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7.04 Control panel

Table 7.1 Buttons and switches on control panel

01

Potentiometer DELAY OF LABELLING START-UP

02

Potentiometer for LABEL vs. BACKLABEL

CENTERING

A

Switch to ENABLE INITIAL DELAY OF LABELLING

START-UP

B

Switch to ENABLE 2 LABELS PACKAGING WITH

COMBO REEL

C

Emergency push button

Photo 7.7 Control panel

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Summary of Contents for 900-01201-000

Page 1: ...TENCO S r l Unipersonale Via Arbora 1 16030 Avegno GE Italy P IVA 03111170100 tel 39 0185 79 556 r a fax 39 0185 79 412 e mail info tenco it Internet www tenco it BENCHTOPLABELLER M2R...

Page 2: ...g the crates or boxes 9 5 03 Opening the package 9 5 04 Handling the contents 10 CHAPTER 6 11 INITIAL INSTALLATION 11 6 01 Arranging the area 11 6 02 Positioning 11 6 03 Electrical connections 11 6 04...

Page 3: ...ntainer loading 19 9 02 Labelling 20 9 03 Container discharge 21 9 04 Adjustments 22 CHAPTER 10 33 MACHINE MAINTENANCE 33 10 01 Schedule checks and maintenance 33 CHAPTER 11 34 TROUBLESHOOTING 34 CHAP...

Page 4: ...g technical standards have been applied EN ISO 12100 1 Basic concepts general principles for design Basic terminology methodology EN ISO 12100 2 Basic concepts general principles for design Technical...

Page 5: ...of the CE ATEX labelling reported on the machine frame TENCO S r l Unipersonale Via Arbora 1 16036 Avegno GE Italia ANNO ALIMENTAZIONE MODELLO POTENZA MATR PRESSIONE ARIA CONSUMO ARIA MASSA Conforme a...

Page 6: ...to negligence of any kind TENCO is not responsible for damages to property or persons deriving from improper use of the machine or failure to comply with the instructions in the manual enclosed with t...

Page 7: ...chological and physical condition and must not be under the influence of alcohol drugs or medications that reduce alertness The operator must be aware of the dangers derived from use of the machine 4...

Page 8: ...e metal parts steel aluminum and copper separated from the plastic parts in PVC Recover the grease from the gearboxes found in the labeling station movement mechanism casing Finally take the separated...

Page 9: ...hat the forks are set symmetrically vs this centre of gravity Moreover the forks should be far enough apart to prevent the load from swinging or tipping over during transport 5 03 Opening the package...

Page 10: ...dling the contents Withdraw all the material from the package and bring the machine to the point where it is to be used this must be done following the same precautions followed when moving the packag...

Page 11: ...e in a stable position check that it is level make any necessary corrections and then lock the wheels or adjustable feet 6 03 Electrical connections Make certain that the power supply system has a dif...

Page 12: ...6 05 Direction of paper winding The rolls of labels front and back labels must be printed and rolled up as shown below...

Page 13: ...NO Technical specifications Production 500 bph Labelling tolerance 3 mm Work cycle analogic board Max number of stations 1 Paper passage 170 mm max Printer optional Motor DC motors encoder controlled...

Page 14: ...7 01 02 DIMENSIONAL MEASUREMENTS AND OTHER SPECIFICATIONS Photo 7 1 Main circuit breaker Photo 7 2 Emergency push button...

Page 15: ...retains the paper reel it is equipped with a friction system that let the paper roll scroll fluently without breaking the paper The peeling blade is made of stainless steel and upon request can be cov...

Page 16: ...Photo 7 5 Labelling side Photo 7 6 Labels reel installed...

Page 17: ...l panel 01 Potentiometer DELAY OF LABELLING START UP 02 Potentiometer for LABEL vs BACKLABEL CENTERING A Switch to ENABLE INITIAL DELAY OF LABELLING START UP B Switch to ENABLE 2 LABELS PACKAGING WITH...

Page 18: ...to 7 7 on the upper side of the control panel 8 01 02 STOPPING THE MACHINE It is possible to stop the machine while it s working by acting on the emergency push button in this case all machine movemen...

Page 19: ...below Container loading Labelling Container discharge 9 01 Container loading Open the pressing roll 1 and keep it opened Insert the container in the labelling position Pull the pressing roll down on t...

Page 20: ...l down on it the packaging goes ahead The container starts rotating and the selected labels are applied on it After all the labels have been applied the container stops rotating to allow its discharge...

Page 21: ...abelling phase put the pressing roll up to remove the labelled container Warning do not lift the pressing roll up to its end run because it causes a new labelling cycle to start with consequent waste...

Page 22: ...THE CONTAINER S DIAMETER To adjust the container diameter loosen the handle B move the pressing roll C in the desired position by referring to the ruler A beside and lock again the handle Photo 9 4 A...

Page 23: ...rns on 2 Position one label right by the reading head of the photocell 3 Push SET button the LED 1 green turns off and keep it pressed until the LED 1 green starts flashing 4 Scroll the paper band in...

Page 24: ...To change the height of the label from the bottom of the container loosen the nut D screw the lock 1 on or off until it reaches the right position then tighten again the nut D Foto 9 8 Adjustment of...

Page 25: ...SCHEME 1...

Page 26: ...SCHEME 2 paper path with square bottle...

Page 27: ...CHEME 1 d Re assemble the reel retaining plate M by leaning it against the paper roll and by pressing 3 4 mm on the compression springs Warning do not press completely the springs to avoid the paper r...

Page 28: ...pport Important in case of combo reels make sure that the label photocell is reading the same label as that being positioned 3 4 mm out of the blade 9 04 06 FINAL CHECK BEFORE INSERTING THE FIRST CONT...

Page 29: ...ifferent work cycles by manual overturning of the container The control panel has an additional switch to select the type of packaging square bottle active or not Before labelling some preliminary adj...

Page 30: ...ycle and perform all the required tests If necessary adjust the label output on the blade ref par 9 04 05 Step 4 Loosen the screw 1 move the carriage up to its upper end push it totally on the right t...

Page 31: ...e pressing roll A photo 9 16 to make the work cycle start The carriage lowers itself to perform the labelling Once labelled the container the carriage raises to its upper end and the machine stops wai...

Page 32: ...7 7 Case 2 To adjust the centering between label and spot use the potentiometer 1 on the control panel photo 7 7 Case 3 To adjust the label alignment loosen the screw photo 9 17 and incline the peeli...

Page 33: ...paper every 5 000 10 000 labels clean using a nitre diluent or acetone and a clean cloth b Clean the label application rollers every 5 000 10 000 labels using a nitre diluent or acetone and a clean cl...

Page 34: ...is set against the path bushing Check that the label is 3 4 mm out of the blade photo 9 10 03 THE PAPER BREAKS AS IT WINDS ALONG ITS PATH Check that the plastic paper driving bushing doesn t fray the...

Page 35: ...CHAPTER 12 SCHEMES...

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