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6.2   Turning the generating sets off 

To stop the generating set, place the “ON/OFF” 
switch in its OFF position (Fig. 21 ref. 1). 

 

 

The generating set is 

provided with an internal combustion engine; 
therefore the fuel used is highly flammable. 
The exhaust gases are conveyed under the 
hood; their temperature, inevitably, is quite 
high, even though they are mixed with 
cooling air. 
Do not touch the hood areas near the 
exhaust, and do not put your hands or other 
objects inside the hood.
 
 
6.3   Information on forbidden use 
 

 

The generating set must 

be installed and used only by personnel 
qualified and authorised according to the 
manufacturer’s instructions. The generating 
set must be used only and exclusively to 
produce electrical power on vehicles 
provided with an electrical system made 
according to standards and depending on the 
quantity of power delivered. 
 
 
 

6.4   Suggestions 

To make the best use of the generating sets, 
remember that even small overloads - if they last 
for some time - will make the temperature cut-off 
contact open (Fig. 22 ref. 3). 
During the running-in period, do not subject the 
new engine to a load higher than 70% of the 
rated load, at least for the first 50 running hours. 
 

6.5   Control and alarm functions (Fig. 21) 
2 Display

: when the generating set has started 

up, the total running hours will be displayed. 
Press the key (Fig. 21 ref. 9) to display the partial 
running hours of the generating set after the last 
change of the engine oil. 

21

3 High temperature indicator

: this warning light 

will light up when the temperature of the 
generating set goes over its safety value; the 
engine will stop at the same time. 

4 Engine oil minimum pressure indicator:

 this 

warning light will light up to indicate that the level 
of oil in the engine has gone below the minimum 
level. A safety system will turn the engine off 
automatically in order to prevent breakages. 

5 Engine startup failed

: this warning light will 

light up to indicate that the generating set has not 
started up, after all four attempts at starting up 
have failed. 

22

7 Change oil

: this warning light will light up when 

the engine has reached 100 running hours after 
the last change of oil. Every time the oil is 
changed, the After-sales service must reset the 
timer at zero. 

8 Petrol reserve

: this warning light will light up 

when the fuel level inside the extra tank has gone 
below its reserve level (about 4 litres) 

9 Display changeover switch

: press this to 

display the running hours which have elapsed 
since the last time the engine oil was changed. 

10 Reset

: When the display shows any 

characters without logic, the panel is to be 
reinitialised. Press the Reset key and, holding it 
down, switch on the panel. When 4 zeroes 
(0000) are shown on the display, the panel is 
reinitialised.

 

 
6.6   Initialising the GE penel and turning off 
alarms 
 

When you use the generator set, alarm signals 
may light up which refer to checking the oil of the 
unit. After having checked the oil, to put an end 
to the alarms proceed as follows: 
 

Alarm:

 

the red maintenence lamp is flashing.

 

Vers. 013

 

Energy 4000 B / 4000 GAS

 

15

Summary of Contents for ENERGY 4000B

Page 1: ...Vers 013 Energy 4000 B 4000 GAS 1 GB GENERATORS ENGLISH V 013 MARCH 2008 ENERGY 4000B ENERGY 4000GAS GB USER S OPERATING INSTRUCTION AND INSTALLATION MANUAL...

Page 2: ...e fuel pump 11 4 10 Connecting the additional silencer 13 5 OPERATING INSTRUCTIONS 14 5 1 Machine safety 14 6 USING THE GENERATING SET 14 6 1 Starting up the generating set 14 6 2 Turning the generati...

Page 3: ...generator remains idle for at least three weeks old unleaded petrol sediments could build up inside the carburettor These sediments can seriously damage the engine and it is therefore COMPULSORY that...

Page 4: ...ean Directive on Machine Safety This statement shall not be valid any longer if any changes are made on the machine without our written approval Machine GENERATOR SET Model ENERGY 4000 B 4000 GAS Seri...

Page 5: ...le and things Note The information contained in this publication was correct at the time it went to print but may be modified without advance notice 1 2 Symbols and Definitions Graphic safety symbols...

Page 6: ...ronic control panel 2 2 Identification plate Fig 2 1 Generating set model 2 Model code number 3 Serial number 4 Date of manufacture 5 Power factor 6 Frequency 7 Maximum electric power 8 Maximum curren...

Page 7: ...us power kW 3 3 3 3 Voltage Frequency V Hz 230 50 230 50 Continuous current output A Vdc 10 12 10 12 Rotor insulation class H H Stator insulation class F F Refroidissement Centrifugal fan Centrifugal...

Page 8: ...ety of the installation engineer Should the generating sets be installed in a manner which does not comply with the instructions in this manual the Manufacturer shall be held harmless for malfunctions...

Page 9: ...ing set irreparably or create dangerous short circuits The wiring connections to the generating set must be performed by qualified personnel A relay or change over switch accessory code 05423 Fig 6 mu...

Page 10: ...al on Figure 5 ref 2 The generating set does not automatically recharge the battery used for starting up unless it is connected to the battery charger 4 6 Electronic control panel connection Choose th...

Page 11: ...icle and to permit connection of the filler Fig 14 at two different places Fig 13 ref 1 and 2 This gives the installer an opportunity to choose from time to time the most suitable solution depending o...

Page 12: ...relevant connector inside the generating set Fig 16 ref 1 connect the positive pole of the pump to the positive terminal of the battery Fig 5 ref 3 To perform the power connections use a two pole cab...

Page 13: ...f 1 off from the terminal of the exhaust muffler inside the generating set and use the clamp to fasten it to the terminal of the outside silencer Fig 20 ref 1 Use a pair of pliers to take off both fla...

Page 14: ...panel which allows you to perform starting up turning off operations and to check their running conditions The elements making them up are 1 ON OFF switch 2 Display 3 High temperature indicator 4 Engi...

Page 15: ...of the engine oil 21 3 High temperature indicator this warning light will light up when the temperature of the generating set goes over its safety value the engine will stop at the same time 4 Engine...

Page 16: ...al spare parts T he use of spare parts of non equivalent quality may damage the generating set Routine control and adjustments are of the essence in preserving a high level of performance Routine main...

Page 17: ...s 7 4 1 Engine oil replacement Use multigrade detergent oil for four stroke petrol engines having a SAE viscosity suited to the climate the generating set is working in see table and detailed instruct...

Page 18: ...6ES NGK W20EP U W20EPR U ND or else spark plugs made by other manufacturers but compatible with the above Never use spark plugs with a different temperature degree from those listed above Take the cap...

Page 19: ...minish the engine revs and hence the voltage 28 8 INSTRUCTIONS ON PUTTING OUT OF WORK AND DISMANTLING 8 1 Long downtime When the generator remains idle for at least three weeks old unleaded petrol sed...

Page 20: ...never open the hood of the generating set and use only approved type fire extinguishers Never use water to put out flames in the generating unit Electronic control panel connector WHITE ORANGE GREY BL...

Page 21: ...arger terminal 17 18 19 20 21 22 23 A Condenser Power connection terminal board Thermal switch Diode bridge Manual automatic switch Starter Power on control External fuel pump optional 9 10 11 12 13 1...

Page 22: ...at Timed switch off relay Motor temperature thermostat Battery Charger terminal 18 19 20 21 22 23 24 A Power connection terminal board Thermal switch Diode bridge Not used Starter Power on control Fus...

Page 23: ...GB DRAWING FOR SPARE PARTS LIST ENERGY 4000 B Vers 013 Energy 4000 B 4000 GAS 23...

Page 24: ...GB DRAWING FOR SPARE PARTS LIST ENERGY 4000 GAS Energy 4000 B 4000 GAS Vers 013 24...

Page 25: ...30 kW El Motor 12 V 0 30 kW Moteur l 12 V 0 30 kW Elektromotor 12 V 0 30 kW El motor 12 V 0 30 kW Motor el 12 V 0 30 kW 16 03833 N 1 Fusione ATR 4000 B1 Casting ATR 4000 B1 Moulage ATR 4000 B1 Gusste...

Page 26: ...Hand Auto Schakelaar handb autom Interruptor Manual Autom 50 01838 N 1 Scatola di comando Control box Bo tier de commande Schaltkasten Besturingskast Caja de mando 51 01209 N 2 Morsetto LEGRAND 2x10...

Page 27: ...houder ventilator Riostra ventilador 85 03573 N 1 Ventola 160 Fan 160 Ventilateur 160 Lufterrad 160 Ventilator 160 Ventilador 160 86 02468 N 1 Minirel temporizzato Timed minirelay Mini relais temporis...

Page 28: ...the battery and to the positive terminal of the gas solenoide valve 3 Cable n 3 blue colour connected to the terminal of the primer push button and to the positive terminal of the primer solenoid valv...

Page 29: ...er push button 2 Brown cable from the positive terminal of the battery to the positive terminal of the gas solenoid valve 3 Yellow green return cable of the external circuit of the gas system 4 Yellow...

Page 30: ...uato tubo omolo gato munito degli adeguati raccordi When using the generator in cold environments please remember that the lower the temperature down to a temperature limit of 15 C the higher the perc...

Page 31: ...ivered outside Europe after delivery ex factory In any case the costs of lubricants and consumables shall be charged Any transport expenses shall be intended as to be covered by the purchaser the same...

Page 32: ...Energy 4000 B 4000 GAS Vers 013 GB 32 Contro Copertina Telair...

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