T50 SERIES PID Controller
User's Manual
T50 series
T52 T53 T54 T57 T59
www.temcoline.com
HEATING
&
COOLING
Selectable for All models
Page 1: ...T50 SERIES PID Controller User s Manual T50 series T52 T53 T54 T57 T59 www temcoline com HEATING COOLING Selectable for All models ...
Page 2: ...대 10배 까지 빨라집니다 Function of menu return Useful Features Use the menu return function to speed up the setting up to 10 times faster If you press the up key while pressing the set key in any setting menu you can move to the corresponding upper menu and move to the desired menu immediately F u n c t i o n o f m e n u r e t u rn ...
Page 3: ...listed in this manual The contents of the manual may be changed without notice The product is designed to be used installed on a control panel This manual is copyrighted and may not be copied in part or in whole without permission The manufacturer takes no responsibility for direct or indirect damages caused by careless operation or operation under unpredictable or risky environments Safety requir...
Page 4: ...el to avoid an electric shock 7 Do not attempt to disassemble modify and repair 1 Please conduct an inspection when water has entered the product It may cause short circuits fires and malfunction 2 This controller should be used indoors It may shorten the controller s life or give an electric shock 3 Observe the rated voltage and specification It may cause a fire or shorten the controller s life 4...
Page 5: ...enu and Setting method 10 Flow Chart Parameter structure 11 Easy function Safety function 12 Functions of each setting group 1 Control group setting 2 Set value SV group setting 3 Auto tuning AT group setting 4 P I D group setting 5 Heater ammeter HBA group setting 6 Alarm ALARM1 2 3 group setting 7 Retransmission group setting 8 Communication group setting 9 Output group setting 10 Input group se...
Page 6: ... 4 5 6 7 Option 0 1 2 Option 0 1 96 W x 48 H x 77 D 96 W x 96 H x 77 D 48 W x 48 H x 77 D 72 W x 72 H x 77 D 1 Ordering Information 1 Size 2 Control mode 4 Power supply voltage 5 1 Size 3 Optional function 2 Control mode 4 Power supply voltage S C L SINGLE Heating or Cooling control Normal type Single Heating cooling type Dual integration Dedicated product for monitoring and controlling the temper...
Page 7: ...5 Alarm output 2 D I SV1 2 3 External digital input Communication RS 485 MODBUS ASCII RTU Heater ammeter HBA CT Heater break alarm Basic function Option code Basic function Option code 0 No option Basic function Option code 0 No option Basic function Option code 0 No option Ex T52 T53 C00 Ex T54 C10 Ex T57 C10 Ex T57 C20 Ex T59 C10 Ex T54 C20 Ex T54 C30 Ex T54 C40 Ex T54 C50 Ex T54 C60 Ex T54 C70 ...
Page 8: ...g 1 5V input 30 the interior jumper switch must be relocated When using current input use the resistor 250Ω on input terminal Input type Input Code Temperature range Remarks Accuracy K J E T R B S L N U C W5 D W3 JPt100Ω JIS KS Pt100Ω DIN IEC 0 100mV DC 10 20mV DC 1 5V DC 4 20mA DC 1 2 15 3 16 4 5 6 7 8 17 9 10 14 11 12 13 20 22 21 23 33 32 30 30 0 3 of FS 1 Digit RTD Voltage V DC mV DC Current 20...
Page 9: ...than 3 seconds short shortly 5 times Alarm 1 type setting No 1 21 Alarm 2 type setting No 1 20 Alarm 3 type setting No 1 20 Alarm 3 Setting value Alarm setting Alarm 3 Dead band setting Hysteresis Alam1 delay time setting off 1 240 sec Alam2 delay time setting off 1 240 sec Alam3 delay time setting off 1 240 sec ALARM3 enabled when output SSR 1 or SCR 2 is set Alarm 1 and Alarm 2 dedicated outputs...
Page 10: ...des a powerful function that can logical sum or OR the alarms 1 to 3 When alarms 1 to 3 are set to one port it is necessary to set only one of the process high and process low or if the process high and the process low are mixed and the port is specified as one port process high When the cooling output is set to RELAY 3 by selecting the heating cooling dual control mode the AL2 OUT2 port is used a...
Page 11: ... heating output of cooling output of cooling T50 SERIES 3 Dead band setting It is used only for heating cooling control and sets the dead zone area of heating and cooling Example Model T54 C10 SSR P I D 제어 SCR 4 20mA P I D 제어 RELAY P I D 제어 1 2 3 PID group menu Select group default Dead band setting 100 100 short Press and hold key for more than 3 seconds in any menus to return to Normal operation...
Page 12: ...1 T52 48x96 mm Dimensions 2 T53 96x48 mm Dimensions 3 T54 48x48 mm Dimensions 10 0 77 0 96 0 91 0 48 0 96 0 96 0 48 0 48 0 43 6 10 0 77 0 8 8 48 0 44 9 48 0 77 0 48 0 T52 T53 96x48 Panel cutouts Unit mm 45 0 5 92 0 5 Min 30 Min 20 T54 48x48 Panel cutouts Unit mm Min 17 Min 17 45 0 5 0 45 0 5 0 ...
Page 13: ...2 0 9 0 77 0 72 0 67 0 72 0 77 0 96 0 91 0 10 0 96 0 96 0 Unit mm Unit mm T57 72x72 Panel cutouts Unit mm Min 20 68 0 5 68 0 5 Min 30 T59 96x96 Panel cutouts Panel cutouts CTL 6 S U RD TS 9W Temcoline Min 20 92 0 5 92 0 5 Min 30 HBA option Heater break alarm Current transformer CT using 800 1 CT of TS 9W or CTL 6 S ...
Page 14: ...he two locations at top and bottom 13 figure 1 Top side figure 2 Bottom side figure 3 Fixing completion Hole of fixing screw Hole of fixing screw Bracket hole Bracket hole Bracket hole Turn the screw 2 3 times after contact with panel Panel Panel Process the mounting hole referring to the panel machining dimensions of the previous page on the panel Insert this device from the front of the panel Af...
Page 15: ...e of 0 74 to 0 90 N m 2 Cautions for terminal wiring Signal lines and power lines should be separately wired to avoid the effects of noise Use a crimp terminal to wire the terminals Tighten the terminal screws with a tightening torque of 0 74 to 0 90 N m Please use the following form of crimp terminal M3 5 SCREW Crimp terminal Less then 7 2 mm Less then 7 2 mm ...
Page 16: ...gs 1 T52 48x96 mm T53 96x48 mm 2 T54 48x48 mm D I 1 D I 2 OPTION OPTION1 T52 S10 T53 S10 OPTION1 T54 C1X OPTION2 T54 C2X OPTION4 T54 C4X OPTION6 T54 C6X OPTION5 T54 C5X OPTION7 T54 C7X OPTION2 T52 C10 T53 C10 OPTION D I T52 T53 T54 D I D I OPTION3 T54 C3X D I D I D I D I D I D I D I D I D I D I ...
Page 17: ...Terminal C T 800 1 input terminals for Heater break alarm Terminal It is an external input DI terminal various functions can be set with external switches according to DIS 1 5 1 OFF 2 SV 1 3 3 run stop 4 4 auto manual 5 alarm reset Terminal The input sensor type is changed according to the input setting number with the univeral input terminal Terminal RS 485 communication terminals completely isol...
Page 18: ...C W5 D W3 Platinum RTD KPt100 KS JPt100 JIS Pt100 DIN Current input A 4 20mA DC Voltage input V 1 5V DC 10 20mV DC 0 100mV DC 2 wires RS485 totally independent isolation structure Max speed 19 200bps Max connect no 99 devices 32 devices recommended Support protocol PC Link TL Link Modbus ASCII Modbus RTU Rating 100 240V AC 50 60Hz voltage operating range 85 265V AC Option Rating 24V AC or DC opera...
Page 19: ...lue red color Flash every 0 5 second during auto tuning Display the set value codes and modes Lights when the control output is ON Lights when the SV2 is displayed Lights during the alarm is ON Use to move the menus to store and to operate Use to shift the digits Use to decrease set value and to move the menu Use to increase set value and to move the menu Displays cooling output during heating coo...
Page 20: ...when SSR 1 or SCR 2 is chosen as the output mode Alarm 1 output will be in main relay Refer to page 8 for details 3 Initial display on power supply T54 SERIES basis Model Name Firmware version display Output type indication Input type indication 0 Basic type No option 1 RET ALARM1 2 2 HBA CT ALARM1 2 3 DI ALARM1 2 4 RET RS 485 5 HBA CT RS 485 6 DI SV1 2 RS 485 7 RS 485 ALARM1 2 0 RELAY ON OFF cont...
Page 21: ...ire on the input group and the output group menus The input type settings must be configured first before changes to other set values are made When the input type is changed all other parameters set values are reverted to their factory default 3 Select the desired set value SV 4 Please set auto tuning or P I D values to suit the operating environment Auto tuning is recommended except under special...
Page 22: ...once shortly Press once shortly LEVEL 1 3 If the P value is set to OFF even when the P I D control output 1 2 or 3 is selected it operates in the ON OFF mode SETTING CODE CONTROL OUTPUT RELAY ON OFF CONTROL SSR P I D CONTROL SCR 4 20mA P I D CONTROL RELAY P I D CONTROL 0 1 2 3 INPUT T C CODE TEMP RANGE K J E T R B S L N U C W5 D W3 1 2 15 16 3 4 5 6 7 8 17 9 10 200 1370 199 9 999 9 200 1000 199 9 ...
Page 23: ...ning When auto tuning begins the auto tuning command lamp will flash every 0 5 second and will turn off upon completion of the auto tuning process Please refrain from operating the keys while auto tuning is in progress 편리한 기능 순간이동 기능을 사용하면 설정속도가 최대 10배까지 빨라 집니다 순간이동 기능 임의의 위치 설정 메뉴에서 SET키를 누른상태 에서 UP키를 누르면 해당되는 상위 그룹 메뉴로 순간 점프하여 빠르게 원하는 메뉴로 이동할 수 있습니다 순 간이동 기능 Useful Features Use the menu return f...
Page 24: ...mpler user interface while retaining functionality 3 초 SET SET 3 초 SET 3 초 SET SET SET 0 5 초 SET SET SET AUTO TUNING 3 sec 3 sec 0 5 sec 3 sec 3 sec If the device is left idle for approximately 50 seconds after entering a setting menu other than the operation mode it will return automatically to the operation mode OPERATION MODE SETTING MODE Function of menu return If you press the up key while pr...
Page 25: ... manual operation mode EASY ON User setting menu operation mode operation mode SV NO 1 3 sec 3 sec 3 sec 3 sec SV NO 3 SV NO 2 Setting method After manual operating must be return to the normal operation mode In condition of Mvn ON Mvn display screen Present Mvn Out 85 2 sec operation mode operation mode 3 sec 3 sec Mvn ON PV SV PV SV Setting method Mvn Manual Operation can be used for testing the...
Page 26: ...tings have been configured LEVEL display range by setting operation mode LEVEL 1 3 3 sec 3 sec LEVEL Lock Locking all setting and control menus LEVEL 0 This may only change the target SV DISP LEVEL 1 menu group 0 1 DISP LEVEL 3 menu group 0 9 ALL DISP LEVEL 2 menu group 0 7 Once auto tuning has been completed setting menu display limit will be set automatically at level 2 to ensure safety and prev...
Page 27: ...t can prevent accidents so that the life of the heater can be predicted in advance and prepared in advance It is accumulated up to 9999 days 23 hours 59 minutes about 27 years or more Press the key a short time to advance to the next function menu What is the control loop alarm LBA LBA is a function that outputs an alarm when the input sensor does not change even if the control output is output fo...
Page 28: ...aximum or minimum value of input PV is recorded until you disable this feature you can check the maximum or minimum value to identify the problem If you turn on Enbs in the special function setting menu In the General Settings group menu Abs a group menu is created 5 deviation has occurred 7 deviation has occurred After compensation temperature Actual temperature Input compensation for each sectio...
Page 29: ...tomatically optimized as monitoring dedicated devices In the indicator mode only 4 HBA setting group 5 ALM setting group 6 TRS setting group 7 COM setting group 9 IN setting group and special function setting menu can be set In the HBA setup menu the ammeter function and the overcurrent HOC alarm and the HBA alarm are used as the current lower limit alarm function SV window can be used as a genera...
Page 30: ...00 0 1370 EU 0 100 EUS 0 0 EUS 100 1570 INPUT 200 0 1370 EUS 0 100 0 200 1570 Enter to control group Control zone selection Fast mode selection Initial rising temp setting Ramp function Initial drop temp setting Ramp function Time Hour Minute unit selection Ramp function External digital input ON OFFswitch OFF ON OFF ON OFF EUS 0 100 OFF EUS 0 100 MIN HOUR OFF SV1 2 3 RUN STOP AUTO MANUAL ALARM RE...
Page 31: ...lue on External contact input SV n SV selection mode by external contact signal NO external contact signal display the SV1 display the SV2 display the SV3 SV3 SV2 external signal display selection DIS selection OFF OFF OFF OFF ON ON ON ON Please use a non voltage contact relays switches for direct input If a non contact device such as a semiconductor are used please operate within the ranges ON un...
Page 32: ...must be set to SV n When it is OFF it is selected by setting value number selection SV no 3 Auto tuning AT group setting Before the PID temperature controller can be used for the first time the P I D values must be tuned The auto tuning function finds the optimal value by tuning automatically according to the load factor and other conditions Please make sure that the controller is tuned before usi...
Page 33: ...to set automatically or manually the anti reset wind up ARW value Pressing again the key will display the PID selection mode where you may choose to view the group PID parameters by selecting 0 3 For example when 0 is selected in the PID mode no PID values will be shown Use the key to select 1 and then press the key to view the PID values for group 1 Selecting 2 and 3 will display the values for g...
Page 34: ... RP EU 100 0 PID control PID control Always PID group selection Always Always ntegral time OFF Heating and Cooling type ZONE ON AUTO 1 20 0 240 sec 60 sec 50 0 3 0 EU 100 0 display description setting range condition initial value The meaning of the n symbol in the table indicates that there are a total of three groups SV1 3 such as n P In other words you can set the P I D parameter values separat...
Page 35: ...follows In case of heater break alarm A1TY Alam 1 type set must be set to 21 to use Hdb Heater break alarm Dead band or hysteresis This function is to prevent malfunction when the current change approaches or exceeds the set value HbS Heater break alarm start point setting Displayed only when control output 3 is used Set when using power control element such as TPR Hdb Setting value maximum curren...
Page 36: ...alam1 Delay time of alam2 Delay time of alam3 Alarm 1 output value setting Alarm 2 output value setting Alarm 3 output value setting Setting of the first alarm output port Setting of the second alarm output port Setting of the third alarm output port OFF 1 21 OFF 1 20 EUS 0 0 100 0 OFF 1 240 sec PV alarm Deviation alarm EU 100 0 100 0 AL1 AL2 AL3 Always Always Always Always When using Alarm 1 When...
Page 37: ...alling When temperature is rising OFF ON ON Alarm setting value High ON Hysteresis OFF OFF Low High OFF OFF OFF ON ON ON Temperature When temperature is falling When temperature is rising Alarm setting value Hysteresis Negative temp value setting Low Temperature When tem perature is falling When tem perature is rising High OFF OFF OFF ON ON Alarm SV ON Hysteresis Heater break alarm HBA Control Loo...
Page 38: ...tted value upper limit RET H to 99 6 and change the transmission output lower limit RET L to 0 3 When the retransmission output mode RET is changed back to the PV retransmission output mode the correction is completed When the low limit alarm is used when the power is turned on and the temperature rises unnecessary low limit alarm occurs during the rise When the hold function is enabled the low al...
Page 39: ...or the reference this program has advanced recording functions MODA Modbus ASCII This ASCII based protocol is commonly used in the industry and is easy to use MODB Modbus RTU This binary based protocol is the most widely used standard protocol in the industry and has a high speed Sync Master Slave A system of Sync communication is configured with a master controller and a number of slave controlle...
Page 40: ...ive READ The device is capable of reading up to 32 consecutive D Register contents The D Register contents can be edited one at a time The device is capable of writing up to 32 consecutive D Register contents Single D REGISTER WRITE D REGISTER consecutive WRITE Code 03 06 16 Description The Modbus support device uses as address 400001 400999 in the 16 bit holding registerrange whichincludes400001 ...
Page 41: ...3 D 3 Dc 3 I 3 Ic 3 MR 3 DB PID NO UP RT DIS ALM STS DN RT RTMU RIFT Run Stop Hi Lo RS Md HoLd Auto Man M MVn HCM1 ADE STS ERR STS MOD STS HoPt DAY Peak Hold Keep Time HoPt MINUTE 400004 400008 400012 400016 400020 400024 400028 400032 400036 400002 400005 400009 400013 400017 400021 400025 400029 400033 400037 400003 400007 400011 400015 400019 400023 400027 400031 400035 400006 400010 400014 400...
Page 42: ...me Cycle time of cooling output Cooling gain setting Hysteresis ON OFF control Hysteresis action selection when ON OFF control Output1 volume when input disconnected OUT1 Output2 volume when input disconnected OUT2 High limit of output Low limit of output 0 ON OFF 1 SSR 2 SCR 3 Relay Refer to p9 2 2 REV Reverse action DIR Direct action Dual Heating Cooling 1 SSR 2 SCR 3 Relay P9 2 2 refer to the O...
Page 43: ... OL H Setting range 3 Selection function for Hysteresis ON OFF control mode OUT 0 1 HYS T NORM selection 2 HYS T HALF selection WhileHysteresisoperationin HALF mode theoperationofHeatingandcoolingissame and NORM is factory default Hysteresis _ACT REV heating operation SV ON OFF _ACT DIR Cooling operation Hysteresis SV ON OFF Hysteresis SV ON OFF 1 Setting output amount for the event that input has...
Page 44: ...need to be reconfigured Enter to input setting group Input type selection Input temperature unit selection High limit Low limit Decimal point positioning On voltage input Scale high On voltage input Scale low On voltage input Input digital filter Input value correction Correcting upper limit of input Burn out selection 1 33 refer to P7 2 Within input range refer to next page but Fr H Fr L 0 1 2 3 ...
Page 45: ...4 0 0 6 Correcting upper limit of input value GAIN 1 Input type selection 2 Input unit selection This is the first thing that needs to be checked and set before using the T50 as the settings here will cause other parameters to be reset to their typically optimal values for that specific type This selects the unit of temperature measurement to be displayed when using temperature sensors The Celsius...
Page 46: ...put group setting or overheating 3 OVR Out of minimum input range refer to input group setting or overcooling 4 SYS E SYSTEM setting error or Memory damage request for repair 5 RJC E RJC Sensor damage or PCB burn request for repair 6 EEP E EEPROM damage request for repair 7 COM E Communication ERROR request for repair 8 AT E Auto Tuning Error Checking heater break or controller 45 ...
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Page 48: ...TEMCOLINE Co Ltd Misung Bldg 217 1 Gurojungang ro Seoul 08216 Korea Tel 82 2 3667 5521 Fax 82 2 2632 5549 E Mail sales temcoline com www temcoline com Rev 501905 01 ...
