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14

SYMPTOM   

POSSIBLE   

ACTION

CAUSES

No flow

Low Pressure

Intermittent discharge

from P&T or P valve(s)

Continuous

discharge from

P&T or P valve(s)

Mains service valve not open

Blocked filter.

Service valve not fully open or
partially blocked filter.

Restricted delivery pipework

Low mains pressure.

Expansion vessel pressure below
3.0 bar or faulty.

Wrongly set or faulty Inlet Pressure
Reducing Valve.

Defective expansion relief valve or
debris or scale on seating of valve.

Defective or incorrectly set cylinder
thermostat (ie temperature set too
high) allowing water to overheat.

Crossflow from uncontrolled cold
water mains supply to mixer tap or
shower valves.

Faulty expansion vessel.

Open stop valve or replace.

Clean filter in base of Pressure
Reducing Valve.

Ensure service valve is fully open or
clean filter in PRV.

Replace damaged or
old pipework.

Check incoming mains pressure or
discuss with local water supplier

Replenish or replace in accordance
with instructions in the maintenance
section.

Replace PRV

Operate expansion relief valve
mechanism to clear debris.
If discharge does not stop replace
expansion relief valve.

Check setting and operation of
cylinder thermostat (55-65

o

C).

Replace if necessary.

Check mixer taps and shower valve
and fit check valves or area 
pressure controls if required.
Alternatively supply cold water to
mixer tap or shower valves from
balanced supply position on inlet
control set.

Recharge or replace.

Water fails to heat

Not enough

hot water

Water not

hot enough

Water fails to heat

Boiler not working.  Pump and/or
control valve not operating.

Cylinder thermostat upper limit stat
has operated.  

Cylinder too small.

Boiler not providing enough heat.
Cylinder thermostat settings
incorrect.

Upper limit cut-out switch has
operated in immersion heater.

Check boiler controls.
Check control functions and
replace faulty parts.

Reset the button on the dual
cylinder thermostat after
investigating cause of overheating.

Check storage specification is
adequate.  Telford Service
Department can help.

Adjust thermostat to between 55

o

C

and 65

o

C.  Ensure boiler

thermostat is set to above 75

o

C.

Turn off electricity supply, open
cap of I/H and reset cut-out
(red button) or press external reset
button if fitted.

PROBLEM

Solving:

INDIRECT

DIRECT

NEW TORNADO/TEMPEST 25336  19/4/05  12:25 PM  Page 5

Summary of Contents for Tempest Stainless

Page 1: ...TER MANUFACTURERS ASSOCIATION Tel 01952 257963 Fax 01952 253452 Furrows Business Park Haybridge Road Wellington Telford Shropshire TF1 2FE www telford group com NEW TORNADO TEMPEST 25336 19 4 05 12 25 PM Page 1 ...

Page 2: ...PRODUCTS STAINLESS Tornado Tempest Stainless Installation Guide NEW TORNADO TEMPEST 25336 19 4 05 12 25 PM Page 2 ...

Page 3: ...ING TO INSTALLER This installation is subject to building regulation approval notify Local Authority of intention to install Use only manufacturer s recommended replacement parts Installed by Name Address Tel No Completion Date Water Supply Pressure Max 12 Bar Min 1 5Bar Electric Immersion Heaters 14 3kW 230V AC Operating Pressure 3 BAR Expansion Vessel charge Pressure 3 BAR Expansion relief valve...

Page 4: ...d First Annual Service Third Annual Service Fourth Annual Service Fifth Annual Service Sixth Annual Service Seventh Annual Service Eighth Annual Service Ninth Annual Service Tenth Annual Service PRODUCTS STAINLESS NEW TORNADO TEMPEST 25336 19 4 05 12 25 PM Page 4 ...

Page 5: ... clear debris If discharge does not stop replace expansion relief valve Check setting and operation of cylinder thermostat 55 65o C Replace if necessary Check mixer taps and shower valve and fit check valves or area pressure controls if required Alternatively supply cold water to mixer tap or shower valves from balanced supply position on inlet control set Recharge or replace Water fails to heat N...

Page 6: ...3 Tornado Stainless Tempest Stainless NEW TORNADO TEMPEST 25336 19 4 05 12 25 PM Page 6 ...

Page 7: ...st Stainless mains pressure systems require an annual safety check by a competent person Failure to carry out this safety check may invalidate the warranty Use only approved DZR brass compression fittings for cylinder connections STEP 2 Measure the area in which you plan to install the Tornado and Tempest Stainless and ensure that the floor can support the weight of the cylinder when full Heat up ...

Page 8: ...13 PIPE WORK LOGIC LAYOUTS S PLAN SYSTEM CYLINDER VALVE HEATING VALVE NEW TORNADO TEMPEST 25336 19 4 05 12 25 PM Page 8 ...

Page 9: ...DER VALVE 8 2 10 9 GRY B N GRY B 2 10 5 9 N HEATING VALVE THE BOX NUMBERS INDICATE THE POSITION ON WIRE CENTRE COLOUR CODES BROWN BR ORANGE ORG GREY GRY BLUE N NEUT EARTHS ARE NOT DRAWN INSTALL AS NECESSARY NOTE THE CONTROLS PROVIDED MUST BE USED ONE IMMERSION HEATER REQUIRES A 16 AMP SUPPLY TWO IMMERSION HEATERS REQUIRE A 32 AMP SUPPLY FAILURE TO INSTALL WILL INVALIDATE GUARANTEE DRAWING SHOWS S ...

Page 10: ... valve which reduces the pressure to 3 0 bar this is factory set and should not be adjusted and then through the expansion valve factory pre set to 5 0 bar The Inlet Control Group also includes a single check valve and filter NB Upon commissioning if the incoming pressure is less than 3 0 bar the expansion vessel pressure should be adjusted to 0 2 bar less than the incoming water pressure Ensure t...

Page 11: ...ial part of the safety requirements for indirect mains pressure cylinders and should be installed on the primary flow to the cylinder with port B embossed on side of valve body to the cylinder The valve will open and close on receiving a signal from the cylinder thermostat No further control is required for the hot water in a two zone valve system This valve must also be used in a flow share Y Pla...

Page 12: ...ater control valves cylinder thermostat and energy cut out valves are guaranteed for two years from the date of manufacture This guarantee is only available in the United Kingdom of Great Britain and Northern Ireland Claims made against our Lifetime Guarantee must be supported with evidence of purchase and the product serial number along with a copy of the completed Benchmark Log Book Your Statuto...

Page 13: ...en fitted to the cylinder ensuring that the threads are sealed appropriately Checking for back pressure Back pressure from a faulty or uncontrolled mixer valve or appliance will cause the cylinder to over pressurise and may result in water being discharged from the expansion valves To check for back pressure follow the steps below Turn off cold water supply to cylinder whilst leaving cold supply t...

Page 14: ...ll the unit until water runs continuously from all of the open taps Open the service valve fully and close all hot taps Check for leaks Heat the water to 60o C Once the desired temperature has been reached the cylinder should be isolated and drained to flush out any flux solder introduced during the installation process The filter in the inlet control set should be removed cleaned and re fitted se...

Page 15: ...ipework c be installed with a continuous fall d have discharges visible at both the tundish and the final point of discharge but where this is not possible or is practically difficult there should be clear visibility at one or other of these locations Examples of acceptable discharge arrangements are i ideally below a fixed grating and above the water seal in a trapped gully ii downward discharges...

Page 16: ...18m up to 27m Resistance created by each elbow or bend 0 8m 1 0m 1 4m 1 0m 1 4m 1 7m 1 4m 1 7m 2 3m see 3 5 3 9 3 9 a and Diagram 1 Worked Example The example below is for a G1 2 temperature relief valve with a discharge pipe D2 having 4 no elbows and length of 7m from the tundish to the point of discharge From Table 1 Maximum resistance allowed for a straight length of 22mm copper discharge pipe ...

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