Teledyne PROTEGE ZM User Manual Download Page 2

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087-0047, Rev. G/December 2019

PROTÉGÉ ZM

PORTABLE, ZERO-MAINTENANCE, SINGLE-GAS MONITOR

USER GUIDE

RELATED PRODUCT DOCUMENTATION

Document Title

Document

Number

Purpose

Protégé ZM System Guide

087-0048

Installation, configuration, operation, mainte

nance and troubleshooting information on the

Protégé ZM monitor, test station, applicable soft

ware and firmware.

Summary of Contents for PROTEGE ZM

Page 1: ...G ALL INDIVIDUALS WHO HAVE OR WILL HAVE RESPONSIBILITY FOR USING MAINTAINING OR SERVICING THIS PRODUCT MUST READ THIS ENTIRE MANUAL CAREFULLY FAILURE TO USE THIS EQUIP MENT PROPERLY COULD RESULT IN SERIOUS INJURY OR DEATH PROTÉGÉ ZM PORTABLE ZERO MAINTENANCE SINGLE GAS MONITOR USER GUIDE 087 0047 Rev G ...

Page 2: ...Teledyne Gas Measurement Instruments Ltd December 2019 RELATED PRODUCT DOCUMENTATION Document Title Document Number Purpose Protégé ZM System Guide 087 0048 Installation configuration operation mainte nance and troubleshooting information on the Protégé ZM monitor test station applicable soft ware and firmware ...

Page 3: ...or condition of any kind either implied or expressed including but not limited to the implied warranties terms or conditions of merchantability satisfactory quality and fitness for a particular purpose The Company may make improvements or changes in the product s described in this documentation at any time While every effort has been made to ensure accuracy in this guide no responsibility can be a...

Page 4: ...087 0047 Rev G December 2019 PROTÉGÉ ZM PORTABLE ZERO MAINTENANCE SINGLE GAS MONITOR iv This page is intentionally left blank ...

Page 5: ...tions Battery Use and Care 1 5 2 INTRODUCTION 2 1 2 1 Monitor Overview 2 1 3 OPERATION 3 1 3 1 Operating the Monitor 3 1 3 1 1 MONITOR LCD DISPLAY 3 1 3 2 Powering Up the Monitor 3 2 3 3 Monitor LCD Alerts Alarms 3 3 4 MAINTENANCE 4 1 4 1 Bump Testing O2 Calibration 4 1 4 1 1 BUMP TEST USING CALIBRATION ADAPTER 4 1 4 1 2 CLEARING A BUMP TEST INTERVAL ALARM ALERT 4 2 4 1 3 O2 CALIBRATION USING THE ...

Page 6: ...ORTABLE ZERO MAINTENANCE SINGLE GAS MONITOR LIST OF FIGURES LIST OF FIGURES Fig Figure Title Page 2 1 Major Parts of the Monitor 2 2 3 1 Monitor LCD Indicators 3 1 4 1 Bump Test Calibration Adapter Attached 4 2 4 2 Manual Bump Test Apply Gas 4 2 ...

Page 7: ...ABLES Table Table Title Page 1 1 Certifications and Approvals 1 2 2 1 Available Monitor Options 2 1 3 2 Monitor Power Up Sequence 3 2 3 3 Monitor Alerts and Alarms Descriptions 3 3 4 1 Self Test Procedure 4 3 4 2 Error Codes 4 5 A 1 Monitor Specifications A 1 B 1 Gas Interferences B 1 C 1 Applicable Parts List C 1 ...

Page 8: ...087 0047 Rev G December 2019 viii PROTÉGÉ ZM PORTABLE ZERO MAINTENANCE SINGLE GAS MONITOR LIST OF TABLES This page is intentionally left blank ...

Page 9: ...guide assumes the reader has a basic knowledge of gas detection procedures The user guide is divided into the following topics INTRODUCTION OPERATION MAINTENANCE SPECIFICATIONS GAS INTERFERENCES PARTS TECHNICAL SUPPORT 1 1 Guide Conventions The following visual elements are used throughout this guide WARNING THIS ICON AND TEXT INDICATE A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD R...

Page 10: ...ertifications and Approvals Mark Class I Groups A B C D and T4 50 C to 50 C O2 40 C to 50 C H2S 30 C to 50 C CO II1G Ex ia IIC T4 Ga Ambient temperature 50 C to 50 C O2 40 C to 50 C H2S 30 C to 50 C CO ITS 12ATEX27643X Ex ia IIC T4 Ga Ambient temperature 50 C 50 C O2 40 C 50 C H2S 30 C 50 C CO IECEx ETL 12 0016X ATEX Directive EMC Directive Note The monitors covered in this manual have not been ev...

Page 11: ...hould be delivered to collection facilities Information on collection facilities is given by the local authorities or importer s representative For products sold in Europe the end of life procedures for battery operated electronic products must comply with the RoHS Directive 2002 95 EC the WEEE Directive 2002 96 EC and the Bat tery Directive 2006 66 EC These directives dictate how to dispose of th...

Page 12: ... WARNING TO PREVENT IGNITION OF AN EXPLOSIVE ATMOSPHERE READ AND ADHERE TO THE MANUFACTURER S MAINTENANCE PROCEDURES WARNING READ THIS MANUAL FOR INTRINSIC SAFETY PRECAUTIONS SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY RESULTING IN SERIOUS INJURY OR DEATH WARNING DO NOT ATTEMPT PART REPLACEMENT OR SUBSTITUTION AS THIS COULD IMPAIR THE INTRINSIC SAFETY RATING AND WILL VOID THE WARRANTY O...

Page 13: ...nd Care WARNING EXTENDED EXPOSURE OF THE MONITOR TO HIGH CONCENTRATIONS OF TOXIC GASES MAY RESULT IN DEGRADED SENSOR PERFORMANCE IF AN ALARM OCCURS DUE TO HIGH CONCENTRATION OF TOXIC GASES EXIT TO A SAFE AREA AND BUMP TEST OR RECALIBRATE AS NECESSARY CAUTION The battery cannot be recharged and is not replaceable CAUTION Discard monitor when battery indicator shows a fully discharged battery ...

Page 14: ...3M PROTÉGÉ ZM PORTABLE ZERO MAINTENANCE SINGLE GAS MONITOR ABOUT THIS GUIDE 087 0047 Rev G December 2019 1 6 This page is intentionally left blank ...

Page 15: ...e Hydrogen Sulfide H2S Carbon Monoxide CO and Oxygen O2 as detailed in Table 1 1 Monitor Types For any questions about the monitor or its operation refer to Section D TECHNICAL SUPPORT NOTE The monitor is supplied with factory default settings Some settings can be altered to suit varying applications Table 1 1 Monitor Types Gas Hibernation Mode Option Factory Default Alarm Set Points Oxygen O2 No ...

Page 16: ...ITOR INTRODUCTION 087 0047 Rev G December 2019 2 2 Figure 2 1 Major Parts of the Monitor shows the major parts of the monitor Figure 2 1 Major Parts of the Monitor NOTE The monitor is shipped with a calibration adapter refer to C 1 Applicable Parts List ...

Page 17: ...lay Figure 3 1 Monitor LCD Indicators WARNING IF THE MONITOR FAILS TO RESPOND PROPERLY UPON START UP OR IF CALIBRATION IS OUT OF DATE DO NOT USE THE DEVICE UNTIL IT HAS BEEN PROPERLY CALIBRATED FAILURE TO DO SO COULD RESULT IN DEATH OR INJURY NOTE You can change the monitor s default display using the IR Connect Software WARNING YOU MUST FAMILIARIZE YOURSELF WITH THE ICONS IN BOTH THE NON ALARM AN...

Page 18: ...r Power Up Sequence Action LCD Display Results Press hold the button for five 5 seconds The monitor starts and runs through a self test The monitor emits one audible beep All LEDs light and monitor vibrates All LCD display elements appear Next the LOW and HIGH alarm set points are displayed When a self test is successful the monitor emits one short beep and displays self test check icon months lif...

Page 19: ...bration every second High Alarm and Over Limit OL Alarm 2 fast flashes every second 2 fast beeps every second 2 fast vibrations every second Detector Life Countdown Alarm 8 slow flashes per minute 8 slow beeps per minute 8 slow vibrations per minute Bump Test Due Note LCD toggles between buP reading Alternatingflashes left and right every 5 seconds When Life Remaining displays 0 hours the detector...

Page 20: ...PROTÉGÉ ZM PORTABLE ZERO MAINTENANCE SINGLE GAS MONITOR OPERATION 087 0047 Rev G December 2019 3 4 This page is intentionally left blank ...

Page 21: ...the monitor to a known concentration of gas 4 1 1 BUMP TEST USING CALIBRATION ADAPTER Required Items Calibration gas Tygon tubing 2 feet of 3 16 ID Regulator Set at 0 5 LPM Calibration adapter Shipped with monitor Perform the following 1 Verify the concentration of the calibration gas exceeds the monitor s alarm set point and the expiration date of the cylinder has not passed 2 Attach regulator to...

Page 22: ...gas refer to RELATED PRODUCT DOCUMENTATION on page ii 2 Performing a manual bump test by pressing the front button once A After Alarms screens the monitor displays gAS and the TEST icon flashes see Figure 4 2 Manual Bump Test Apply Gas Figure 4 2 Manual Bump Test Apply Gas B Once gas is applied and test is successful the check mark appears C If gas is not applied or detected after 45 seconds the t...

Page 23: ...ation of the monitor During the self test the audio visual and vibration alarms are activated and the sensor is tested Table 4 1 Self Test Procedure details the self test process WARNING ONLY PERFORM O2 CALIBRATION IN NORMAL AIR 20 9 OXYGEN THAT IS FREE OF HAZARDOUS GASES WARNING THE SELF TEST DOES NOT REPLACE THE NEED TO BUMP TEST OR CALIBRTATE WHICH VERIFIES THE MONITOR S RESPONSE TO GAS Table 4...

Page 24: ... MAX icon The time hours days months since the MAX MIN reading was detected is now displayed The next screen is CLP Clear Last Peak Press the button while this is displayed to reset the MAX reading stored Note The MAX reading is reset on the display but is still stored in the monitor s event log Monitor now returns to original screen CAUTION If the self test fails the monitor emits five 5 short be...

Page 25: ... Error Codes lists the monitor s error codes CAUTION If the battery self test fails five 5 consecutive times the LCD goes blank Remove from service Table 4 2 Error Codes Error Code Fault E01 Configuration memory E02 Gas memory E03 Program memory E05 Battery E06 Sensor CAUTION If any error code is displayed remove from service ...

Page 26: ...PROTÉGÉ ZM PORTABLE ZERO MAINTENANCE SINGLE GAS MONITOR MAINTENANCE 087 0047 Rev G December 2019 4 6 This page is intentionally left blank ...

Page 27: ...25 PPM Carbon Monoxide CO Range Resolution 1 to 300 PPM 1 PPM Low Alarm Set Point 35 PPM High Alarm Set Point 200 PPM Calibration Gas Concentration 100 PPM Oxygen O2 Range Resolution 1 to 30 volume 0 1 Low Alarm Set Point 19 5 High Alarm Set Point 23 5 Calibration Gas Concentration 16 Dimensions 3 7 H X 2 2 W X 1 3 D 94 mm X 56 mm X 33 mm Weight 2 7 oz 76 g Intrinsically Safe Approved Temperature ...

Page 28: ...PROTÉGÉ ZM PORTABLE ZERO MAINTENANCE SINGLE GAS MONITOR SPECIFICATIONS 087 0047 Rev G December 2019 A 2 This page is intentionally left blank ...

Page 29: ...his data is for guidance only and must not be used as calibration factors A monitor s response to an interference gas may vary from the values shown INTERFERENCE GAS Sensor Types all values in PPM CO H2S Carbon Monoxide CO 1 0 02 Hydrogen H2 0 4 0 1 Hydrogen Sulfide H2S 0 02 1 Nitric Oxide NO 0 1 Not Tested Sulfur Dioxide SO2 0 0 3 Ethanol C2H5OH 0 0 005 The table shows how 1 PPM of an Interferenc...

Page 30: ...PROTÉGÉ ZM PORTABLE ZERO MAINTENANCE SINGLE GAS MONITOR GAS INTERFERENCES 087 0047 Rev G December 2019 B 2 This page is intentionally left blank ...

Page 31: ...itor Carbon Monoxide CO 096 3459 01 2025938 Hydrogen Sulfide H2S 096 3459 02 2025937 Oxygen O2 096 3459 03 2025939 Accessories Alligator Belt Clip 073 0355 2025957 Calibration Adapter 074 0564 2025956 Tygon Tubing 3 16 ID 10 length 096 3167 66118 GasCylinders Regulator H2S 25 PPM 34L 500PSI 077 0272 2019127 CO 100 PPM 103 L 1000 PSI 077 0246 99167 O2 16 103 L 1000 PSI 077 0039 2026297 Regulator 0 ...

Page 32: ...PROTÉGÉ ZM PORTABLE ZERO MAINTENANCE SINGLE GAS MONITOR PARTS 087 0047 Rev G December 2019 C 2 This page is intentionally left blank ...

Page 33: ...uct is designed to provide you with reliable trou ble free service Contact your regional Technical Support if you have technical questions need support or if you need to return a product Details can be found at www teledynegasandflamedetection com NOTE When returning a product contact Technical Support to obtain a Return Material Authorization RMA number prior to shipping ...

Page 34: ...TENANCE SINGLE GAS MONITOR TECHNICAL SUPPORT 087 0047 Rev G December 2019 D 2 Teledyne Gas Measurement Instruments Ltd Inchinnan Business Park Renfrew Scotland UK PA4 9RG Phone 44 0 141 812 3211 www teledynegasandflamedetection com ...

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