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Teledyne 4030 Series, Instruction Manual

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Series 4030 

      

 Teledyne Analytical Instruments                               

INSTRUCTION, OPERATING AND 

MAINTENANCE MANUAL FOR 

SERIES 4030 HEATED THC 

TELEDYNE ANALYTICAL INSTRUMENTS

BYPASS FLOW

SPAN GAS

TEMP. GAUGE

SAMPLE

SPAN

  

 

 

DANGER 

 

Toxic and/or flammable gases or liquids may be present in this monitoring system. 

Personal protective equipment may be required when servicing this instrument. 

Hazardous voltages exist on certain components internally which may persist for 
a time even after the power is turned off and disconnected. 

Only authorized personnel should conduct maintenance and/or servicing. Before 
conducting any maintenance or servicing, consult with authorized 
supervisor/manager. 

 

 

P/N M77216 

ECO: #XX-XXXX

DATE 12/13/05

 

Summary of Contents for 4030 Series

Page 1: ...present in this monitoring system Personal protective equipment may be required when servicing this instrument Hazardous voltages exist on certain components internally which may persist for a time ev...

Page 2: ...pe or weight of any parts in so far as such alterations do not adversely affect our warranty Important Notice This instrument provides measurement readings to its user and serves as a tool by which va...

Page 3: ...Injury and or damage the instrument CAUTION HOT SURFACE WARNING This warning is specific to heated components within the instrument Failure to heed the warning could result in serious burns to skin a...

Page 4: ...new analyzer Please read this manual and keep it available Occasionally some instruments are customized for a particular application or features and or options added per customer requests Please chec...

Page 5: ...ect the safety of this instrument Since the use of this instrument is beyond the control of Teledyne no responsibility by Teledyne its affiliates and agents for damage or injury from misuse or neglect...

Page 6: ...INSIDE OF THE DOOR INSIDE THE ISOTHERMAL CHAMBER SAMPLE SYSTEM AND ON THE ELECTROMETER AMPLIFIER PC BOARD CONTAIN DANGEROUSLY HIGH VOLTAGE SUFFICIENT TO CAUSE SERIOUS INJURY OR DEATH There are the fol...

Page 7: ...B b Put one end of a 500V rated 1000 ohm resistor in the other end of the clip lead c Check the voltage between chassis ground the standoff for the upper right corner of the mother PCB and the top sid...

Page 8: ...EDYNE ITS AFFILIATES AND AGENTS FOR DAMAGE OR INJURY RESULTING FROM MISUSE OR NEGLECT OF THIS INSTRUMENT IS IMPLIED OR ASSUMED MISUSE OF THIS PRODUCT IN ANY MANNER TAMPERING WITH ITS COMPONENTS OR UNA...

Page 9: ...PLE CHAMER This is ensured by maintaining a high temperature 50 80 C typical inside the SAMPLE CHAMBER Also the sample is diluted with the Carrier Gas to ensure that once the mixed sample reached FID...

Page 10: ...on and into a sample loop and a 10 port 2 position Position A B switching valve The carrier gas typically nitrogen pushes the sample alternatively from each sample loop into the FID to detect the hydr...

Page 11: ...uses a Flame Ionization Detector to sense hydrocarbons The FID was selected based on the positive performance and extensive experience in the use of this detector in other Teledyne analyzers namely Mo...

Page 12: ...The Analyzer consists of a SAMPLE CHAMBER containing the 10 port switching valve and 2 sample loops A sample filter with replaceable filter cartridge is also included inside the Sample Chamber The Ana...

Page 13: ...e fitting located in the isothermal chamber The mixed gas is emitted from a burner within the sensor assembly Blanket air is introduced into the sensor or cell by means of a separate fitting that is l...

Page 14: ...en the coil anode and collector to promote ionization of the burned hydrocarbons The coil functions as the high voltage anode in all three range positions of the selector switch The thermistor acts as...

Page 15: ...chamber See Figure 2 1 and consists of an electrometer amplifier and an operational amplifier This circuit is a very high gain current to voltage converter circuit having an input impedance measuring...

Page 16: ...perated by the relay to alarm personnel that a flameout condition has occurred The fuel shut off solenoid valve stops the hydrogen flow 2 3 4 Flame Ignition Circuit The flame ignition circuit includes...

Page 17: ...d to drop below 40 F nor rise above 100 F In areas outside these temperatures auxiliary heating cooling must be supplied The 4030 enclosure is oil and dust resistant and although it is designed to res...

Page 18: ...ormation that may apply to your instrument 3 3 1 Electrical Power Connections The standard analyzer requires a supply of 100 125VAC single phase power Power connections are made at the rear panel of t...

Page 19: ...filter and heated sample maintained at a constant temperature not exceeding 120 C is delivered to the Sample Selector Module and the connection between the Sample Selector Module and the Model 4030 is...

Page 20: ...resentative of the current contents of the line or which might keep contaminants from being purged out of the system CAUTION THE GASES USED MUST BE OF THE HIGHEST QUALITY ULTRA ZERO GRADES AS SHOWN BE...

Page 21: ...right of the power cord receptacle accepts US or European size fuses A jumper replaces the fuse in whichever fuse receptacle is not used 3 3 3 3 50 PIN EQUIPMENT INTERFACE CONNECTOR Figure 3 2 shows...

Page 22: ...ng the second phase of detection The output represents the percentage of the selected range WAVE Analogous to the continuous output of the FID RID Indicates the selected range Low Range is at 1 5 of m...

Page 23: ...d Can be configured as failsafe or non failsafe Configured as latching or non latching Can be configured out defeated Threshold Alarm 2 Can be configured as high actuates when concentration is above t...

Page 24: ...ntact 37 System Alarm normally open contact 3 3 3 6 RANGE ID RELAYS There are three dedicated Range ID relay contacts They are assigned to relays in ascending order Low range is assigned to Range 1 ID...

Page 25: ...the 50 pin D Sub connector on the back panel of the Analyzer Table 3 4 Pin out of 50 pins D Sub Connector Pin Description 1 2 3 Output 4 20 ma Channel 2 ID 4 Output 4 20 ma Range ID 5 Output 4 20 ma...

Page 26: ...urn 3 3 4 RS 232 Port The digital signal output is a standard RS 232 serial communications port used to connect the analyzer to a computer terminal or other digital device It requires a standard 9 pin...

Page 27: ...UNDER NO CIRCUMSTANCES SHOULD YOU EMPLOY A REGULATOR THAT IS NOT EQUIPPED WITH A METALLIC DIAPHRAGM ANYWHERE IN THE SYSTEM The regulators should be inspected prior to installation to be sure that they...

Page 28: ...erever possible If a vent line is required the installation must include a drop out pot to collect the water that is formed by the burning of the hydrogen fuel The vent line must be constructed so tha...

Page 29: ...pport Gases 4 2 1 Air 1 Set the air tank regulator to 30 psig 2 Adjust the Analyzer Air regulator until the air pressure gauge reads the recommended air pressure of 9 psig After the air is flowing thr...

Page 30: ...ads the recommended pressure of 3 5 psig Note Adjust fuel settings only when the red LED flame failure light is off TELEDYNE ANALYTICAL INSTRUMENTS BYPASS FLOW SPAN GAS TEMP GAUGE SAMPLE SPAN Figure 4...

Page 31: ...r control panel The gauge indication will decay as the fuel in the line is exhausted When the gauge reading reaches the vicinity zero the flame will be extinguish as the fuel solenoid shuts off the fu...

Page 32: ...t analog output source 2 Routine operation 1 Calibrate the instrument Procedures for accessing and or changing parameters as well as analyzer operation are detailed in the sections to follow In genera...

Page 33: ...Range Application Refer to the data sheet on the first page of this manual Range Auto Alarms Enabled AL1 20ppm AL2 50ppm HI NON FAILSAFE NON LATCHING THC levels Auto Span Timing Not available THC Spa...

Page 34: ...ENTER key and the ESCAPE key It is important to read and understand the MENU STRUCTURE section to fully understand navigation and data entry 4 4 3 1 ARROW KEYS Pressing the ARROW KEYS select menus and...

Page 35: ...fiable item is flashing The ENTER key is then used to accept the value and move you to the next field to continue programming 4 4 3 3 ESCAPE The ESCAPE key is used in several context sensitive ways 4...

Page 36: ...s alarm 2 has been triggered AL 1 means alarm 1 has been triggered AL 12 means both alarms have been triggered If in Span calibration Alarm display is replaced with the message SPAN LINE 2 display mod...

Page 37: ...r Model and Software version of the instrument 6 SELF TEST The instrument performs a self diagnostic routine to check the integrity of the power supply and output boards 7 SPAN Set up and or start a s...

Page 38: ...d assignment is explained in Section 4 4 10 4 4 4 2 EXPANDED MENUS An exhaustive list of menu messages is provided as follows AUTOCAL AUTO SPAN NOT AVAILABLE AUTOCAL is not available for standard conf...

Page 39: ...smatch Password Changed LOGOUT Restrict Access ENTER YES ESCAPE NO MODEL 4030 THC Monitor V1 0 SELF TEST Begin Self Test ENTER YES ESCAPE NO Running Diagnostic 5V Test 15V Test DAC A Test DAC B Test D...

Page 40: ...Begin Span ENTER YES ESCAPE NO ALARMS AL 1 DEFEATED AL 1 HIGH AL 1 NON FAILSAFE AL 1 NON LATCHING AL 1 20 00 ppm AL 1 SOURCE THC AL 2 DEFEATED AL 2 HIGH AL 2 NON FAILSAFE AL 2 NON LATCHING AL 2 50 00...

Page 41: ...CH2 Select WAVE CHANGE STREAM CHANGE STREAM NOT AVAILABLE TIMING THC I P 100 00 THC TIME 05m00s THC I Begin 00m05s THC I End 00m05s AIR I Begin 00m05s AIR I End 00m05s THC Base 1 00m03s THC Base 2 00...

Page 42: ...100 The resulting signal is converted to a number Numbers outside the range 262144 to 262143 are unreliable and lead to inaccurate measurements If the number is outside this range during analysis the...

Page 43: ..._________________________________ Note for instruction on how to please refer to the section 4 4 3 Navigation and Data Entry In the example the number to the right of the word GAIN is 1 this reflects...

Page 44: ...password is in effect it will be displayed as the default gausses for each letter pressing Enter for each letter of the password will enter the default password for you To enter a password any key Fr...

Page 45: ...______________________________ Escape Press Escape to return to the MAIN MENU you are now logged in and have access to ALL SUBMENU items Enter Press Enter to change the password ENTER NEW PASSWORD SCR...

Page 46: ...eviously entered letter or if on the first letter returns to the CHANGE PASSWORD menu Note If you log off the system using the LOGOUT function in the MAIN MENU you will now be required to reenter the...

Page 47: ...The Model 4030 has a built in self diagnostic testing routine Preprogramming signals are sent through the power supply output board preamp board and sensor circuit The return signal is analyzed and a...

Page 48: ...e problem To return the analyzer to the MAIN MENU press Enter after the results screen If you pressed Escape you will be returned to the Analyze Mode 4 4 10 Span The SPAN function is used to calibrate...

Page 49: ...alibrated followed by the second pass of the SMP mode where the span calculation is performed The 4030 goes through all of these phases but span values are only adjusted if the user selected YES in th...

Page 50: ...s trip point in either direction HIGH If an alarm is set as HIGH it will not create a new alarm condition see latching if the analysis concentration is below the trip point if the analysis concentrati...

Page 51: ...alarm condition If an alarm is HIGH ACTIVE and set at 20 00 ppb then when the analysis concentration is at or above 20 00 ppb an alarm condition is initiated or maintained SOURCE The alarm can react t...

Page 52: ...THC SMP or AVG concentration RANGE LIMITS Ranges may be set as low as 2 0 ppb and as high as 9999 99 ppm Range 3 can only be set at a value greater than Range 2 Range 2 can only be set at a value grea...

Page 53: ...alue Use the same procedure to set the gain of the instrument After the last digit is entered the final Enter press will accept the gain value The values entered do not have explicit units of current...

Page 54: ...5 of full scale MID 1 2 of full scale HIGH 4 5 of full scale 4 4 15 Standby This function allows you to place the instrument in STANDBY CAUTION STANDY SHUTS DOWN POWER TO THE DISPLAYS ONLY INTERNAL C...

Page 55: ...71A Display PCB Assy 1 B74674A Interface to Motherboard PCB Assy 1 C65507A Backpanel Power Supply PCB Assy 1 B74677A Electrometer PCB Assy 1 L79 Lamp neon 1 F77 Fuse 6 25A 3 AG 1 L156 Lens red 1 L154...

Page 56: ...ENTS Analytical Instruments 16830 Chestnut Street City of Industry CA 91749 1580 Telephone 626 934 1500 Fax 626 961 2538 Web www teledyne ai com or your local representative Email ask_tai teledyne com...

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