Tecnologic TLK 48 Operating Instructions Manual Download Page 1

    

TLK 48

MICROPROCESSOR-BASED

DIGITAL 

ELECTRONIC CONTROLLER

OPERATING INSTRUCTIONS

Vr. 03 (ENG) - cod.: ISTR 06481

TECNOLOGIC S.p.A.

      Distributed by:

   

     GESINT S.R.L.

  

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FOREWORD

This manual contains the information necessary for the product to

be installed correctly and also instructions for its maintenance and
use; we therefore recommend that the utmost attention is paid to

the following instructions. 
Though this manual has been issued with the greatest care,

TECNOLOGIC S.p.A. will not take any responsibility deriving from
its use. 

The same applies to each person or Company involved in the
issuing of this manual. 

This document is the exclusive property of TECNOLOGIC S.p.A.
which forbids any reproduction and divulgation , even in part, of the

document, unless expressly authorized. 
TECNOLOGIC S.p.A. reserves the right to make any formal or

functional changes at any moment and without  any notice.

INDEX

INSTRUMENT ORDERING CODE

7.6

MEASUREMENT RANGE TABLE

7.5

FUNCTIONAL DATA

7.4

MECHANICAL DIMENSIONS, PANEL CUT-OUT AND
MOUNTING

7.3

MECHANICAL DATA

7.2

ELECTRICAL DATA

7.1

TECHNICAL DATA

7

GUARANTEE AND REPAIRS

6.3

CLEANING

6.2

ERROR SIGNALLING

6.1

PROBLEMS , MAINTENANCE AND GUARANTEE

6

PROGRAMMABLE PARAMETERS TABLE

5

PARAMETERS CONFIGURATION BY KEY01

4.13

FUNCTION OF KEY “U”

4.12

LOOP BREAK ALARM FUNCTION

4.11

ALARMS OUTPUTS FUNCTIONS

4.10

SOFT-START FUNCTION

4.9

REACHING OF SET POINT AT CONTROLLED SPEED

AND AUTOMATIC COMMUTATION BETWEEN TWO
SET POINTS

4.8

AUTO-TUNING AND SELF-TUNING FUNCTIONS

4.7

DOUBLE ACTION PID CONTROL

4.6

SINGLE ACTION PID CONTROL

4.5

NEUTRAL ZONE ON/OFF CONTROL

4.4

ON/OFF CONTROL

4.3

OUTPUTS CONFIGURATION

4.2

MEASURING AND VISUALIZATION

4.1

FUNCTIONS

4

ELECTRICAL WIRING DIAGRAM

3.4

ELECTRICAL CONNECTIONS

3.3

MECHANICAL MOUNTING

3.2

PERMITTED USE

3.1

INFORMATION ON INSTALLATION AND USE 

3

ACTIVE SET POINT SELECTION

2.5

CONTROL STATES

2.4

PARAMETER PROGRAMMING LEVELS

2.3

SELECTION OF CONTROL STATE AND PARAMETER

PROGRAMMING 

2.2

FAST PROGRAMMING OF SET POINT 

2.1

PROGRAMMING

2

FRONT PANEL DESCRIPTION

1.2

GENERAL DESCRIPTION

1.1

INSTRUMENT DESCRIPTION

1

1 - INSTRUMENT DESCRIPTION

1.1 - GENERAL DESCRIPTION

TLK 48 is a “single loop” digital microprocessor-based controller,
with ON/OFF, Neutral Zone ON/OFF, PID single action, PID dual
action (direct and reverse) control and with 

AUTO-TUNING FAST

function, 

SELF-TUNING

 function and automatic calculation of the

FUZZY OVERSHOOT CONTROL

 parameter for PID control. The

PID control has a particular algorithm with 

TWO DEGREES OF

FREEDOM 

that optimises the instrument’s features independently

in the event of process disturbance and Set Point variations. The
process value is visualized on 4 red displays, while the output

status is indicated by 3 LED displays. The instrument is equipped
with a 3 LED programmable shift indexes . The instrument provides

for the storage of 4 Set Points and can have up to 3 outputs: relay
type or can drive solid state relays type (SSR). Depending on the

model required the input accept:

C

: Thermocouples temperature probes (J,K,S and TECNOLOGIC

IRS Infrared sensors), mV signals (0..50/60 mV, 12..60 mV),

Thermoresistances PT100.

E

 : Thermocouples temperature probes (J,K,S and TECNOLOGIC

IRS Infrared sensors), mV signals (0..50/60 mV, 12..60 mV),

Thermistors PTC and NTC.

I

 : normalized analogue signals 0/4..20 mA

V

 : normalized analogue signals 0..1 V, 0/1..5 V, 0/2..10 V

Other important available functions are: Loop-Break Alarm function,

reaching of the Set Point at controlled speed, ramp and dwell

TECNOLOGIC spa - TLK 48

 

- OPERATING INSTRUCTIONS - Vr. 03 - ISTR 06481 - PAG. 1

Summary of Contents for TLK 48

Page 1: ...RING AND VISUALIZATION 4 1 FUNCTIONS 4 ELECTRICAL WIRING DIAGRAM 3 4 ELECTRICAL CONNECTIONS 3 3 MECHANICAL MOUNTING 3 2 PERMITTED USE 3 1 INFORMATION ON INSTALLATION AND USE 3 ACTIVE SET POINT SELECTION 2 5 CONTROL STATES 2 4 PARAMETER PROGRAMMING LEVELS 2 3 SELECTION OF CONTROL STATE AND PARAMETER PROGRAMMING 2 2 FAST PROGRAMMING OF SET POINT 2 1 PROGRAMMING 2 FRONT PANEL DESCRIPTION 1 2 GENERAL ...

Page 2: ...it is necessary to push key P after the visualisation of the last Set Point or alternatively if no key is pressed for approx 15 seconds the display will return to normal functioning automatically 2 2 SELECTION OF THE CONTROL STATE AND PARAMETER PROGRAMMING By pushing key P and holding it down for approx 2 sec it is possible to enter into the main selection menu Using the UP or DOWN keys it is then...

Page 3: ...r with reverse action to C100 100 of the output power with direct action CONTROL OFF OFF The instrument can be swapped into the OFF state i e the control and the relative outputs are deactivated The alarm outputs are instead working normally BUMPLESS MANUAL CONTROL OPLO By means of this option it is possible to manually program the power percentage given as output by the controller by deactivating...

Page 4: ...s serie TECNOLOGIC IRTC1 with linearization J Ir J or K Ir CA for thermoresistances Pt100 IEC Pt1 or thermistors PTC KTY81 121 Ptc or NTC 103AT 2 ntc for normalised signals in current 0 20 mA 0 20 or 4 20 mA 4 20 for normalised signals in tension 0 1 V 0 1 0 5 V 0 5 1 5 V 1 5 0 10 V 0 10 or 2 10 V 2 10 for normalised signals in tension 0 50 mV 0 50 0 60 mV 0 60 12 60 mV 12 60 We recommend to switc...

Page 5: ...se of direct action or cooling Func CooL it deactivates the output when the process value reaches SP HSEt in case of symmetrical hysteresis or SP in case of asymmetrical hysteresis and is activated again when the process value goes above value SP HSEt 4 4 NEUTRAL ZONE ON OFF CONTROL 1 rEG 2 rEG All the parameters referring to Neutral Zone ON OFF control are contained in the group rEG This type of ...

Page 6: ...ontinuous calculation of the parameters during control Both functions automatically calculate the following parameters Pb Proportional Band tcr1 Cycle time of the output 1rEG Int Integral Time dEr Derivative Time FuOC Fuzzy Overshoot Control and for the Double Action PID control also tcr 2 Cycle time of the output 2rEG Prat Power Ratio P 2 rEG P 1 rEG To activate the AUTO TUNING function proceed a...

Page 7: ...ce the tuning is finished deactivate Auto tuning Auto OFF program the desired ramp and if it automatic tuning is desired enable the Self tuning function 4 9 SOFT START FUNCTION All the parameters referring to the Soft Start functioning are contained in the group rEG The Soft Start function only works through PID control and allows the limitation of control power when the instrument is switched on ...

Page 8: ... 0 and 31 The number to be set which will correspond to the function desired is obtained by adding the values reported in the following descriptions ALARM BEHAVIOUR AT SWITCH ON the alarm output may behave in two different ways depending on the value added to par Ab1 0 NORMAL BEHAVIOUR The alarm is always activated when there are alarm conditions 1 ALARM NOT ACTIVATED AT SWITCH ON If when switched...

Page 9: ...Y01 The instrument is equipped with a connector that allows the trans fer from and toward the instrument of the functioning parameters through the device TECNOLOGIC KEY01 with 3 poles connector This device it s mainly useable for the serial programming of the instruments which need to have the same parameters configuration or to keep a copy of the programming of an instrument and allow its rapid r...

Page 10: ...no yES Alarm AL1 activation in case of measuring error AL1i 30 OFF OFF 9999 sec Activation delay of alarm AL1 AL1d 29 1 OFF 9999 Alarm AL1 hysteresis HAL1 28 9999 AL1L 9999 High threshold band alarm AL1 or Maximum set alarm AL1 for high or low alarm AL1H 27 1999 1999 AL1H Low threshold band alarm AL1 or Minimum set alarm AL1 for high or low alarm AL1L 26 0 AL1L AL1H Alarm AL1 threshold AL1 25 0 0 ...

Page 11: ...e modified while the alarm thresholds can be modified SAE Active Set and alarm thresholds can be modified SAnE Active Set and alarm thresholds can not be modified Edit 73 2 OFF 9999 Shift value for the shift index functioning AdE 72 dEF dEF Pou SP F SP o AL1 AL2 AL3 Variable visualized on the display dEF Process Value Pou Control Power SP F Active Set Value SP o Operative Set value AL1 AL1 thresho...

Page 12: ...mensions 48 x 48 mm DIN depth 98 mm Weight 150 g approx Mounting Flush in panel in 45 x 45 mm hole Connections 2 x 1 mm2 screw terminals block Degree of front panel protection IP 54 mounted in panel with gasket Pollution situation 2 Operating temperature 0 50 C Operating humidity 30 95 RH without condensation Storage temperature 10 60 C 7 3 MECHANICAL DIMENSIONS PANEL CUT OUT AND MOUNTING mm 44 5 ...

Page 13: ...mocouples J K S I R mV thermistors PTC NTC I normalized signals 0 4 20 mA V normalized signals 0 1 V 0 1 5 V 0 2 10 V c OUTPUT OUT1 R Relay O VDC for SSR d OUTPUT OUT2 R Relay O VDC for SSR None e OUTPUT OUT3 R Relay O VDC for SSR None ff SPECIAL CODES g SPECIAL VERSIONS TLK 48 PASSWORD 381 TECNOLOGIC spa TLK 48 OPERATING INSTRUCTIONS Vr 03 ISTR 06481 PAG 13 ...

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