 8 35 Battery 12vdc 1000cca Ah Wet Ul 8 34 Battery 540 CCA 6 94 Bearing 6 17 6 18 6 27 6 28 6 29 6 31 6 79 6 165 6 169 8 67 10 4 10 7 10 9 10 11 10 13 10 21 10 24 15 15 Bearing 0 25mm 16 5 17 5 Bearing 0 50mm 16 5 17 5 Bearing 0 75mm 16 5 17 5 Bearing Assembly Cup and Cone 6 35 Bearing Kit 12 7 12 12 15 5 Bearing Ki...

Page 608: ...et Exhaust 6 67 Bracket Exhaust Mounting 6 63 Bracket Exhaust Support 6 63 Bracket Filters Mounting 6 157 6 158 8 48 Bracket Fltr Fuel 6 91 Bracket Fltr Oil 8 11 Bracket Fuel Pump 13 5 Bracket Guard Alternator Hd Gm3 0l 6 55 Bracket Hose 6 9 6 11 Bracket L H not shown 6 19 Bracket LPG Tank 7 3 Bracket LPG Tank Mounting Replaced by None 9 14 Bracket Main 6 41 8 39 Bracket Manifold Mtg 550 1550 07 6...

Page 609: ...able Stl 0 63d X 0 75w 1h 6 71 6 91 8 11 16 15 Clamp Cable Stl 0 75d X 0 75w 1h 7 5 7 7 Clamp Cable Stl 0 75d X 0 88w 1h 8 19 Clamp Cable Stl 1 50d X 0 75w 1h 6 89 Clamp Cable Stl 2 00d X 0 75w 1h 6 91 6 93 Clamp Cable Stl 2 25d X 1 00w 1h 6 11 Clamp Deflector 6 175 Clamp Distributor 11 18 Clamp Fuel Pump 14 5 Clamp Fuel Tank 6 87 6 89 8 17 8 19 Clamp Hose 9 11 11 17 13 17 13 18 14 17 14 18 16 17 ...

Page 610: ... 6 173 Decal SRS 6 173 Decal SRS Cleaning Solution 6 175 Decal TENNANT Logo 6 173 Decal Warning Lock Scrubber Head 6 25 Deflector 6 28 Deflector Assembly Brush 6 21 Deflector Assembly Brush L H 6 23 Deflector Assembly Scrub Brush 6 18 Deflector Scrub Brush 6 18 Deflector Spray 6 175 Detent Kit 10 28 Diffuser Vacuum 1550 6 19 Diode and Rectifier Assembly 8 3 Diode Assembly LPG 7 3 Dipstick 12 7 15 ...

Page 611: ...91 Fitting Brs E90 Em05 Pm04 6 93 Fitting Brs E90 If05 Pm04 8 21 Fitting Brs E90 Pm04 Pf04 7 7 7 11 Fitting Brs Qdc Pf04 Lpg Fem 7 5 Fitting Brs Qdc Pf04 Lpg Fem 7 7 Fitting Brs Rst Pf04 69 16f 063 7 11 Fitting Brs Str 02mp Service 6 83 8 29 Fitting Brs Str Pf02 Pm06 8 5 Fitting Brs Str Pf04 Pf04 Bkhd 7 5 Fitting Brs Str Pm02 If05 8 19 Fitting Brs Str Pm02 Sm04 6 47 8 5 Fitting Brs Str Pm04 If04 6...

Page 612: ...tor 550 1550 6 11 Frame Main Tractor 1550 6 8 Frame Muffler 6 165 8 67 Frame Rear 6 177 Frame Scrubber Head 6 21 6 25 Frame Side Squeegee L H 6 23 9 19 Frame Side Squeegee R H 6 21 9 19 Frame Spray Deflector 6 175 Frame Squeegee 6 19 Fuel Filter Lock 7 3 Fueline Bleeder 16 23 17 21 Fueline Cyl 1 16 23 17 21 Fueline Cyl 2 16 23 17 21 Fueline Cyl 3 16 23 17 21 Fueline Cyl 4 16 23 17 21 Fueline Retur...

Page 613: ...Sludge Removal 9 9 Handle Throttle Dsl 8 9 Handle Valve Cntrl 6 153 Harness Eng 3 0l Gm E cntrl 6 130 Harness Eng Gas 3 0l 2007 6 130 Harness Eng Lpg 3 0l 2007 6 130 Harness Engine Perkins 550 1550 8 33 Harness Injector Gas 3 0l Gm E Cntrl 6 130 Harness Lpg Injector 3 0l Gm E Cont 6 130 Harness Main 550 1550 Gas Lpg 6 130 Harness Main Dsl 550 1550 Cat 8 63 Harness Main Gas Lpg 550 1550 6 130 Harne...

Page 614: ...17 Hose Mold 62 To 75 7 13 7 17 Hose Mold 62 X 37 0 7 13 Hose Mold 1 88od To 1 50id 550 07 6 77 Hose Oil Cooler 11 17 13 18 14 18 Hose Oil Drain 8 11 16 15 Hose Pump Inlet 6 171 Hose Pump Outlet 6 171 Hose Pvc Clr 0 38id 0 56od 13 00l 7 11 Hose Pvc Clr 0 38id 0 56od 36 00l 8 7 Hose Radiator 6 73 8 23 Hose Radiator Lower 6 75 8 25 Hose Radiator Lower 550d 8 27 Hose Radiator Upper 6 75 8 25 Hose Rad...

Page 615: ...t Connector Coolant Sensor 10 36 10 37 Kit Connector Gas Injector 10 37 Kit Connector Govnr 10 36 10 37 Kit Connector Sensor Iat 10 36 10 37 Kit Connector Sensor Map 10 36 Kit Conrod 15 5 Kit Contact And Brush 64433 000 En 6 32 8 37 Kit Ftg Coolant Gas 10 37 Kit Ftg Coolant Lpg 10 36 Kit Maint 800hr 550 G Lp D 6 4 Kit Org Injector And Reg Gas 10 37 Kit Org Injector Top And Bottom Lpg 10 36 Kit Pis...

Page 616: ...lar 3044c 9 20 Manual Service Eng Cat C3 4 9 20 Manual Service Eng Gm 3 0l 9 20 Manual Service Perkins 700 Series 9 20 Mat Floor 6 9 Meter Hour 6 133 Mirror Kit Rear View 9 18 Mirror Rear View 9 18 Module 11 18 12 5 Module Ecu Gas GM 3 0l 6 59 Module Ecu Gas Gm3 0l 2007 6 61 Module Ecu Lpg GM 3 0l 7 13 Module Ecu Lpg Gm3 0l 2010 7 16 Molding Rigid 6 9 6 171 7 3 Molding Rigid 17 75 in 450 mm L 6 9 ...

Page 617: ...aint Airdry Gray 12oz Enamel 6 5 Paint Airdry Iron Gray 12oz Pwdr Coat 6 5 Paint Airdry Off White 12oz 6 5 Paint Airdry Teal 12oz Solid 6 5 Pan Assembly Oil 13 3 14 3 Pan Kit Oil Replmt 550d 1550d 15 21 Pan Wldt Floor 6 11 Pan Floor 6 8 Pan Oil W Gasket 16 15 17 15 Panel Wldt Cntrl Gas Lpg 6 11 Panel Wldt Cntrl Dsl 550 6 11 Panel Wldt Console Instmt 550 6 135 7 23 8 65 Panel Wldt Dash Board 6 8 Pa...

Page 618: ... Sealing 8 17 Plug Sensor Hole 6 173 Plug Shaft Ends 11 7 13 8 14 8 Plug 12 O Ring Ph 10 7 10 11 Plugbutton 6 73 Plugbutton 2 0 in 50 mm 6 133 Plunger 15 13 Pointer Engine Timing 11 11 13 12 14 12 Pole Piece 12 5 Poppet 10 9 10 13 Pouch Operator s Manual 7 5 in 190mm 6 15 Probe Liquid Level 6 173 6 175 Pulley 13 15 14 15 15 25 16 17 17 17 Pulley Assy Idler 6 79 Pulley Alternator 6 45 8 3 Pulley Cr...

Page 619: ... 11 7 12 9 13 3 13 7 13 8 13 9 14 3 14 7 14 8 14 9 15 3 15 5 15 7 15 9 15 11 15 12 15 13 15 15 15 17 15 19 15 21 15 23 15 25 15 26 15 27 16 3 16 15 17 3 17 15 Screw Replaced by None 15 5 Screw Set 10 25 10 26 Screw 38 16 X 1 00 6 61 7 17 Screw 38 16 X 4 0 6 79 Screw 38 24 X 4 0 6 51 Screw Bleeder 6 43 Screw Cap 10 7 10 9 10 11 10 13 10 15 10 17 10 23 Screw Cap Motor Hyd En 10 19 Screw Crankshaft 1...

Page 620: ...Screw Set 10 20 Screw Soc 31 18 X 1 0 6 79 Screw Soc 38 16 X 1 00 Al 6 61 7 17 Screw Soc 38 16 X 1 25 Al 6 47 6 49 Screw Soc 38 16 X 2 25 G5 6 49 Screw Soc 38 16 X 3 0 6 47 Screw Soc 38 24 X 1 00 6 79 Screw Soc 44 20 X 1 00 5 8 5 Screw Soc 44 20 X 2 00 8 5 Screw Soc 12 24 X 1 50 7 17 Screw Soc M06 X 1 0 X 16 12 9 8 5 Screw Soc M10 X 1 5 X 25 12 9 8 5 8 7 Screw Soc M6 X 1 00 X 70 7 17 Screw Soc M8 ...

Page 621: ...nt 6 8 Skirt 6 3 Skirt Deflector 6 18 Sleeve 6 15 6 17 6 18 6 27 6 32 6 39 6 45 6 165 6 177 8 2 8 3 8 37 8 67 15 11 Sleeve Alternator 6 51 6 53 6 55 8 22 Sleeve Bearing 6 176 6 177 Sleeve Brake Lever 6 42 Sleeve Hose 6 143 6 145 8 43 Sleeve Nyl 58 35 0l 6 147 Sleeve Nyl 37 25 0l 6 147 Sleeve Nylon 6 169 Sleeve Throttle Bosch Plstc 7 13 Sleeve Tube Assembly 14 5 Slide L H 6 31 Slide R H 6 29 Slider...

Page 622: ...hermostat Cat 17 17 Thermostat and Gasket 11 15 13 16 14 16 Thermostat Coolant 16 17 Thumbscrew Filter Hold Down 6 175 Tie Cable 6 169 6 171 9 3 Tie Cable Nyl 14 5l 30w 4 0 Max D 7 7 Timer 12vdc 15s 6 161 Timing Gear Cover 15 11 Tip Nozzle 13 5 14 5 Tire 6 34 Tire and Wheel Assembly 6 34 Tool Assembly Sludge Removal 9 9 Tray Wldt Drip Gas 3 0l 6 59 Tread Non Skid 02 2w 15 5l 6 179 Tread Non Skid 1...

Page 623: ... 0 31 Hardened 6 55 Washer Flat 0 31 Std 6 49 6 69 Washer Flat 0 34b 0 69d 06 Nyl 6 13 Washer Flat 0 38 Std 6 11 6 49 6 167 8 7 8 15 16 11 16 12 16 15 16 23 Washer Flat 0 38 Hardened 6 61 7 17 Washer Flat 0 38 Sae 6 55 Washer Flat 0 38 Std 6 69 Washer Flat 0 39b 0 75d 06 Nyl 8 9 Washer Flat 0 40b 1 12d 12 Stl Pl 6 167 Washer Flat 0 44b 1 00d 08 Ss 6 21 6 27 Washer Flat 0 50 Sae 6 11 6 155 6 156 Wa...

Page 624: ...g 6 133 Wire Harness Light 1550 9 3 Wire Harness Main Gasoline and LPG 6 119 Wire Harness Tractor Auto Squeegee 6 119 Wire Kit 9 4 9 8 Wire Kit Instrument Panel 6 133 Wire Kit Operating Lights 9 3 Wire Set Sparkplug 90 degree boots 12 5 Wire Coil 12 5 Wire Glow Plug 13 5 14 5 Wire Ground 6 51 6 53 6 55 Wire Lead 6 8 Woodruff Key 15 11 15 15 ...

Page 625: ...ave regarding our machine manuals If you find an error or have a suggestion please complete this postage paid form and mail it to us Thank you for helping us make zero defects a way of life at Tennant Manual No Rev No Publish Date Page Machine Report Error Suggestion Name Date Customer Number Company Address City State Zip Code ...

Page 626: ...GE NECESSARY IF MAILED IN THE UNITED SATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 94 MINNEAPOLIS MN POSTAGE WILL BE PAID BY ADDRESSEE Technical Publications 15 701 North Lilac Drive P O Box 1452 Minneapolis MN 55440 9947 TENNANT COMPANY ...

Page 627: ...ave regarding our machine manuals If you find an error or have a suggestion please complete this postage paid form and mail it to us Thank you for helping us make zero defects a way of life at Tennant Manual No Rev No Publish Date Page Machine Report Error Suggestion Name Date Customer Number Company Address City State Zip Code ...

Page 628: ...GE NECESSARY IF MAILED IN THE UNITED SATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 94 MINNEAPOLIS MN POSTAGE WILL BE PAID BY ADDRESSEE Technical Publications 15 701 North Lilac Drive P O Box 1452 Minneapolis MN 55440 9947 TENNANT COMPANY ...

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