TECO-Westinghouse FLUXMASTER 100 Series Page 2 Maintenance And Operation Manual Download

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Maintenance and Operations Manual

Table of Contents

Foreword..........................................................................................................1

Precautions for Operation ................................................................................3

Environmental Precautions ..............................................................................5

General Information .........................................................................................7

Specifications...................................................................................................9

Wiring.............................................................................................................11

Keypad Operation ..........................................................................................14

Parameter List................................................................................................15

Function Description ......................................................................................23

Fault Codes....................................................................................................53

Maintenance Section…………………………………………………………….. 58

Dimensions…………………………………………………………………………63

Braking Resistors…………….……………………………………………………64

Summary of Contents for FLUXMASTER 100 Series

Page 1: ...FM100 Adjustable Speed Drive Maintenance and Operations Manual FLUXMASTER 100 AC Inverter 230 and 460 Volt 3 Phase 50 30 HP ...

Page 2: ...ts Foreword 1 Precautions for Operation 3 Environmental Precautions 5 General Information 7 Specifications 9 Wiring 11 Keypad Operation 14 Parameter List 15 Function Description 23 Fault Codes 53 Maintenance Section 58 Dimensions 63 Braking Resistors 64 ...

Page 3: ...z Do not touch the PCB or components on the PCB right after power has been turned OFF Charging indicator light must be OFF before examining the components z Do not attempt to wire circuitry while power is ON Do not attempt to examine the components and signals on the PCB while the Inverter is operating z Do not attempt to disassemble or modify internal circuitry wiring or components of the Inverte...

Page 4: ...umber of the Inverter matches the model number of the Inverter that you have ordered z Check to see whether any damage occurred to the Inverter during shipment Do not connect the Inverter to the power supply if there is any sign of damage Report any damage that may have occurred to the Inverter during shipment to the freight carrier and your local TECO Westinghouse distributor or regional sales re...

Page 5: ...m metal baseplate or a non flammable type material Do not install the Inverter onto or nearby any flammable material z An additional cooling fan may need to be installed if several Inverters are installed into one control panel The temperature inside an enclosed panel should be below 104o F 40o C to avoid overheating z Turn OFF the power supply before performing any work in the control panel Carry...

Page 6: ... can be easily operated at low and high speed ranges Please reconfirm the operating range of the motor and machinery you are controlling z Do not examine the signals on the PCB of the Inverter during operation z All Inverters are properly adjusted and factory set before delivery CAUTION Do not proceed with disassembly or examination of the Inverter before ensuring that the power is OFF and that th...

Page 7: ...ase and gas Keep away from salty environments Keep away from rain and dripping water Avoid dusty environments Avoid excessive vibration Avoid excessive direct heat Avoid high temperature environments Keep away from high electrical magnetic waves Keep away from radioactive matter Keep away from flammable material oil ...

Page 8: ... z Avoid contact with corrosive gases and liquids z Prevent foreign dusts flocks or metal scraps from contacting the Inverter z Avoid electric magnetic interference soldering or power machinery z Avoid excessive vibration If vibration cannot be avoided an anti vibration mounting device should be installed to reduce vibration z If the Inverter is installed in an enclosed control panel please add ad...

Page 9: ...e unpacking please check the following 1 Identify the description of the product found on the label with your purchase order 2 Inspect for shipping damage Serious damage to the carton may indicate damage to the unit Please check the following after unpacking a Check to see if the specifications current voltage on the side of the unit match your application requirement b Check all the electrical co...

Page 10: ...r is placed in another enclosure please provide additional cooling using an external fan Protected from rain and moisture Shielded from direct sunlight Free from metallic particles and corrosive gas Free from excessive vibration Below 0 5G Positioning For effective ventilation and maintenance of the Inverter provide sufficient clearance as shown in Figure 2 1 around the Inverter The Inverter must ...

Page 11: ... 5 8 8 8 8 15 0 15 7 27 1 27 6 30 4 Power Loss Ride Through s 1 1 1 1 1 2 2 2 2 2 Note 50 3HP are rated for 1 3 Phase Input 5HP and above are 3 Phase Input only 3 Phase 380 460 Volts 460 Volts FM100 xxx N1 401 402 403 405 408 410 415 420 430 Horsepower HP 1 2 3 5 7 5 10 15 20 30 Rated Current A 2 3 3 8 5 2 8 8 13 17 5 25 32 48 Output KVA 1 7 2 9 4 0 6 7 9 9 13 3 19 1 24 4 36 6 Input Voltage 3 Phas...

Page 12: ...n Function Heatsink Overheat Protected by Thermostat Operation Signal Forward Reverse Operation by Keypad or Hardwired Contact Multiple Individual Commands Reset Released Protection while the Protect Function is Operating Input Signals Multi Functional Inputs Refer to Function Illustration in Fn_56 Multi Functional Output Refer to Function Illustration in Fn_61 Output Signal Fault Contact 250VAC 1...

Page 13: ...stor TM2 CON12 CONNECTOR 1 FWD Ο Ο 3 REV Ο Ο 4 SP1 Ο Ο 6 SP2 Ο Ο 7 Keypad SP3 Ο Ο 8 RES Ο Ο 9 COM 5 CON1 Freq Command Potentiometer Ο Ο Fault Relay NO or NC 10K 2W 250VAC 1A 30VDC 1A 11 Sync Multi Function O P 10 Sync 35VDC 50mA Freq Meter 1 For 50HP 230 Volt Units please use Jumper to short Pin 1 and Pin 2 of CON12 when CON12 is not used L1 R L2 S L3 T T1 U T2 V T3 W 12 13 14 15 14 _ 1 2 ...

Page 14: ...e Digital Keypad If you chose to use the TM2 control terminal strip please see the following instructions Frequency Meter Speed Pot Reset Multi Function Input Terminals Common Forward Reverse Fault T1 T2 T3 Motor Connections Brake Resistor Input Power L1 L2 L3 L1 L2 L3 P R T1 T2 T3 ...

Page 15: ...AC 1A 30VDC 1A 3 FWD 4 REV Operation Control Terminals Fn_03 5 COM Ground Common for Terminals 3 4 6 7 8 9 6 SP1 7 SP2 8 SP3 Multi Function Input Terminals Fn_56 9 RESET Reset Terminal Fn_16 10 SYN Negative Terminal for Multi Function Output Fn_61 11 SYN Positive Terminal for Multi Function Output Fn_61 12 5V Power Terminal of Potentiometer Pin 3 13 Analog Analog Freq Signal Input Terminal Fn_26 I...

Page 16: ...d Reverse Command Key Digit Selection Key Speed Pot Adjustment FREQ SET Data Write key Keypad Function RUN STOP DSPL FUNC FWD REV RESE DATA ENTE DATA ENTER RESET FWD REV RUN STOP DSPL FUNC RUN STOP Button used for START STOP Commands from the Keypad DSP FUN Button used for Displaying Functions and Monitors FWD REV Button used for Forward Reverse Commands from the Keypad RESET Button used for movin...

Page 17: ...and Fn_11 3 0000 24 Parameter Lockout 4 xxx0 Enable Fn_17 25 xxx1 Disable Fn_17 25 xx0x Enable Functions except Fn_17 25 xx1x Disable Functions except Fn_17 25 0000 25 V Hz Pattern 5 V Hz Pattern Selection 1 0 18 9 0 25 6 Frequency Upper Limit 0 01Hz 0 400Hz 60 50 27 Frequency Limit 7 Frequency Lower Limit 0 01Hz 0 400Hz 0Hz 27 Target Speed 8 Target Frequency Setting 0 01Hz 0 400Hz 0Hz 27 Target S...

Page 18: ...te RUN command ON xxx1 Direct Start disable when remote RUN command ON xx0x Reset effective only if remote RUN command OFF xx1x Reset effective disregard of remote RUN command condition 00xx TM2 will scan 10 times 01xx TM2 will scan 5 times 10xx TM2 will scan 3 times 11xx TM2 will scan 1 time 0000 30 17 Preset Speed 1 0 01Hz 0 400Hz 5 00Hz 30 18 Preset Speed 2 0 01Hz 0 400Hz 10 00Hz 30 19 Preset S...

Page 19: ...1 400Hz 3 0 2 5Hz 34 40 Mid Voltage Ratio 0 1 0 100 7 5 34 41 Voltage Ratio at 0 1Hz 0 1 0 100 7 5 34 Starting Freq 42 Start Frequency Adjustment 0 01Hz 0 1 10Hz 1Hz 35 Carrier Freq 43 Carrier Frequency Adjustment 1 0 15 14 35 Stopping Mode and Braking Resistor Protection 44 xxx0 Decel to Stop xxx1 Coast to Stop xx0x Braking Resistor Thermal Protection disable xx1x Braking Resistor Thermal Protect...

Page 20: ... 0 5 0 37 Display mode 52 Engineering Units 1 0 9999 1800 37 DC Braking 53 DC Braking Time 0 1 sec 0 25 5 sec 0 5 sec 38 54 DC Braking Injection Freq 0 1Hz 0 1 10Hz 1 5Hz 38 55 DC Braking Level 0 1 0 20 8 38 Multi Function Inputs 56 Multi Function Input 1 Terminal 6 00 SP1 01 SP2 02 SP3 00 38 57 Multi Function Input 2 Terminal 7 03 Jog 04 Accel Decel Time Selection 05 External Emergency Stop 01 38...

Page 21: ... seconds x1xx Variable Torque Inverter Protection OL 113 Continuous 123 for 60 seconds 0xxx Coast to Stop after Electronic Thermal Motor Protection is energized 1xxx Operation continued after Electronic Thermal Motor Protection is energized 0000 41 Reference Amps 70 Motor Rated Current 0 1A Specs 41 71 Torque Boost Selection 44 Torque Boost 72 Torque Boost Gain 0 1 0 0 10 0 0 0 44 74 Reserved for ...

Page 22: ...inishes counting 0000 48 85 Process Timer 1 0 1 sec 0 3600 sec 0 sec 49 86 Process Timer 2 0 1 sec 0 3600 sec 0 sec 49 87 Process Timer 3 0 1 sec 0 3600 sec 0 sec 49 88 Process Timer 4 0 1 sec 0 3600 sec 0 sec 49 89 Process Timer 5 0 1 sec 0 3600 sec 0 sec 49 90 Process Timer 6 0 1 sec 0 3600 sec 0 sec 49 Process Timers 91 Process Timer 7 0 1 sec 0 3600 sec 0 sec 49 Vibration 92 Vibration Control ...

Page 23: ...nic Thermal Motor Protection is activated xx1x Fault Contact is energized after Electronic Thermal Motor Protection is activated x0xx Fault Contact is Normally Open NO x1xx Fault Contact is Normally Closed NC 0xxx Fault Contact is Not energized after Electronic Thermal Inverter Protection is activated 1xxx Fault Contact is energized after Electronic Thermal Inverter Protection is activated 0000 50...

Page 24: ...Reserved for Future Use 0 119 Reserved for Future Use 0 120 Reserved for Future Use 0 121 Reserved for Future Use 0 122 Reserved for Future Use 0 Return to Factory Setting 123 1111 Reset to Factory Setting for 60Hz Power System 1110 Reset to Factory Setting for 50Hz Power System 0000 52 CPU Version 124 CPU Software Version 3 52 Fault Log 125 Fault Log for Last Three Faults 1 2 3 53 SETTING THE RAN...

Page 25: ...ion Time 0 1 3600 Sec Acceleration time equals the time it takes the Inverter to go from 0 speed to target speed The Keypad on the Inverter will set the acceleration time Press the Key press the up and down arrow keys to find Fn_01 Press the Key press the up and down arrows to change the acceleration time Press the Key again to store the setting Fn_02 Deceleration Time 0 1 3600 Sec Deceleration ti...

Page 26: ...d x1xx During Fn_11 3 TM2 up down control Note 1 Fn_03 will be enabled only when Fn_10 1 Remote Control 2 The STOP key on the Keypad can be use for Emergency Stopping at any time Refer to Fn_48 for additional stopping functions Momentary START STOP Switch Maintained FORWARD and REVERSE Switch Set Fn_10 to 1 Set Fn_03 to 3 Wire Control XX10 Maintained ON OFF Switch Maintained FORWARD REVERSE Switch...

Page 27: ...age 24 Fn_30 Voltage of Input Power Supply 200 480 Volts Fn_37 Maximum Frequency 50 400Hz Fn_38 Maximum Voltage Ratio 0 100 Fn_39 Middle Frequency 0 11 400Hz Fn_40 Middle Voltage Ratio 0 100 Fn_41 Voltage Ratio at 0 1Hz 0 100 Fn_48 AVR Control 0xxx AVR Function effective 1xxx AVR Function ineffective In order to build Custom V Hz Patterns Fn_05 must be set at 18 Please refer to Fn_37 and Fn_41 V F...

Page 28: ...e Torque Operation 4 5 V 100 B C Hz 0 1 25 50 400 13 14 V 100 B C Hz 0 1 30 60 400 Constant HP Operation 6 7 8 V 100 B C Hz 0 1 5 50 400 15 16 17 V 100 B C Hz 0 1 6 60 400 Fn_05 B C Fn_05 B C 0 9 7 5 7 5 4 13 17 5 7 5 1 10 10 0 7 5 5 14 25 0 7 5 2 11 15 0 7 5 6 15 15 0 7 5 3 12 20 0 7 5 7 16 20 0 7 5 8 17 25 0 7 5 Note The Automatic Voltage Regulator AVR will determine the actual output voltage wh...

Page 29: ...At Target Speed 0 400Hz The Multi Function Output Terminals 10 11 can be programmed to close at a predetermined target speed Fn_65 must be programmed to 1 and Fn_08 must be programmed with the desired target speed Fn_09 Target Speed Bandwidth 0 30Hz The Target Speed Bandwith function can be used to close the Multi Function Output Terminals 10 11 at Fn_61 See Page 47 Target Speed Fn_9 2 Desired Tar...

Page 30: ... Setting Potentiometer on Keypad 2 Run by Speed Pot on TM2 or Remote Signal Terminals 12 13 14 3 Run by Multi Function Input Frequency Command Terminals 6 7 8 0 10VDC Speed Ref 0 5VDC Remote 4 20mA Signal 0 10VDC Remote Fn_11 to 2 Use a 10K 2 Watt Pot with the wiper in Terminal 13 Jumper JP1 Pins 1 2 Fn_11 to 2 For a Remote 5VDC Signal Jumper JP1 Pins 1 2 Fn_11 to 2 For a Remote 4 20mA Signal Jump...

Page 31: ...vercurrent Trip OC A may occur during the acceleration period Setting the proper Stall Prevention Level Fn_13 during acceleration can automatically extend the ramp time to prevent Overcurrent Trip when acceleration time is too short 2 If the Deceleration Time in Fn_02 is set too short an Overvoltage OV condition may occur on the DC BUS Setting the proper Stall Prevention Level Fn_15 during deceler...

Page 32: ...sh On the Keypad the RUN switch must be turned OFF and ON again in order for the Inverter to start 2 Scanning the input signals at TM2 on Terminals 3 4 5 6 7 8 9 FWD REV SP1 SP2 SP3 RESET are set at Fn_16 If TM2 detects the same input signals for the programmed number of times in a row the Inverter will recognize the signal as a normal signal and execute it On the other hand if TM2 detects the sam...

Page 33: ...Input the Inverter will run at the preset time based on the setting in Fn_85 Fn 86 Fn_87 Fn_88 Fn_89 Fn_90 and Fn_91 The sequence will continue until all Process Timers are finished The Inverter will then return to the frequency set by the Keypad or by the External Speed Pot or jump back to 0 speed to receive the next sequence 4 A new Speed Setting or Timer Sequence cannot be inserted during an ac...

Page 34: ... Fn _27 100 Fn_27 100 Fn_28 Fn_28 Curves Fn_26 Fn_27 Fn_28 Fn_29 Curve 1 Set Frequency Set 0 Set 0 Curve 2 Set 0 Set 0 Set 0 Curve 3 Set 0 Set Set 0 Curve 4 Set Frequency Set 0 Set 1 Curve 5 Set 0 Set 0 Set 1 Curve 6 Set 0 Set Set 1 Note Fn_26 Fn_27 Fn_28 and Fn_29 will only work with Fn_11 set at 1 or 2 Speed Controlled by Keypad or TM2 Remarks Signals from a Voltage Reference on TM2 or the Keypa...

Page 35: ...t Fn_34 Fn_35 are ineffective 4 If Fn_32 is turned ON the number of Auto Restarts will be transparent if the time of power loss is less than the setting in Fn_31 Fn_34 Auto Restart Interval 0 1 800 sec Fn_35 Number of Auto Restart Attempts 0 10 Restarts 1 In order for Auto Restart to be effective a value must be assigned to Fn_35 2 During Auto Restart the Inverter will use Speed Search to pull the...

Page 36: ...play Mode zero decimal xxxx 3 Line Speed Display Mode to one decimal place xxx x 4 Line Speed Display Mode to two decimal places xx xx 5 Line Speed Display Mode to three decimal places x xxx Meters Fn_37 Maximum Frequency 0 01Hz 50 to 400Hz Fn_38 Maximum Voltage Ratio 0 1 0 to 100 Fn_39 Middle Frequency 0 01Hz 0 11 to 400Hz Fn_40 Middle Voltage 0 1 0 to 100 Fn_41 Minimum Voltage Ratio 0 1 0 to 100...

Page 37: ...f Fn_44 is set for Coast to Stop the Inverter will cut off the output after receiving a stop instruction and the motor will coast to a stop If Fn_44 is set for Decel to Stop the Inverter will decelerate to the frequency set by Fn_54 after receiving deceleration instructions The output voltage level set at Fn_55 the Inverter will stop after the time period set by Fn_53 If Fn_44 is set for protectio...

Page 38: ...xxx0 Output Voltage Display disable xxx1 Output Voltage Display enable xx0x Bus Voltage Display disable xx1x Bus Voltage Display enable x0xx Output Current disable x1xx Output Current enable Meters The Display contents can be switched back and forth using the Key This can be accomplished in either the RUN or STOP mode Frequency RPM Engineering Units Mode set by Fn_51 Fxxx Parameters Setting Mode R...

Page 39: ... Key effective in Remote Operation the STOP Key on the Keypad can be used for Emergency Stopping even when using TM2 for Remote Control Operation Stopping mode set by Fn_44 The external switch must be turned OFF and ON again to restart the Inverter 3 When selecting Fn_48 for Speed Search from TM2 the Speed Search will be effective if the Multi Function Inputs are used Fn_56 Fn 57 Fn_58 Fn_59 Fn_60...

Page 40: ...Please refer to Fn_17 04 Accel Decel Time Selection Please refer to Fn_01 05 External Emergency Stop 06 External Base Block Command 07 Speed Search Please refer to Fn_48 08 Energy Savings Mode Please refer to Fn_82 19 Control Signal Selection 10 Communication Control Mode Selection 11 Accel Decel Prohibit 12 UP Command 13 DOWN Command 14 Sequence Control Please refer to Fn_17 Fn_84 Fn_91 15 Master...

Page 41: ...r this signal is removed either turn OFF and ON the RUN Command again to reset The Inverter will restart from the Start Frequency If the Emergency Stop Signal is removed before the Inverter stops the Inverter will still execute the Emergency Stop Fault Contacts are Controlled by Fn_97 External Base Block Command The Base Block Command can be found in the Multi Function Input assignment group 6 As ...

Page 42: ...arts accelerating or decelerating When the UP or DOWN signal disappears the Inverter will stay at the current frequency Once the operating signal is OFF the Inverter will decelerate to a stop or stop immediately decided by Fn_44 the operation frequency will be recorded in Fn_25 Terminal UP or DOWN control is inactive during the stop mode The Target Frequency must be changed at Fn_25 through the Ke...

Page 43: ...rotection activated xxx1 Electronic Thermal Motor Protection deactivated xx0x Electronic Thermal characteristics in accordance with Standard Motor xx1x Electronic Thermal characteristics in accordance with Special Motor x0xx Motor Protection OL 103 continuous 150 for 60 seconds x1xx Motor Protection OL 113 continuous 123 for 60 seconds 0xxx Coast to Stop after Electronic Thermal Motor Protection i...

Page 44: ...tput off Constant Torque Loads With a Constant Torque Load the torque loading is not a function of speed This is a characteristic of traction drives conveyors positive displacement pumps etc As the speed changes the load torque will remain constant and the horsepower will change linearly with the speed Variable Torque Loads With a Variable Torque Load torque loading is a function of speed This is ...

Page 45: ...ter will time out proportionally to 150 at 60 seconds In Fn_71 if the setting is xxx0 after the Electronic Thermal Inverter Protection is energized the Inverter Base Block immediately shuts down the drive and a OL2 is displayed on the Keypad To Restart the Inverter it is necessary to press the RESET Key In Fn_71 if the setting is xxx1 after the Electronic Thermal Inverter Protection is energized t...

Page 46: ...matically adjusting to the Inverters output current When using the setting 1xxx the Torque Boost is adjusted according to the settings in V F pattern Fn_05 and Fn_72 Fn_75 Motor No Load Current _ _ _ _ _ Fn_76 Motor Rated Slip 0 0 6 00Hz Fn_77 Overtorque Control xxx0 Overtorque Detection disable xxx1 Overtorque Detection enable xx0x Enable only if at Set Frequency xx1x Enable during Operation x0xx...

Page 47: ...continues to run and displays a blinking OL3 light until the output current is lower than the Fn_78 setting When Overtorque occurs and Fn_77 is set to x1xx the Inverter Base Blocks immediately and the display blinks OL3 To restart the Inverter press RESET key 3 When Fn_61 Fn_62 or Fn_63 Multi Function Output Terminal Control is set to 05 the Multi Function Output provides an Overtorque Detection S...

Page 48: ...elected by using the Multi Functional Input Terminals along with the programming of Fn_56 Fn_57 or Fn_58 to 4 2 The S Curve function is disabled when Fn_80 Fn_81 are set to 0 3 The S Curve Ramp pattern will reflect the ramp pattern above if the S Curve time in Fn_80 Fn_81 are greater than 0 4 Total actual Accel and Decel times are calculated by adding the actual Accel Fn_01 and Fn_02 Decel times w...

Page 49: ...Fn_83 to adjust the suitable gain voltage level at the target speed will reduce the V Hz ratio saving energy 2 The Energy Savings function is available only if Fn_56 Fn_57 or Fn_58 Multi Function Inputs are set to 08 or 24 3 When the Multi Function Input Terminal is turned ON and Fn_82 is set to xx01 and Fn_56 Fn_57 or Fn_58 are set to 08 the output voltage will decrease gradually to the previous ...

Page 50: ...act pulse is closed on one of the designated terminals the drive will run for the programmed amount of time set in Fn_85 through Fn_91 and at a the programmed frequency set in Fn_17 through Fn_23 At the end of the sequence if there is no other command the Inverter will resume its frequency command by the Keypad Remote Speed Pot or back to Fn_84 Note When Fn_84 is set to xxx0 the Inverter will oper...

Page 51: ...6 0 1 sec 0 3600 sec Fn_91 Process Timer 7 0 1 sec 0 3600 sec Fn_92 Vibration Control Time 1 100 Fn_93 Vibration Prevention Gain 0 100 Fn_94 Vibration Prevention Bias 0 30 Note 1 Adjusting Fn_92 unit 2 ms to 1 4 of machine s vibration cycle can provide the optimal performance 2 Adjusting Fn_93 according to the amplitude of vibration can reduce vibration to a minimum Fn_95 Factory Adjustments only ...

Page 52: ...t Contact Setup xxx0 Fault Contact is Not energized after Overtorque OL3 is detected xxx1 Fault Contact is energized after Overtorque OL3 is detected xx0x Fault Contact is Not energized after Electronic Overload OL1 is activated xx1x Fault Contact is energized after Electronic Overload OL1 is activated x0xx Fault Contact is Normally Open NO x1xx Fault Contact is Normally Closed NC 0xxx Fault Conta...

Page 53: ...hen controlling multiple Inverters using a PC PLC or some sort of control device to control multiple Inverters set up Fn_100 according to the number of Inverters you are controlling Each number will identify and be used as the address for the Inverters identification and parameter setup change c Up to 32 Inverters can be controlled simultaneously using the communication interface function d If the...

Page 54: ...AC VPN IAC Frequency RPM f The Inverter will confirm the validity of the new parameters when set by the PC g Please refer to the RS 232 and RS 485 communications manual for detailed function and protocol information Fn_123 Default to Factory Settings 1111 Returns Drive to Factory Settings for 60Hz operation 1110 Returns Drive to Factory Settings for 50Hz operation Fn_124 CPU Software Version Fn_12...

Page 55: ...damaged 1 Correct input voltage 2 Change current limit resistor or fuse 3 Contact factory OH Heatsink Over Heat in Stop Mode 1 Detection circuit is damaged 2 Ambient temperature is too high or ventilation is poor 1 Contact factory 2 Lower ambient temperature or improve ventilation OH1 Braking Resistor Overload 1 Decel Time is too short 2 Frequent RUN STOP operation 3 Excessive load 1 Increase Dece...

Page 56: ...rent during Constant Speed 1 Load changes excessively 2 Input voltage fluctuates excessively 1 Check load condition 2 Install a reactor between power supply and Inverter OC d Overcurrent during Decel 1 Decel Time is set too short 1 Extend Decel Time OC b Overcurrent during Braking 1 Braking frequency is set too high 2 Braking voltage is set too high 3 Braking time is set too long 1 Reduce braking ...

Page 57: ...4 to xx0x and increase resistance of braking resistor Faults which can be Reset by Manual Operation but cannot be Auto Reset Fault Code Content Probable Cause Action Item OC Overcurrent during Stop Mode 1 Detecting circuit failure 2 CT Signal cable failure 1 Send Inverter back to factory for repair OL1 Motor Overload 1 Load is too high 2 Inappropriate V F pattern selection 3 Incorrect Fn_69 Fn_70 ...

Page 58: ...TOP key is pressed during operation Inverter will stop according to the setting of Fn_44 and display STP2 Inverter will not restart until power is turned OFF and ON again 2 If the Inverter is under communications control and FN_48 xx0x Once STOP key is pressed Inverter will stop according to the setting of Fn_44 and display STP2 Inverter will not restart until computer sends Stop command followed ...

Page 59: ...n_68 Fn_66 Fn_68 or Fn_67 Fn_68 2 Fn_06 Fn_07 3 Fn_70 Fn_75 4 Fn_27 Fn_28 1 Adjust Fn_65 Fn_68 or Fn_07 setting 2 Fn_06 Fn_07 3 Fn_70 Fn_75 4 Fn_27 Fn_28 Err3 Setting Error 1 V F curve is set too steep when Fn_05 18 2 Analog freq signal is set too steep 1 Fn_38 Fn_40 Fn_37 Fn_39 65 Fn_40 Fn_41 Fn_39 0 1 65 Err4 Setting Error 1 Incorrect settings of Fn_37 Fn_41 1 Fn_37 Fn_39 0 1 Hz Fn_38 Fn_40 Fn_4...

Page 60: ...check the Inverter for tightness of electrical connections discoloration or other signs of overheating During service inspection turn off the AC main circuit power and wait for the charging indicator LED 101 to extinguish for at least 10 minutes before touching any circuit components Failure to adhere to this warning could result in serious or lethal injuries 1 Clean up internal dust and dirt 2 Ch...

Page 61: ...switching power devices to achieve high efficiency and to reduce motor noise This results in electromagnetic interference EMI and radio frequency interference RFI For operational reasons the interference may need to be suppressed EMC DIRECTIVES This Inverter is able to comply with the EMC Directives 89 336 EEC on limits to EMI and RFI with the use of an optional filter Independent testing has demo...

Page 62: ...ant FILTERING SELECTION MODEL RATING INVERTER MODEL FM100 2EMI1 1φ 220 250V 10A FM100 2P5 N1 FM100 201 N1 FM100 2EMI2 1φ 220 250V 20A FM100 202 N1 FM100 2EMI3 1φ 220 250V 20A FM100 203 N1 FM100 4EMI1 3φ 380 460V 10A FM100 401 N1 FM100 402 N1 FM100 4EMI3 3φ 380 460V 10A FM100 403 N1 FM100 405 N1 Interconnection Diagrams for 230 and 460 Filters 230 Volt Single Phase Drive Remote Switches Earth Groun...

Page 63: ...ts have to be connected to external earth through copper bars Note The system should be checked periodically to ensure earth ground connection is complete For Induction Motors For safety reasons motors must be connected to earth ground with a cable even if the motor is fixed on a metal baseplate A green line 4 conductor motor cable is recommended to connect between the frame of the motor and the e...

Page 64: ...motor cables control cables and signal cables must be shielded unless the length of the cable is less than 1 meter The shielded motor cable must be put to the earth ground To reduce stray inductance and capacitance the length of motor cable should be minimized Cable Routing All signal and control cable must be separated from unshielded or protected motor cable and unfiltered power lines The distan...

Page 65: ...x 6 57 7 87x11 81x 7 83 9 84x15 75x9 45 Mounting Dim W1 H1 3 78x5 91 5 43x6 85 6 85x8 07 7 32x11 26 9 29x15 16 460 Volt Series Units Inches Horsepower 1 2 3 5 7 5 10 15 20 30 Dimensions W H D 5 87x7 25x6 22 7 28x8 46x 6 57 7 87x11 81x 7 83 9 84x15 75x9 45 Mounting Dim W1 H1 5 43x6 85 6 85x8 07 7 32x11 26 9 29x15 16 VOLT 100 0 FUN AMP W H D ...

Page 66: ...100 2BR5 20 0 0 53 FM100 207 N1 Χ 20 FM100 2BR7 30 0 0 35 FM100 210 N1 Χ 20 FM100 2BR10 40 0 0 265 FM100 215 N1 Χ Χ 20 Χ 60 0 0 18 FM100 220 N1 Χ Χ 20 Χ 80 0 0 13 FM100 230 N1 Χ Χ 20 Χ 120 0 0 09 460 Volt Units FM100 401 N1 Χ 20 FM100 4BR1 2 5 8 4 FM100 402 N1 Χ 20 FM100 4BR2 5 0 4 2 FM100 403 N1 Χ 20 FM100 4BR3 7 5 3 6 FM100 405 N1 Χ 20 FM100 4BR5 10 0 2 2 FM100 407 N1 Χ 20 FM100 4BR7 15 0 1 42 F...

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TECO-Westinghouse FLUXMASTER 100 Series, Maintenance And Operation Manual

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Summary of Contents for FLUXMASTER 100 Series

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