Technogym Vario Excite + 500 Service Maintenance Manual Download | Manualshive

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VARIO : Service & maintenance manual- rev. 4.2

Page 8.5

Figure 8.3-5

CAUTION: Check if on the opposite side, the distance (A) is 1000mm±1mm.
Otherwise proceeds with the adjustment on this side, as indicated in Figure 8.3-4.

ATTENTION: Perform the exercise and check that the movement is symmetrical. If
the movement feels asymmetric, check the following again: first the length of the short
belts, then the length of the long belts.

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Summary of Contents for Vario Excite + 500

Page 1: ...V VA AR RI IO O E X C I T E REV 4 2...

Page 2: ......

Page 3: ...PRESENT NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsible for any...

Page 4: ......

Page 5: ...3 2 9 2 CU Cables 2 14 3 PRINCIPLES OF OPERATION 3 1 3 1 BLOCK DIAGRAM 3 1 3 2 LED DISPLAY BOARDS 3 2 3 2 1 ARM Board 500 and 500SP models 3 2 3 2 2 ARM Board 700 and 700SP models 3 3 3 2 3 C Safe boa...

Page 6: ...OWER ON 5 5 6 TROUBLESHOOTING 6 1 6 1 TROUBLESHOOTING MENU LED MODELS 6 2 6 1 1 Accessing configuration of 500 models 6 2 6 1 2 Accessing configuration of 700 models 6 2 6 1 3 Automatic Test 6 3 6 1 3...

Page 7: ...SSEMBLING THE HAND SENSOR FIXED HANDGRIPS 7 24 7 6 DISASSEMBLING THE HAND SENSORS MOVING LEVERS 7 25 7 7 DISASSEMBLING THE GUARDS 7 26 7 7 1 Disassembling the centre guard 7 26 7 7 2 Disassembling the...

Page 8: ...uration 9 4 9 1 9 Default calories 9 4 9 1 10 Default distance 9 5 9 1 11 Enable TGS 9 5 9 1 12 Enable keyboard 9 5 9 1 13 Modifiable target frequencies 9 6 9 1 14 Enable custom messages 9 6 9 1 15 Re...

Page 9: ...and levers systems 11 3 11 2 2 Checking the assembly of the guards 11 3 11 3 START UP CHECK 11 3 O LIST OF CRITICAL SPARE PARTS 11 4 12 SCHEDULED MAINTENANCE 12 1 12 1 ORDINARY MAINTENANCE OPERATION 1...

Page 10: ...VARIO Excite Service maintenance manual rev 4 2 Page vi Page intentionally left blank...

Page 11: ...ON non observance may cause damage to the machine Information about the operation in progress Observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following steps f...

Page 12: ...the recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in thi...

Page 13: ...on Key to values 1 2 Line type DA Excite 3 Machine type F Vario 4 Product version 5 500 7 700 5 Type of power supply 3 multi voltage 4 self powered M Medical Device CE 6 Type of Display L LED W VisioW...

Page 14: ...ns a change in the product code Specifically the last character of the product code will be characterised based on the options shown in the table below 16th Character Product code Main country of use...

Page 15: ...anged as follows Characters Description key to values 1 2 3 4 5 6 Product type DAF VARIO Excite 5 500 7 700 3 multi voltage 4 self powered M Medical Device CE L LED W VisioWEB Y VisoWEB Capacitive TS...

Page 16: ...monitoring Double Hand sensor Telemetry Telemetry Maintenance Maintenance not required software Serial upload Goal oriented display YES Calorie Coach YES Select language by the user YES NO Plug Play...

Page 17: ...nual rev 4 2 Page 2 5 2 5 MECHANICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS Width mm in 1940 mm 76 4 Static 1990 mm 78 3 Operating Length mm in 730 mm 29 Height mm in 1700 mm 67 Weight Kg lbs 200K...

Page 18: ...VARIO Excite Service maintenance manual rev 4 2 Page 2 6 2 5 2 EUROPEAN AND OVERSEAS PACKING DIMENSIONS...

Page 19: ...g Storage from 20 to 90 non condensing 2 7 CONFORMITY TO REGULATIONS The machine conforms to the following standards EUROPE USA EMI EN 55014 1 2006 EN 55014 2 1998 EN55022 2009 EN 61000 3 2 2007 EN 61...

Page 20: ...L ARM BOARD DISPLAY ARM BOARD KEYBOARD C SAFE BOARD CN8 CN1 CN9 CN1 CN3 CN2 BRAKE ENTRY POWER MODULE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn CBQ 13 CU270 Patch Conn CU269 VAC CU312 CU271 P...

Page 21: ...LAY ARM BOARD KEYBOARD C SAFE BOARD CN8 CN1 CN9 CN1 CN3 CN2 BRAKE BRAKE BOARD CN3 CN4 CN1 CN2 CBQ 13 CU270 Patch Conn CU269 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HR CARDIO RECEIVER CN1 CU291...

Page 22: ...BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn CN5 CBQ 13 CU270 Patch Conn CU269 VAC CU312 CU271 CN6 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HS HR CARDIO RECEIVER HAND SENSOR Right HD3 2 HD1 H...

Page 23: ...N5 CBQ 13 CU270 Patch Conn CU269 CN6 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HS HR CARDIO RECEIVER HAND SENSOR Right HD3 2 HD1 HD4 Patch Conn 1 Patch Conn 2 HAND SENSOR Left Patch Conn 3 CU286...

Page 24: ...CKING STATION BRAKE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn DUAL TGS READER CN1 Patch Conn CU132 CN1 CBQ 32 CN19 CU328 CN31 CN24 POWER ENTRY MODULE VAC CU312 CU270 CU271 Digital TV reader...

Page 25: ...Out 2 9 1 CBQ CABLES CBQ 13 C Safe Board cable LED Only Display Board C Safe Board Display Board CN8 Signal Colour C Safe Board CN1 1 Digital 1 Flat cable 1 14 Digital 14 Flat cable 14 CBQ32 TGS cabl...

Page 26: ...bus USB Black 13 3 TX RX Black 11 4 RX TX Black 12 5 CTS Black 10 6 5Vdc Black 9 7 GND Black 8 8 GND Black 7 9 GND video signal Black 6 10 Video signal Black 5 11 GND Lef audio signal Black 4 12 Left...

Page 27: ...hite 5 6 n c Blue 6 7 485 Tx Rx Brown White 7 8 485 Tx Rx Brown 8 CU271 Brake cable Magnetic PK Brake Board Brake Brake Board CN2 Signal Colour Faston Faston Faston Faston 1 V Brake Brown X 2 V Brake...

Page 28: ...generator Red Fast on CU286 Cardio Receiver HR HS cable Fast Track ARM CPU Board Cardio Receiver HR HS Hand Sensor Fast Track ARM CN4 CPU CN24 Signal Colour Cardio Receiver HD4 Patch conn 3 1 5v CARD...

Page 29: ...Colour Cardio Receiver HD3 2 1 UP White 1 2 DOWN Brown 2 3 Shield Black 3 4 UP White 4 5 DOWN Brown 5 6 Shield Black 6 CU288 LAN Cable VISIO Only CPU Board LAN CN4 Signal Colour LAN 1 n c White Green...

Page 30: ...rake Board CN4 N NEUTRAL Light blue 1 P PHASE Brown 3 E EARTH cable Yellow Green 5 CU328 Inverter Fronteck LCD cable VISIO Only CPU Board LCD Inverter CPU Board CN5 Signal Colour LCD Inverter CN1 12 P...

Page 31: ...ED VERSION POWER ENTRY MODULE DISPLAY BOARD C SAFE BOARD HS HR RECEIVER DUAL TGS READER BRAKE BOARD VAC KEYBOARD LEFT HAND SENSOR LEFT TOUCH SENSOR RIGHT TOUCH SENSOR SPEED SENSOR BRAKE SELFPOWERWD VE...

Page 32: ...s of the board are Manages and process signals from 1 Keyboard 2 HR receiver 3 C Safe Board Optional 4 Dual TGS reader if present distributes the voltages received from the Brake Board to the display...

Page 33: ...ch provide feedback about the exercise session The board includes the following indicator LEDs LED name Colour Description LED1 GREEN If ON the 12Vdc power supply from the Brake Board correctly reache...

Page 34: ...ard are Manages and process signals from 1 LCD 2 LCD Inverter 3 Touch Screen 4 Digital Analogue TUNER Board 5 LAN network board integrated 6 Wireless network Board 7 HR Receiver 8 HS Receiver 9 Audio...

Page 35: ...adio channels The data is then sent to the CPU Board where it is processed and managed in order to correctly display it on the LCD Display LED name Colour Description D4 RED ON if the power supply rea...

Page 36: ...s the absence of cables but this is also a limitation in terms of protection against interference disturbance performance the stability of service and bandwidth may be intermittent and security vulner...

Page 37: ...ne display has one jack for connecting headphones The jack is connected on a stereo output of the CPU Board 3 3 8 C SAFE BOARD INTEGRATED It a function that allows the connection using an appropriate...

Page 38: ...iPod 5th gen iPod Classic iPod mini iPod Nano iPod Touch iPhone 3 3 10 2 Client USB port This is an additional port which can be installed on the VISIO Display and makes available a USB port for conne...

Page 39: ...ed by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a positive logic mode When the Board is in stand...

Page 40: ...c Transmitter Chest Belt used by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a negative logic mode...

Page 41: ...red of the Electromagnetic Brake Electromagnetic Brake error messages commands for modifying the circuit board configuration parameters commands for viewing the errors logged by the circuit board comm...

Page 42: ...direction which opposes the cause that induced them i e the movement of the disk inside the magnetic field Consequently they have a braking effect that slows down the movement of the disk The braking...

Page 43: ...onnected together do not connect more than N 8 equipments with a 220Vac mains supply and N 5 equipments with an 110Vac mains supply If other types of machines are connected together the maximum number...

Page 44: ...to be saved in memory The battery can be recharged in 2 ways during the exercise through the Brake Board In the Stand By condition from an external power supply included with the machine which is able...

Page 45: ...ment of pedals and levers make the primary shaft rotates through a system of belts and pulleys which transmits the movement to the secondary shaft and from there to the electromagnetic brake the verti...

Page 46: ...brake excitation signal will produce a correspondingly higher exercise resistance In addition for a given value of brake excitation a higher speed of disk rotation will produce a correspondingly high...

Page 47: ...ove 13 7Vdc only on the 500 700 and 700WTVmodels In all that cases the Brake Board interrupts the supply of current to the brake the green LED changes from being steadily on to blinking and sends an e...

Page 48: ...by the speed sensor LED and VISIO and has the waveform shown in the figure below Figure 3 13 1 The signal enters the Brake Board pins 3 4 on connector CN2 where it is used to determine the speed value...

Page 49: ...n The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C Safe board The Cardio Theater unit must be provided with a power cable having the following pin out RJ45 Co...

Page 50: ...le to use must be wired as follows WARNING for the numbering of the pins on RJ45 connector please refer to the diagram below When programming the machine sometimes it is necessary to fit plug into the...

Page 51: ...characteristic They are briefly detailed below 1 On machines with VISIOWEB display it is possible for the user browsing and use internet services during the training session 2 VISIOWEB has been devel...

Page 52: ...tallation instructions The table below gives the codes of the kits to be chosen according to the TV standard used in the installation country VISIO UPGRADE KIT CODES Vario DVB T A0000487 D Vario ATSC...

Page 53: ...omagnetic noise television sets electrical motors antennas high voltage lines household appliances etc or medical equipment 5 To eliminate any interference with the cardio receiver no transmitters sho...

Page 54: ...mmend 2 person be involved in lifting it CAUTION Take great care when moving the equipment and positioning it on the ground as it may overbalance 1 Grasp machine on the rear footboard slot Lift and pu...

Page 55: ...TH HAND TROLLEY Is possible to move the equipment by hand or with a hand trolley paying attention to details in the figures below Figure 5 2 3 1 Lift up the equipment from the front side where it is p...

Page 56: ...5 4 5 3 RECOMMENDED ANTENNA SIGNAL REQUIREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual Electrical and antenna requirements...

Page 57: ...the wall outlet and make sure all the technical requirements are respected according to the specific paragraph of this manual 5 5 FIRST POWER ON After completing the installation procedure the machine...

Page 58: ...VARIO Excite Service maintenance manual rev 4 2 Page 5 6 Page intentionally left blank...

Page 59: ...ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after executing the specified ACTION 1 Check whether the problem has been resolv...

Page 60: ...gits At this point there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the curr...

Page 61: ...ouped under this section conduct checks on the machine s operation in a fully automatic manner After selecting the desired test using the and effort level keys press ENTER to initiate the test and the...

Page 62: ...of the test was negative the message will specify COM1 in the case of the C Safe COM test COM2 in the case of communications with the low kit or COM3 in the case of the TGS COM test The TGS COM test d...

Page 63: ...ntheequipment is inStand By as showninthefigurebelow A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Enter t...

Page 64: ...ll outlet supplythe correct voltage Is the mains lead OK Are the LEDs on the DisplayBoard lit on Plug the machine into a working electrical outlet Replace the mains lead Replace the DisplayBoard THE D...

Page 65: ...heck the LEDs 1 and 2 green and yellow of Display Board are correctly lit on 2 Place the tester probes across pins 3 and 1 of CN4 connectors on the Brake Board The measured value should be approximate...

Page 66: ...LEDs on the Brake Board lit on while pedaling Correct operation after 30 seconds without pedaling the machine switches off Replace the DisplayBoard THE DISPLAY DOES NOT ILLUMINATE NO YES NO YES NO YE...

Page 67: ...isn t about 12Vdc recharge the battery for 8 hour with an external power 2 Check the LEDs 1 and 2 green and yellow of the Display Board are correctly lit on 3 Check if the LEDs 1 and 2 green and yello...

Page 68: ...ercise Measure the battery There are the 12Volt Check if the fuse on the ELT 01 cable Is it whole Carge and or repalce the battery THE DISPLAY DOESN T REMAIN ON WHEN STOPPING THE EXECUTION OF THE EXER...

Page 69: ...cable is whole If necessary replace the F5A fuse A indicated in the figure follows 2 Clean the contacts of fuse holder inside of the fuse housing highlight in the figure follows Figure 6 3 1 At the e...

Page 70: ...outlet supplythe correct voltage Is the power supplycable OK Are the LED on the CPU Board lit on Plug the machine into a working electrical outlet Replace thecable THE DISPLAY DOES NOT ILLUMINATE NO...

Page 71: ...enance manual rev 4 2 Page 6 13 Replace the LCD Inverter Does the problempersist NO Defective LCD Inverter YES Replace the LCD Does the problem persists YES Replace the CPU Board A NO Defective LCD Co...

Page 72: ...NO Replace the power entry module YES Check if there are the voltages at the output of the Brake Board YES Replace the Brake Board 4 B Check if there are the voltages at the input of the CPU Board Re...

Page 73: ...wer entry module Place the tester probes across the live and neutral pins on the same connector The measured value should be approximately 220VAC or 110VAC depending on the mains voltage 4 Using a tes...

Page 74: ...r in the VISIO manual 6 5 NO AUDIO SOUND Only for VISIO models For the following menu please refer to the relevant chapter in the VISIO manual 6 6 NO TV PICTURE Only for VISIO models For the following...

Page 75: ...files uploaded on the iPod Check the audio connection system NO Replace the Docking station board 2 3 YES Check the iPod cable connection Is the iPod detected by the machine OK YES Is the voltage at t...

Page 76: ...he VISIO interface 3 Carry out the troubleshooting procedure 6 5 No audio sound 4 To update the iPod SW you just need to connect to iTunes and it automatically upgrades to the last version 5 Enable th...

Page 77: ...ing upgrade The error is displayed by a massage and stored in the Errors Log section To reinstate communications between the lower and upper assemblies 1 Check that cable CU196 is correct using the Te...

Page 78: ...Does the Brake Board supply tension at the brake THERE IS NO RESISTANCE Are the Watt and SPM values shown on the displaydifferent fromzero NO YES 1 Carryout the The speed signal is incorrect troublesh...

Page 79: ...1 Place the tester probes across pins 1 and 2 of the connector CN2 on the Brake Board and exercise at a speed of 60RPM You should measure a Vdc which increases according to the exercise level 2 Measur...

Page 80: ...s incorrect the Brake Board is defective the brake is defective Are the mechanics of the machine in good condition Does the Brake Board output the correct current to the brake winding Replace the Brak...

Page 81: ...procedure as detailed in the relevant paragraph of the Service menu 2 Check that the mechanical system consisting of the pedals belt and brake moves smoothly and without higher than normal friction or...

Page 82: ...e flywheel The speed sensor is defective The Brake Board is defective Does the speed sensor send the correct signal to the Brake Board 3 Replace the speed sensor generator on SP models NO Replace the...

Page 83: ...1 In addition when pedalling at 80RPM the frequency of the signal should be 136Hz 3 Self Powered models Check the signal at paragraph 2 9 Cables The measured signal should be that indicated in Figure...

Page 84: ...he voltage at the input to the TGS reader correct Is the voltage at the output to the DisplayBoard correct Replace cable CBQ 32 and or CU132 1 2 YES NO YES Replace the DisplayBoard NO A Is the serial...

Page 85: ...tail below 1 In Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader The measured value should be 12Vdc 2 As for step 1 but across pins 1 and 8 of connector CN19 CPU Board or...

Page 86: ...uality of the contact between the human skin and the HS plates as hands only just washed or particularly dry acidity of the skin and or a particular body fat mass index For these people it s suggested...

Page 87: ...YES Checkif the 5Vdc are at the output of the ARM CPU Board Are them present Receiver Board defective Replace 2 YES NO NO YES A Checkif the SW and the gruonding of Receiver Board The problem persist...

Page 88: ...ntenance manual rev 4 2 Page 6 30 Checkthe SWand the grounding of the Receiver Board The problempersists Receiver Board defective Replace A YES NO Checkthe connecting cable between High Kit and LowKit...

Page 89: ...eceiver Board measuring the resistance value between a The fast on on the HR HS Receiver Board and the ground node on the power entry module b The ground node of the power entry module and the main wa...

Page 90: ...GNAL Chest Belt Check if the 5Vdc are at the input of the Receiver Board Are present ARM CPU Board defective Replace 1 NO YES Check if the 5Vdc are at the output of ARM CPU Board Are present Receiver...

Page 91: ...f the Receiver Board Problempersists Place correctly 3 YES NO Checkthe properlyfunctining of the Receiver Board Is proper placed OK 4 NO NO YES A Receiver Board defective Replace YES Checkif it works...

Page 92: ...NEWS section Check the grounding of the HR HS Receiver Board measuring the resistance value between 1 The ground fast on of HR HS Receiver Board and the ground node on the Power supply box of the mac...

Page 93: ...e output of the ARM CPU Board Are them present 4 NO Receiver Board defective Replace Check the SW and the groundin of Receiver Board Problem persists Place correclty 1 YES NO Check the proper function...

Page 94: ...cording to the EXCITE SW SMART TABLE you can find in TG Direct section 2 Check if the receiver has been correctly mounted on the machine as detail at paragraph 7 4 2 HR Receiver Chest Belt 3 Place the...

Page 95: ...SIGNAL IS INCORRECT Chest belt Are the machines correctly spaced bythe required minimum distance Checkthe Receiver Board has been correctlymounted on the machine Reposition the machines so theyare ad...

Page 96: ...according to the EXCITE SW SMART TABLE you can find in TG Direct section Check the grounding of the Cardio Receiver measuring the resistance value between a The ground fast on of Cardio Receiver Board...

Page 97: ...39 2 Take care of the following diagram to correctly position the machines Figure 6 15 1 The active area of the transmitter is wider on the lateral side 130 cm instead of the front or the back side 9...

Page 98: ...ite as detailed here below You can use one of the following cables ELT 16 0WC00518AB CBQ 28 0WC00390AC or TRM 28 0WC00336AC as connection cable TEST BOX EXCITE RECEIVER LED Connecting cable The circui...

Page 99: ...y acidity of the skin and or a particular body fat mass index For these people it s suggested to wear the chest belt transmitter HS CORRECT USE Grasp both the upper and lower plate avoiding clenching...

Page 100: ...e approximately lower than 1 Ohm Check finally the grounding of the main wall socket measuring that the following voltages are present P N phase neutral 220Vac 110 Vac P G phase ground 220Vac 110 Vac...

Page 101: ...plug the mains lead from the wall outlet 1 Back off the 4 screws a using a medium Phillips screwdriver Figure 7 1 2 2 Unplug the connector highlighted in the figure at the side 3 Remove the Display Fi...

Page 102: ...rom the wall outlet 1 Back off the 4 screws a using a medium Phillips screwdriver Figure 7 1 5 2 Unplug the connectors indicated in the figure 3 Remove the display Figure 7 1 6 4 Back off the 2 screws...

Page 103: ...ews a using a medium Phillips screwdriver Figure 7 1 8 2 Back off the 2 screws b using a 3mm hexagonal wrench on either side Figure 7 1 9 3 Unplug the connectors indicated in the figure 4 Remove the d...

Page 104: ...EMBLING BOARDS AND COMPONENTS 7 2 1 LED DISPLAY ARM BOARD Figure 7 2 1 Carry out the procedure described in paragraph 7 1 Disassembling the display Place the Display on a work bench It is now possible...

Page 105: ...age 7 5 7 2 1 1 ARM board A Figure 7 2 2 1 Unplug the connectors highlighted in the figure 2 Back off the 5 screws c using a medium Phillips Screwdriver 1 Remove the ARM board A To reassemble the ARM...

Page 106: ...ect from the ARM board the connector highlighted in the figure 2 Remove the hot glue that fix the board on the casing and remove the C Safe board B sliding it upward During the reassembly use the hot...

Page 107: ...d in paragraph 7 1 Disassembling the display Place the display on a work bench It is now possible to remove the following components Wireless Board A TUNER Board B LCD Inverter C CPU board D LCD Touch...

Page 108: ...routing as shown in Figure 7 2 8 Figure 7 2 6 2 Push simultaneously the 2 side tabs outward in the direction of the purple arrows 1 The Wireless Board will automatically lift up Figure 7 2 7 3 Remove...

Page 109: ...VARIO Excite Service maintenance manual rev 4 2 Page 7 9 To reassemble the antenna cables X and Y follow the routing shown below The Dissipater Z is only on the ATSC and ISDB T version Figure 7 2 8...

Page 110: ...ck off the 3 screws a using a medium Phillips Screwdriver 2 Remove the protection guard of Tuner board b Figure 7 2 10 3 Back off the 3 spacers c 4 Lift up the black tab and disconnect the flat cable...

Page 111: ...arry out the procedure described in paragraph 7 2 2 2 Tuner DVB T board B at step 4 1 Remove the Tuner board ver ATSC B1 or ver ISDB T B2 Figure 7 2 12 2 Back off the 2 screws a using a medium Phillip...

Page 112: ...e connectors highlighted in the Figure 2 Back off the 4 screws a using a medium Phillips Screwdriver 3 Remove the LCD inverter cover b Figure 7 2 14 4 Unplug the 4 connectors highlighted in figure 5 R...

Page 113: ...he procedure described in paragraph 7 2 2 1 Wireless board A and 7 2 2 2 Tuner DVB T board B 1 Unplug the connectors highlighted in the figure 2 Back off the 8 screws a using a medium Phillips Screwdr...

Page 114: ...medium Phillips Screwdriver 2 Remove the LCD Inverter as described in the paragraph 7 2 2 4 LCD Inverter C 3 Remove the LCD group completely Figure 7 2 17 4 Carefully overturn the LCD group 5 Back of...

Page 115: ...7 2 2 7 Headphone Jack F Figure 7 2 18 1 Unplug the connector highlighted in the figure 2 Back off the 2 screws a using a small Phillips screwdriver 3 Remove the Headphone Jack F To reassemble the He...

Page 116: ...ure 7 2 19 1 Unplug the cables highlighted in the figure 2 Back off the 3 screws a using a medium Phillips Screwdriver 3 Remove the TGS group and the USB port G as indicated in the figure at the side...

Page 117: ...e 7 2 20 1 Lift the Docking Station covering cap up and back off the screw a using a medium Phillips screwdriver Figure 7 2 21 2 Unplug the cable highlighted in the figure and remove the iPod Docking...

Page 118: ...18 7 2 2 10 Frontal plugs TGS USB and cover Figure 7 2 22 1 Back off the 4 screws a using a medium Phillips screwdriver 2 Remove the frontal plug from the front side To reassemble the Frontal plugs an...

Page 119: ...h 7 1 Disassembling the display to the point 3 Place the display assembly on a work bench 1 Unplug the connector a After the reassembling of the board remember to fix the keyboard connector using a dr...

Page 120: ...art starting from the left and working toward the right without bending the keyboard 4 Remove the protective film The keyboard assembly procedure can only be carried out once because disassembly damag...

Page 121: ...cite Service maintenance manual rev 4 2 Page 7 21 7 3 2 VISIO VERSION For the Touch Screen disassembly refer to the Display Board disassembling procedure described at the paragraph 7 2 2 6 LCD E Touch...

Page 122: ...off the 2 screws a using a medium Phillips screwdriver 2 Lift the carter Figure 7 4 2 3 Cut the cable tie securing the protective foam pad b to the guard 4 Unplug the connectors c d and the Faston e...

Page 123: ...bed in paragraph 7 4 1 HS HR Receiver Chest Belt Hand Sensor up to step 3 1 Unplug the connector cable a from the receiver Figure 7 4 5 CAUTION During reassembly position the receiver so that the coil...

Page 124: ...nd unplug the mains lead from the wall outlet For each handgrip sensor 1 Back off the two screws a using a medium Phillips screwdriver Figure 7 5 2 2 Pull out the two sensors as shown in the figure 3...

Page 125: ...lever sensor 1 Back off the 2 screws a using a medium Phillips screwdriver Figure 7 6 2 2 Pull out the upper and lower sensors 3 Unplug the two connectors indicated in the figure It is also necessary...

Page 126: ...and unplug the mains lead from the wall outlet 1 Using a 4mm hexagonal wrench back off the six screws a remembering to replace the shorter screws as indicated by the arrows in the figure Move the lev...

Page 127: ...edium Phillips screwdriver 2 Back off the screw b using a medium Phillips screwdriver 3 Remove the rubberized guard c During reassembly lock down or back off the screw b to adjust the position of the...

Page 128: ...ver 7 Remove the grey guard Move the levers during removal of the guards in order to find the best position for disassembly Figure 7 7 6 8 Back off the screws h and i indicated in the figure using a m...

Page 129: ...a lifting it up 1 and toward the footboard 2 as indicated by arrows 2 Remove the guard a Figure 7 7 8 3 Back off the 2 screws b using a medium Phillips screwdriver Figure 7 7 9 4 Back off the 2 screw...

Page 130: ...driver 2 Remove the guard b Figure 7 7 11 3 Remove the protective polyethylene foam pad c 4 Back off the screw 5 using a 6mm hexagonal wrench and remove the washer 4 5 Remove the swivel connector from...

Page 131: ...r 1 can be up against the lever pin or up against the washer 3 during the reassembly observe the original position The spacer 2 should be re inserted with its raised side toward the bearing of the swi...

Page 132: ...indicated by arrows 2 Remove the guard a Figure 7 8 2 3 Back off the 6 screws b using a 10mm hexagonal wrench clamping the lock nut on the opposite side with a 19mm wrench During reassembly re insert...

Page 133: ...age 7 33 7 8 2 DISASSEMBLING FRONT FOOTBOARD Figure 7 8 4 3 Back off the 4 screws a with a medium Phillips screwdriver 1 Remove the front footboard and the two angular guards To reassemble the front f...

Page 134: ...ith a medium Phillips screwdriver 2 Back off the screw b with a small Phillips screwdriver 3 Remove the guard c 4 Back off the 6 nuts d and lift up the support e of the guard f CAUTION During reassemb...

Page 135: ...the procedure described in paragraph 7 7 4 Swivel belt connector guard 1 Back off the 2 screws c using a medium Phillips screwdriver 2 Remove the 2 guards a and b Figure 7 9 2 CAUTION During the re as...

Page 136: ...h CAUTION During reassembly apply a drop of Loctite thread compound and lock down the screw d using a torque wrench setting of 37 Nm Figure 7 9 4 4 Remove the footboard lever To reassemble the footboa...

Page 137: ...and 7 7 2 Disassembling the side guards 1 Back off the 2 screws a using a medium Phillips screwdriver 2 Lift up the guard b Figure 7 9 6 3 On the lever to be removed unplug the connector of the cable...

Page 138: ...ting rod f Figure 7 9 9 CAUTION During reassembly follow the sequence indicated in the figure taking care to re insert the spacers f into their seats on either side of the lever Figure 7 9 10 7 Back o...

Page 139: ...N During reassembly re insert the pin g so that the ring indicated in the figure is fully up against the frame At this point it is possible to remove the levers as shown in the figure below Figure 7 9...

Page 140: ...chine and unplug the mains lead from the wall outlet 2 Back off the 2 screws a using a medium Phillips screwdriver 3 Remove the upper and lower guards Figure 7 10 2 4 Disconnect the Hand Sensor cables...

Page 141: ...ub screws c from the handlebar to be removed using a 5mm hexagonal wrench Figure 7 11 2 2 Unplug the connector indicated in the figure 3 Remove the cable tie and carefully remove the cable from its se...

Page 142: ...lace the Hand Sensor cable Carry out the procedure described in paragraph 7 6 Disassembling the hand sensors moving levers 5 Pull out the spacer e from the lever d using small pliers 6 Remove the cabl...

Page 143: ...k off the 2 bolts a a using an 8mm wrench 2 Unplug the 3 connectors indicated in the figure Figure 7 12 2 3 Back off the screw shown in the figure using a medium Philips screwdriver and unplug the fou...

Page 144: ...sassembling the bottom centre guard 1 Unplug the 2 Fastons indicated in the figure Figure 7 13 2 2 Back off the 2 screws a using a 5mm hexagonal wrench 3 Remove the electromagnet and replace it if nec...

Page 145: ...NG THE LOWER TRANSMISSION FLYWHEEL DRIVEN PULLEY PRIMARY UNIT Figure 7 14 1 Carry out the procedure described in paragraph 7 7 1 Disassembling the centre guard At this point it is possible to disassem...

Page 146: ...haft and remove the wrench a Figure 7 14 3 4 Back off the 4 bolts x using a 6mm hexagonal wrench and holding the nut on the opposite side in place with a 13mm hexagonal wrench 5 Slacken the belt tensi...

Page 147: ...renches one inside the plate on the shaft notch and the other on the outside as shown in the figure 11 Remove the flywheel Figure 7 14 7 To remove the copper disk place the flywheel on a work bench 12...

Page 148: ...igure 7 14 3 CAUTION During reassembly to re insert the screw into the hole marked previously use a 13mm wrench in the shaft notch indicated in the figure to exert leverage Figure 7 14 9 3 Back off th...

Page 149: ...e belts as shown in the figure at left Figure 7 14 12 2 Unscrew the swivel connector a using a 6mm hexagonal wrench and holding the nut on the opposite side in place with a 17mm hexagonal wrench CAUTI...

Page 150: ...holding the nuts on the opposite side in place with a 17mm wrench CAUTION In case of the support bearing is made of plastic and not iron like in the picture during reassembly lock down the screws c u...

Page 151: ...R TRANSMISSION FLYWHEEL COGGED BELT MAGNETIC BRAKE Figure 7 15 1 Carry out the procedure described in paragraph 7 7 1 Disassembling the centre guard The procedure below describes removal of the follow...

Page 152: ...shown in the figure at left using a 6mm hexagonal wrench and a 10mm socket wrench Figure 7 15 3 2 Back off the 2 screws c using a 4mm wrench as shown in the figure 3 Back off the screw d using a 6mm h...

Page 153: ...g a marker pen for use as reference during reassembly 8 Back off the screw e using a 4mm hexagonal wrench and the nut f using a 17mm wrench and remove the internal and external washer Figure 7 15 7 9...

Page 154: ...etic brake C from the slots on the user side Pull the right lever as far back as possible to facilitate this operation CAUTION Adjust the tension as described in paragraph 8 1 Belt tension To reassemb...

Page 155: ...n the figure Figure 7 16 2 2 Cut the 2 cable ties a and remove the 2 half guards b and c that prevent twisting of the belt 3 Unscrew the swivel connector d using a 6mm hexagonal wrench and holding the...

Page 156: ...e again the Loctite WARNING Put on grease the ends of the terminals with grease Krytox GPL 205 as described in paragraph 8 5 Grease on long and short belts Figure 7 16 5 5 Back off the ring g and unsc...

Page 157: ...aluminium pulley coincides with the fixed magnet on the frame as shown in the figure 3 Unscrew the magnet c using a 6mm wrench as shown in the figure 4 Pull the magnet out through the hole in the pul...

Page 158: ...ring a and completely unscrew the belt end piece b WARNING Put on grease the ends of the terminals with grease Krytox GPL 205 as described in paragraph 8 5 Grease on long and short belts Two differen...

Page 159: ...O Excite Service maintenance manual rev 4 2 Page 7 59 WARNING Do NOT remove the pin from the frame before securing the lever otherwise it will drop to the floor Figure 7 16 11 Continued on following p...

Page 160: ...Place the eccentrics with the engraving downwards and toward the front of the machines taking care to keep the sides perpendicular to the floor as shown in the figure on the left and adjust as describ...

Page 161: ...crew g reassembly is advisable to clean the threads from the residues of Loctite using a M10 screw tap 6 Remove the belt end piece h from the cam and remove the long belt To reassemble the components...

Page 162: ...SASSEMBLING Figure 7 17 1 Carry out the procedure described in paragraph 7 16 Disassembling the belts and magnet 1 Back off the 2 screws 1 and 8 with a 17mm hexagonal wrench one in the reverse sense o...

Page 163: ...sassembling the bottom centre guard 2 Back off the 2 screws a using a medium Phillips screwdriver and remove the 2 washers b 3 Remove the speed sensor c disconnecting the cables To reassemble the spee...

Page 164: ...r remove the shock absorber X 2 Remove the yellow rubber shock absorber X pulling slightly Figure 7 19 2 3 Back off the screw b using a 6mm Hexagonal wrench locking the nut on the opposite side using...

Page 165: ...he centre guard and the 7 7 3 Disassembling the bottom centre guard 1 Disconnect the faston highlight in the figure at the side 2 Back off the 2 screws a using a 6mm Hexagonal wrench locking the oppos...

Page 166: ...7 21 1 Carry out the procedure decrypted at the paragraph 7 20 Disassembling the battery 1 Disconnect the faston highlight in the figure Figure 7 21 2 Loosen the belt carrying out the operation at the...

Page 167: ...t is going down and then remove it Figure 7 21 4 Place the group on a work bench or on a stable plane 6 Back off the screw e using a 5mm Hexagonal wrench 7 Remove the 2 grub screws f using a 2mm Hexag...

Page 168: ...l shaft pressing on the left side in the direction of the arrows as shown in the figure at the side Figure 7 21 6 9 Back off the 3 screws g using a 3mm Hexagonal wrench 10 Remove the vibration dumping...

Page 169: ...n disassembling Figure 7 21 9 15 Now it is possible to remove the stator n Figure 7 21 10 To remove the copper disk 13 Back off the 6 screws o using a 4mm Hexagonal wrench and remove the copper disk p...

Page 170: ...VARIO Excite Service maintenance manual rev 4 2 Page 7 70 Page intentionally left blank...

Page 171: ...ure 8 1 1 CAUTION BELT 1 the correct tension is 173Hz 10Hz for a new belt and 140Hz 10Hz for a used belt BELT 2 the correct tension is 270Hz 10Hz for a new belt and 210Hz 10Hz for a used belt Figure 8...

Page 172: ...ttom dead centre stand on the pedal of the side being adjusted wait for the copper disk of the electromagnetic brake to stop and get off the pedal 2 Back off or lock down the adjusting pin a to align...

Page 173: ...Swivel belt connector guard You can identify the pulley X from the two slots Y prepared to adjust the belt as described below Figure 8 3 2 1 Rotate the pulley z as indicated by the yellow arrows up t...

Page 174: ...istance A of Figure 8 3 5 between the upper surface of the frame tube and the lower surface of the swivel connector is 1000mm 1mm 39 4 5 Lock down the ring b again Figure 8 3 4 To adjust the belt on t...

Page 175: ...e distance A is 1000mm 1mm Otherwise proceeds with the adjustment on this side as indicated in Figure 8 3 4 ATTENTION Perform the exercise and check that the movement is symmetrical If the movement fe...

Page 176: ...point 1 Stand on the pedal on the side being adjusted and wait until it reaches its bottom dead centre and the copper disk of the electromagnetic brake has stopped and then get off the pedal 2 Align...

Page 177: ...e distance A is 1000mm 1mm Otherwise proceeds with the adjustment on this side as indicated in Figure 8 3 4 ATTENTION Perform the exercise and check that the movement is symmetrical If the movement fe...

Page 178: ...2 screws a using a 5mm hexagonal wrench and shift the brake winding sideways until it is centred relevant to the copper disk using a 1mm thickness gauge 2 Lock the screws a back down CAUTION To correc...

Page 179: ...Figure 8 5 3 For EACH ends A and B of the belts 2 Put some grease Krytox GPL 205 on all the 4 sides of the belt indicated by yellow arrows in the area where it is connected to the terminal as shown at...

Page 180: ...be corrected by turning the adjusting foot Figure 8 6 1 The machine is levelled by adjusting the two rear feet and the central foot 1 Back off the lock nuts b and screw down or unscrew the two feet a...

Page 181: ...e procedure type in the password 2406 and press ENTER to confirm To enter the password increase or decrease the displayed value using the and keys or use the GOAL keys to scroll through and modify the...

Page 182: ...MENT It is possible to choose between EUROPEAN units kilograms kg and ceilometers km or IMPERIAL units Pounds lb and Miles mi To change the selection when the display shows the current setting UNITS x...

Page 183: ...shows the currently selected maximum time COOLDOWN TIME xxx Press the ENTER key to change the value The current parameter value starts to blink on the display use the and keys to increase or decrease...

Page 184: ...to 999 minutes To change the setting when the display shows the current duration DEFAULT DURATION MIN xxx Press the ENTER key to change the parameter The current parameter value starts to blink on th...

Page 185: ...gh and modify the individual digits The default value of this parameter is 10 9 1 11 ENABLE TGS It is possible to enable or disable the use of the TGS reader To change the selection when the display s...

Page 186: ...ssage is displayed when the machine is in the standby state To change the selection when the display shows the current setting CUSTOM MESS xxx Press the GOAL number keys to select the desired option o...

Page 187: ...n To select the function when the display shows FORMAT P P Press ENTER to confirm At the end of the formatting procedure hold down the CLEAR key for a few seconds to exit The CLEAR key can be pressed...

Page 188: ...R to confirm At this point the machine display begins showing the current configuration structured as in the diagram below USER MENU 700LED Language Pause time MAX time Distance TGS Keys HR Edit Messa...

Page 189: ...M EXCERCISE TIME It is possible to set a maximum duration for the exercise in minutes with a value ranging from 1 to 9999 To change the setting when the display shows the current maximum exercise time...

Page 190: ...t value of this parameter is 60 If you are exercising with a TGS key the cooldown will be stopped if you extract the key 9 2 6 ENABLE TGS It is possible to enable or disable the use of the TGS reader...

Page 191: ...CUSTOM MESS YES default NO 9 2 10 EDIT CUSTOM MESSAGES It is possible to modify the custom messages press ENTER to invoke a submenu which displays the first custom message then use the effort level ke...

Page 192: ...shows DEFAULT CONFIG Press ENTER to confirm the operation use the or effort level keys to move to the next or preceding parameter If the ENTER key is pressed the LED matrix will show CONFIRM press ENT...

Page 193: ...point there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the current configur...

Page 194: ...s the or effort level keys to display the next or the preceding item To modify a parameter value it is necessary to press the ENTER key when the current parameter value starts to blink press the CLEAR...

Page 195: ...tion also includes the 3 sub functions described below 9 3 3 1 Read from low kit To read the parameter values from the low kit memory and view them on the display scroll using the keys until the displ...

Page 196: ...ers Id Par Units Name Description LED powered Self powered 1 decimal Rt Transmission Ratio 140 140 2 Rvel Speed ratio 1 1 3 mA Im Minimum braking 0 0 4 W Pmc Constant maximum power 200 200 5 in cent K...

Page 197: ...TING DATA Life Kit H Life Brake WRITE TO LOW KIT READ FROM LOW KIT Life Kit L Tot Km KJ In addition to the machine usage data this function also includes the 2 sub functions described below 9 3 4 1 Re...

Page 198: ...ge on Display Description Life Brake Minutes x 10 of operation of the Brake Detected by the Low Kit Life Kit High Minutes x 10 of operation of the High Kit Detected by the High Kit Life Kit Low Minute...

Page 199: ...3 sub functions described below 9 3 5 1 Read from low kit To read the errors stored in low kit memory and view them on the display scroll using the keys until the display shows READ FROM LOW KIT pres...

Page 200: ...iew Errors For every error generated by the machine the error history log records the information in the table below Counter Error code Current when the error occurred Distance in km when the error oc...

Page 201: ...level by pressing CLEAR for a few seconds This function does not alter the language and the TV standard setting 9 3 7 LOW KIT MENU This function directly accesses the firmware of the brake board To a...

Page 202: ...age that identifies the SW version will appear 9 3 9 BOOT VERSION This function displays the BOOT version To do this when the display shows BOOT VERSION press ENTER to display the message which identi...

Page 203: ...n in that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard...

Page 204: ...een in that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboar...

Page 205: ...ed 1 decimal Rt Transmission Ratio 140 2 Rvel Speed ratio 1 3 mA Im Minimum braking 0 4 W Pmc Constant maximum power 200 5 in cents Km Power factor correction constant torque 100 6 0 1N Ca User fricti...

Page 206: ...VARIO Excite Service maintenance manual rev 4 2 Page 9 26 Page intentionally left blank...

Page 207: ...in that sequence when the equipment is in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on...

Page 208: ...VARIO Excite Service maintenance manual rev 4 2 Page 10 2 Page intentionally left blank...

Page 209: ...of the device in compliance with medical regulations 60601 1 and 60601 1 2 Electrical testing of each device manufactured according to the provisions of the aforementioned standards Training of techn...

Page 210: ...VARIO Excite Service maintenance manual rev 4 2 Page 11 2 First of all check the resistance on the tester probes is approximately 0...

Page 211: ...NG THE ASSEMBLY OF THE GUARDS Check the assembly of the machine guards making sure that They are all in place and correctly secured so that no parts of the machine are left exposed that may cause inju...

Page 212: ...in the table below Code Component R0006618XX Brake Board 0WR00496XX Solenoid assembly W0003767XX Display Board 700 W0003778XX Display Board 500 0WQ00060XX C Safe Board 0WR00633XX Cardio Receiver HR HS...

Page 213: ...intenance operation The ORDINARY maintenance operations can be performed by the club manager They do not require any kind of technical knowledge they only consist of simple external cleaning for the p...

Page 214: ...off the machine by placing the switch in position 0 OFF 2 Unplug the mains lead from the wall outlet ATTENTION when carrying out these operations be careful not to damage the cables 3 Move the machin...

Page 215: ...oes not receive any signal 12 2 4 CHECKING THE STATE OF WEAR OF THE PEDAL LEVER BELT 1 Check the state of wear of the pedal lever belt inspecting their entire length and If any anomalies are found cal...

Page 216: ...heck VISIO Touch Screen calibration 12 2 10 CHECKING THE WIRING AND CONNECTIONS 1 Open all the machine guards 2 Check the condition of all the cables External conditions Possible rusting of the connec...

Page 217: ...User 2406 VisioWEB 2404 Configurazione IP TV IP TV configuration VISIO 2405 Configurazione IP Radio IP Radio configuration VISIO 2406 Configurazione Utente letture Serial Number User Configuration Se...

Page 218: ...wdriver Big Phillips screwdriver 13mm wrench 17mm wrench 19mm wrench 3mm Hexagonal wrench 4mm Hexagonal wrench 5mm Hexagonal wrench 6mm Hexagonal wrench 8mm Hexagonal wrench 10mm Hexagonal wrench 25mm...

Page 219: ......

Page 220: ...0SM00619AA UK TECHNOGYM S p A Via Calcinaro 2861 47521 Cesena FC ITALIA Tel 39 0547 56047 Fax 39 0547 650150 e mail service technogym com...

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