TEGRAS Concept Multipro User Manual Download

Page: 44 / 47

Tegras pneumatic brushing robot

44-47

problem solving guide

Abnormal brush
behaviour

The reel does not turn

Machine locked (buttons
flashing)

Remote control not
working properly

Valve box failure

Protection system activated

Central axle seized

Central axle locked

Battery spent

Excessive control distance

Interferences with other
devices

Activation of the machine’s
protection system

Page 41

Page 31

Page 10

Page 17

Page 41

Contact the technical service at Tecai
Innova S.L

Disengage the reel brake

Change the battery

Do not exceed the maximum control
distance.

Contact the technical service at Tecai
Innova S.L

Summary of Contents for Multipro

Page 1: ...concept Tegras pneumatic brushing robot user manual ENG original manual translation ...

Page 2: ...r the possibility of providing companies with specific training for using our equipment and training their operatives so that they can perform the best service and thus contribute to the success of their end clients This includes aspects such as knowing how to draft a good and objective budget responding to specific problems that might arise or offering a more professional and efficient service Th...

Page 3: ...g robot 3 47 contents symbols safety warnings intended conditions of use get to know your machine control panel accessories and related equipment operating instructions 5 47 6 47 7 47 8 47 9 47 11 47 20 47 remote control 10 47 ...

Page 4: ...contents 4 46 use of chemical products transport maintenance and care waste management problem solving guide conditions of the guarantee declaration of compliance CE 35 47 36 47 37 47 42 47 43 47 46 47 47 47 technical specifications 45 47 ...

Page 5: ...e not followed appropriately Ensure that you read all the instructions described in the Safety information section WARNING This symbol warns of a potentially dangerous situation that could either cause mild or moderate injuries or damage to property causing personal injuries if the indicated instructions are not followed appropriately CAUTION This symbol warns of a situation that could cause damag...

Page 6: ...s stable while you work Persons operating the TEGRAS MULTIPRO equipment must be sufficiently trained Hold the hose firmly before starting the motor for the pneumatic brush Always keep a firm hold of the hose while working with the brush It is mandatory to use safety glasses in order to avoid the possibility of chemical products splashing into the eyes of the operator Adequately secure the TEGRAS M...

Page 7: ...e for cleaning ducts whether circular with diameters of 200 1000 mm or rectangular The ducts can be in smoke extractors flues or even air conditioning systems The appropriate accessories shall be available for each type of duct A 25 metre hose is included so 50 metres of the same tube can be cleaned from the same point in the tube It can be used in flues and extraction hoods It can be used in comb...

Page 8: ...ead 2 Compressed air duct 3 Front wheel brake 4 Front wheel 5 Pressure gauge 6 Liquids inlet 7 Pneumatic box 8 Membrane keyboard 9 Electro pneumatic box 10 Reel brake 11 Compressed air inlet 12 Power connection 13 Back wheel 14 Liquids duct 15 Hose 16 Carrying handle 17 Hose stand guide 18 Reel 19 Regulator system lubricant ...

Page 9: ...he centraliser system This turns the machine on and off Use the control panel to select the function you wish to perform with the IFOAM It is a membrane panel so it is used by pressing the icon for the function selected Each icon has a green LED which will switch on when that function has been selected This activates the clockwise rotation of the brushing motor This stops the rotation of the brush...

Page 10: ...ing machine centring system This activates the low pressure foam production function on the machine This activates the low pressure rinsing function on the machine Power up the Tegras brushing machine s motor so that its rotation movement is clockwise This is a safety measure for when starting the functions from the control panel The release button must be pressed in order to start any of the func...

Page 11: ...and electricity to your TEGRAS MULTIPRO from the AR20 compressed air generator supplied by Teinnova Code AC3303104 Combined hose Pack of Allen keys for assembling and disassembling the components Cod AC3303102 Pack of Allen keys Set of replacement screws in case some of the ones fitted in the head become lost This allows you to replace them and continue working Code AC3303600 Head kit ...

Page 12: ...up of four individual parts Code AC6470040 A coupler where two specific brushes are attached to the head of your TEGRAS MULTIPRO machine It is very simple to assemble this coupler and it is made up of four individual parts Code AC6470030 Simple coupler for brushes Double coupler for brushes Using the two brushes together with the double brush adapter allows you to effectively clean the flat faces ...

Page 13: ...ur TEGRAS MULTIPRO equipment Cod 130462061 Clamp bolt The MULTIPRO Visualisation System is an optional system for your TEGRAS MULTIPRO This system has been designed to be able to be easily installed in your TEGRAS MULTIPRO and without having to modify the equipment in any way Installing it improves the performance of the equipment when carrying out an improved service Equipment especially designed...

Page 14: ...ing Liquid supply hose Nylon Brushes Pneumatic system for positioning the head of the machine in the centre of the duct Depending on the size of the duct in which the work will take place you will have to attach the appropriate legs to adapt it correctly to the duct The usage range is from 400mm to 900mm in diameter Code AC3303601 Centraliser 200 250 300 350 400 450 500 600 700 800 Dimensions Code...

Page 15: ... soiling Mixed Brushes 200 250 300 350 400 450 500 600 700 800 Dimensions Code mm in 7 87 9 84 11 81 13 78 15 75 17 72 19 69 23 62 27 56 31 5 CP1023020 CP1023025 CP1023030 CP1023035 CP1023040 CP1023045 CP1023050 CP1023060 CP1023070 CP1023080 200 250 300 350 400 450 500 600 700 800 Dimensions Code mm in 7 87 9 84 11 81 13 78 15 75 17 72 19 69 23 62 27 56 31 5 CP1032820 CP1032825 CP1032830 CP1032835...

Page 16: ... Pack of 5 PBT brushes advised for cleaning ducts with grade 2 grease average soiling The measurements of the brushes range from a diameter of 200mm up to 600mm Cod CP1203030 NYLON SQUARE 5 PACK PBT 5 PACK 300 400 600 700 800 200 300 400 500 600 Dimensions Dimensions Code Code mm mm in in 7 87 11 81 15 75 19 69 23 62 7 87 11 81 15 75 19 69 23 62 CP1011530 CP1011540 CP1011560 CP1012070 CP1012080 CP...

Page 17: ...nge of the control is 30 metres Code AC3303325 Remote control Pack of 5 mixed brushes advised for cleaning ducts with grade 3 grease heavy soiling The measurements of the brushes range from a diameter of 200mm up to 600mm Cod CP1302828 MIXED 5 PACK 200 300 400 500 600 Dimensiones Cod mm in 7 87 11 81 15 75 19 69 23 62 CP1032820 CP1032830 CP1032840 CP1032850 CP1032860 ...

Page 18: ... TEGRAS MULTIPRO The connectors correspond to those found on the equipment provided by TEINNOVA Code AC3303101 1 5 8 metre cable The machine s power supply is effected through a specific connector for supplying power to the TEGRAS MULTIPRO The connection to mains electricity corresponds to the standard outlets Code 999330050 Compressed air supply hose Electric power supply cable ...

Page 19: ...essor that generates an output of compressed air of 200 litres at 10 bar 220V 50Hz Code CO3330202 110V 60Hz Code CO3330204 Intelligent active foam and rinse generator An IFOAM PRO is displayed in the image 220V 50Hz Code TG3320338 110V 60Hz Code TG3320339 220V 50Hz Code TG3320330 110V 60Hz Code TG3320331 ...

Page 20: ... 1 Place your TEGRAS MULTIPRO on a smooth and stable surface Once the machine has been positioned in the best place for performing the work lock the front wheel brakes so that the machine remains stable Loosen the cover on the side of your TEGRAS MULTIPRO and then push the hose through it and reattach it to the side of the machine ...

Page 21: ...accessories supplied by Teinnova These allow the work to be carried out more efficiently and more comfortably Fitting the accessories 2 Place the centraliser on the head as shown in the image Assembling the centraliser Attach the centraliser to the head by using the two fixing screws It is attached by turning them clockwise simultaneously as shown in the image ...

Page 22: ...s duct on the pneumatic cylinders as shown in the image Connect the head s compressed air outlet which is indicated in the image with the closing circuit s duct on the pneumatic cylinders as shown in the image Connect the head s compressed air outlet which is indicated in the image with the opening circuit s duct on the pneumatic cylinders as shown in the image ...

Page 23: ...indicated in the image with the opening circuit s duct on the pneumatic cylinders as shown in the image Remove the centraliser from the head by undoing the two fixing screws This is done by turning them anti clockwise simultaneously as shown in the image Separate the centraliser from the head as shown in the image ...

Page 24: ...hown in the image Place the brush as shown in the image Place the second retention ring and press the closing knob into place as shown in the image Assembling the brush Align the retention hole on the brush with the retention pin on the ring that was placed in the previous step for assembly ...

Page 25: ...c brushing robot 25 47 operating instructions Remove the retention ring as shown in the image Remove the brush as shown in the image Release the closing knob and remove the second retention disk as shown in the image ...

Page 26: ...mage The VISIOGRAS is attached by turning the two fixing screws clockwise as shown in the image the other screw is placed on the opposite side to the one shown in the image Connect the electricity connector and the camera to the VISIOGRAS as shown in the image The connectors are located on the internal sides of the machine Attaching the VISIOGRAS ...

Page 27: ...obot 27 47 27 46 operating instructions Place the three fixing screws to the centraliser by rotating clockwise as shown in the image Connect the camera to the head by rotating clockwise as shown in the image Attaching the camera ...

Page 28: ...ompressed air supply hose The connection should be made when your TEGRAS MULTIPRO is switched off Connect the combined hose to the compressed air outlet on whichever compressor is going to be used In this image the connection is made with the AR20 compressed air generator After making the connection open the shut off valve on the compressed air inlet on your TEGRAS MULTIPRO Connect the combined ho...

Page 29: ...tructions Connect the combined hose s electrical cable to the electrical outlet on the compressor to be used In this image the connection is made with the AR20 compressed air generator Connect the combined hose s electrical cable to your TEGRAS MULTIPRO ...

Page 30: ...rator sold by TEINNOVA It is connected by using the liquids hose The connection should be made when your TEGRAS MULTIPRO is switched off Connect the liquids hose to the liquids outlet on the rinsing and foaming equipment to be used In this image the connection is made to the IFOAM MULTIPRO After making the connection open the shut off valve on the liquids inlet on your TEGRAS MULTIPRO Connect the ...

Page 31: ...ght corners as this can break the backing guide on the inside Unlock your TEGRAS MULTIPRO s hose reel brake as demonstrated in the image Once the reel is loose release the necessary length for placing the brush inside the duct in order to be able to start work After finishing work reel in the hose and lock your TEGRAS MULTIPRO s hose reel brake as demonstrated in the image Unlocking the hose reel ...

Page 32: ...mage should be pressed To stop the brush rotation the icon in the image should be pressed To activate the system that controls the centraliser the icon in the image should be pressed To open or close the centraliser the icon in the image should be pressed To stop the system that controls the centraliser the icon in the image should be pressed Selecting the function to be performed 6 Use the contro...

Page 33: ...sing function will be deselected Pay close attention to the head because when the water stops coming out which is propelled by the internal pressure of the hose you will have to close the shut of valve on the liquids connector on your TEGRAS MULTIPRO When in the position shown in the image the shut off valve is open Remove the liquids inlet connection from your TEGRAS MULTIPRO in the way shown in ...

Page 34: ...e image Remove the compressed air inlet connection from your TEGRAS MULTIPRO in the way shown in the image Operate the brush before removing the connection in order to release the pressure that has become trapped in the compressed air circuit One the pressure has been released close the shut off valve When in the position shown in the image the shut off valve is open It must only be disconnected w...

Page 35: ... by the chemical Before starting to clean it is very important to read the product s label in order to know the properties uses instructions and warnings to bear in mind when using COMEGRAS FOAM ACTIVE complete facial protection This protects against particles and splashes The standard that governs this PPE is UNE EN 166 2002 Per sonal eye protection Specifications It protects the body from accide...

Page 36: ...e front wheel brakes should be on Placing the machine on a transport pallet or anything similar is advised against It is essential that the machine is stood on a completely flat and horizontal surface transport The machine should never be placed in a horizontal position lying down for trans porting it This would cause significant damage in the machine and consequently it would not function correct...

Page 37: ... cause serious faults in the machine s main elements After having finished using your TEGRAS MULTIPRO equipment it is important to clean the equipment s liquid circuit by performing the rinse Storing the equipment with the chemical in the machine s internal conduits can reduce the working life of the components After having finished each job with the machine the motor in the head should be lubrica...

Page 38: ...e s pneumatic components To remove the filter s oil deposit turn it anti clockwise as shown in the image Once the filter s oil deposit has been refilled put it back in the filter by turning it clockwise as shown in the image Maintenance operations Filling the filter with oil in your TEGRAS MULTIPRO 1 The level of oil always has to be between the minimum and maximum level We advise that you use oil...

Page 39: ...e carried out at Teinnova s facilities by the company s technical personnel To disassemble the head the four fixing screws shown in the image must be removed To remove them turn them anti clockwise To lubricate the inside of the pneumatic motor in the head pour two or three drops of oil into the openings as shown in the image Remove the head as shown in the image We advise that you use oil with an...

Page 40: ...umatic brushing robot 40 47 maintenance and care 40 46 To assemble the head the four fixing screws shown in the image must be placed To screw them in turn them clockwise Fit the head as demonstrated in the image ...

Page 41: ... replacements for all parts of the machine as well as for consumables for all the maintenance tasks mentioned in this manual In the event of needing any part or consumable get in touch with TEINNOVA s Customer Service Department on telephone number 34 941 44 50 56 Replacement parts ...

Page 42: ...al collection points for recycling Do not dispose of electrical equipment in the trash We recommend that electrical tools and accessories are subjected to an environmentally friendly recovery process Please dispose of the materials in the appropriate container or go to your local collection point Directive 2012 19 EU of 4 July 2012 on waste electrical and electronic equipment WEEE ...

Page 43: ...r Page 39 Page 39 Page 41 Page 39 Page 33 Page 41 Page 41 Page 41 Page 41 Page 41 Page 41 Page 35 Page 41 Page 38 Page 34 Page 9 10 y 32 Page 19 Lubricate the mot or correctly in a controlled way Check that the air outlets on the rear of the head are not obstructed Contact the technical service at Tecai Innova S L Check the front of the head Open the machine s liquids inlet valve Contact the techn...

Page 44: ...rol distance Interferences with other devices Activation of the machine s protection system Page 41 Page 41 Page 41 Page 31 Page 10 Page 17 Page 41 Page 41 Contact the technical service at Tecai Innova S L Contact the technical service at Tecai Innova S L Contact the technical service at Tecai Innova S L Disengage the reel brake Change the battery Do not exceed the maximum control distance Contact...

Page 45: ...e level Direction of rotation Control system Dimensions Weight Length of hose Structure material Compresse air 300 l min 8 bar 10 6 cfm 8 bar 500 rpm 236 7 rpm 6 5 Nm 57 5 lbf in 8 Nm 70 8 lbf in 11 6 Nm 102 7 lbf in Less than 70 dB Clockwise Anti clockwise Electro pneumatic 1381 x 561 x 1043 mm 54 37 x 22 09 x 41 06 inches 82 kg 180 78 lb 30 m 98 43 ft Stainless steel TEGRAS MULTIPRO Features 104...

Page 46: ...both collection at the customer s facilities and return of the product will be borne by the customer TEINNOVA reserves the right to overrule the application of the guarantee when there is no evidence of the product s non conformity and it shall not apply said guarantee until coverage has been expressly proven In the case that the product is covered TEINNOVA can replace it or determine the necessar...

Page 47: ...y certifies that the machine model described above complies with all the essential requirements of the following directives Machinery directive 2006 42 CE Directive 2014 30 EU on electromagnetic compatibility and its amendments Directive 2014 35 EU on the sale of electrical equipment RESPONSIBLE FOR THE TECHNICAL DOSSIER Technical Director armando sáenz angulo Pol Ind Cantabria C Las Balsas 16 260...

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