Technogel MIXTRONIC 110 Instructions For Installation, Use And Maintenance Manual Download Page 61

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Summary of Contents for MIXTRONIC 110

Page 1: ...R RU UC CT TI IO ON NS S F FO OR R I IN NS ST TA AL LL LA AT TI IO ON N U US SE E A AN ND D M MA AI IN NT TE EN NA AN NC CE E ED 05 08 U S A M MI IX XT TR RO ON NI IC C 6 60 0 M MI IX XT TR RO ON NI IC C 1 11 10 0 ...

Page 2: ...2 EDITION 05 08 This manual is the exclusive property of TECHNOGEL spa Any unauthorized reproduction of part or whole of this document is prohibited ...

Page 3: ... Personnel authorized to carry out work on the machine Please note the symbols given at the side of each operation to be carried out for installation use and maintenance Technician User When the Technician symbol is given this may be either an electrician a plumber or a mechanic the work must be carried out exclusively by the person indicated If the user attempts to do the work it could prove dang...

Page 4: ...ween the bottom of the machine and the base of the case Unscrew the four bolts at the base of the case that hold the machine in position from the bottom ATTENTION The bottom of the case will come away after the bolts have been removed After removing the base of the case lower the lift truck and place the machine on the ground The machine may be moved using the appropriate handles THE TYPE OF WOOD ...

Page 5: ...uck inserting the lift blades at the sides of machine between the front and back wheels Lift machine with straps keeping them near front and back wheels as in the diagram the The tie rod must be positioned exactly in the centre of machine Move machine by using the appropriate handles After positioning machine block the front wheel brakes with your foot DO NOT USE YOUR HANDS ...

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Page 7: ...sting technical assistance always quote the information given on the serial plate Model MIXTRONIC 110 Serial Number Manufacturing date 0404 220 3 phases 60 Hz Compressor RLA 21 8 LRA 102 HP 4 Gear motor 2 8 A 0 6 0 35 HP Pump motor 4 2 A 0 6 HP Elettric Resistance 10 KW 4 6 26 A Max Branch Circuit Fuse 36 A Max Circuit Ampacity 33 A Refrigerant Type R 404 A Ammount 70 4 oz Min Design Pressure High...

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Page 9: ...nstallation requires the following operations Around the machine perimeter leave an operative space of at least 10 25 cm necessary to carry out the works smoothly Make sure the machine is steady by blocking the brakes F of the front wheels using the feet DO NOT USE THE HANDS Connect the hidro system with the water inlet and outlet see above picture point W For the pressure and consumption data ref...

Page 10: ...on The installation requires the following operations Around the machine perimeter leave an operative space of at least 10 25 cm necessary to carry out the works smoothly Make sure the machine is steady by blocking the brakes F of the front wheels using the feet DO NOT USE THE HANDS Connect the hidro system with the water inlet and outlet see above picture point W For the pressure and consumption ...

Page 11: ... for the machine this is written on the data plate See page 9 The line cable of the machine has four wires when the machine is a 220 V When the cable has four wires the yellow green wire is the earth and the other three are the three phases Table A MIXTRONIC 60 V 220 60HZ Potenza totale kW 6 6 Assorbimento max A 20 Cavo di linea N fili e sezione 4 x AWG 10 MIXTRONIC 110 V 220 60HZ Potenza totale k...

Page 12: ... switch valve inside the machine To connect the machine to the mains we recommend using a rubber hose suitable for up to 150 Psi 10 BAR WATER PRESSURE AND CONSUMPTION If the machine is using mains water check that the incoming water has a pressure of at least 25 Psi 1 5 BAR If the water pressure is more than 70 Psi 5 BAR fit a pressure reducer to the system to reduce this to 58 Psi 4 BAR Average w...

Page 13: ...d the mixer 3 will start The mixer must be turning clockwise If it is not then C stop the mixer 3 by pressing the OFF 4 push button D disconnect the tension from the control panel console by pressing the START 1 push button E pull the plug out of the socket and invert any two of the three phases F try again starting from point A Safety warning ATTENTION IF YOU OPEN THE COVER 5 THE MIXER 3 STOP The...

Page 14: ...xture is heated to 65 C remains at 65 C for 30 minutes it is cooled to 4 C 39 2 F and is kept at 4 C CUSTOM heating cycle at discretion by pressing this several times the heating temperature that you wish to have will appear on the display of the sector F see page 10 The choice can be made from 66 C 150 8 F to 90 C 194 F ideal for chocolate If for example 75 is set the mixture will be heated to 75...

Page 15: ...ating phase and will stop only when the mixture reaches 55 C again during the cooling phase By pressing MANUAL the emulsioner will never start during the cycle Apart from the AUTO or MANUAL setting if the MANUAL push button is pressed for 2 seconds during the cycle and at a temperature lower than 55 C the emulsioner will start up operate for 2 minutes and then stop The lights led indicate ON emuls...

Page 16: ...ES SE EE EN N A AN ND D U UN NF FO OR RE ES SE EE EN N U US SE E C CO ON ND DI IT TI IO ON NS S F FO OR R U US SI IN NG G T TH HE E M MA AC CH HI IN NE E S SA AF FE ET TY Y W WA AR RN NI IN NG G S SI IG GN NA AL LS S ...

Page 17: ...ng the machine again THIS MACHINE IS NOT FORESEEN FOR THE PASTEURISATION AND LIFE EXTENSION OF ICE CREAM MIXTURES Conditions for using the machine The mixers are able to heat the following quantities of mixture Machine type Minimum quantity Maximum quantity MIXTRONIC 110 40 litri 10 US GAL 110 litri 28 US GAL MIXTRONIC 60 5 US Gal 20 litres 14 US Gal 60 litres We recommend that in making up the re...

Page 18: ...s DURING INITIAL START UP PRESS THE START BUTTON AND WAIT AT LEAST 60 MINUTES BEFORE STARTING THE REFRIGERATOR COMPRESSOR IF THE POWER IS DISCONNECTED FROM THE MACHINE FOR ONE OR MORE DAYS IT IS NECESSARY TO PRESS THE START BUTTON AND WAIT AT LEAST 60 MINUTES BEFORE STARTING THE REFRIGERATOR COMPROESSOR IF THE MACHINE IS NEVER DISCONNECTED FROM THE POWER SUPPLY IT IS NOT NECESSARY TO IMPLEMENT ANY...

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Page 20: ... TI IA AL L S ST TA AR RT T U UP P O OF F T TH HE E M MA AC CH HI IN NE E The TECHNOGEL Technician will perform the start up together with the User who following adequate training will be using the machine Training ...

Page 21: ...URRENT HYGIENE LAWS AND REGULATIONS Preliminary cleanout Before starting the washing operations make sure the machine is unplugged 1 Open the lid and rinse the tank with hot water at a temperature of 50 60 C and then drain off 2 Heat the water in the tank to 50 C 3 Add the detergent e g DIVER SEY SU891 available in Italy or DIVER SEY VK3L available in other countries using a concentration of the p...

Page 22: ... 85 C Mixture to be emulsified YES Quantity of mixture to be heat 110 litres MIXTRONIC 110 Chosen heating temperature 85 C Mixture to be emulsified YES PROGRAMME I II III Lights led off If on press the money box and it will switch off Now that you have programmed the cycle pour the liquid into machine and start by pressing the START CYCLE push button While operating please press the MANUAL push bu...

Page 23: ...ixture to 4 C and will keep it at that temperature Shortage of energy supply while operating If electricity should be cut off during operation heating will start up again at the exact point of the interruption by means of a tampon battery in the electronic system that works the machine and will end the cycle that has been set To see whether this works simply stop the cycle by pressing the START pu...

Page 24: ...ich allows you to regulate the amount of mixture taken out To close follow the above mentioned instructions the other way round The tap body can be completely removed by pressing the ring nut 2 By pressing the knurled push button on the top part shown by the arrow in the diagram the sliding piston 1 can be completely pulled out A rubber casing 3 is located between the tap and the sheet of the mach...

Page 25: ...haft and the emulsifying cage Clean them thoroughly using the same solution used for washing the tank Re assemble the parts since you do not insert how much time you clean parts will be better to insert a value 7 Rinse thoroughly using copious clean water minimum 50 70 LT S SA AN NI IT TI IZ ZI IN NG G 8 Before starting production the machine must be sanitized as follows Prepare a solution with ac...

Page 26: ...local regulatory AHJ 3 It is extremely important to sanitize your machine This procedure will delay the growth of bacteria and will allow you to pass all the tests that your local Health Authority imposes 4 Fill in the tank with cold water once again max 25 C and then add the sanitizer acid e g Percitric or Peracetic so as to obtain a final concentration of 0 1 0 3 5 Leave the sanitizer solution f...

Page 27: ...reliminary cleanout Before starting the washing operations make sure the machine is unplugged 1 Open the lid and rinse the tank with hot water at a temperature of 50 60 C and then drain off 2 Heat the water in the tank to 50 C 3 Add the detergent e g for example DIVER SEY SU891 available in Italy or DIVER SEY VK3L available in other countries using a concentration of the product between 5 10 4 Plu...

Page 28: ... 2 Switch prossimity CC 16095 6 2 1 2 Support magnets Magnets MXT 23804 0 CC 23615 0 3 1 Cover complete MXT 23803 3 Pos N Pezzi Nome componente MIXTRONIC 110 Codice 1 2 Switch prossimity CC 16095 6 2 1 2 Support magnets Magnets MXT 23804 0 CC 23615 0 3 1 Cover complete MXT 23805 3 ...

Page 29: ...TH THE PRODUCT IMPORTANT Cleanouts and sanitizing are extremely important operations which must be performed carefully and scrupulously at the end of every working cycle in order to guarantee a high quality product that complies with all hygiene laws and regulations ...

Page 30: ...tructions in the reverse order The cover of the mixing container should be cleaned with hot or cold water mixed with liquid and not powdered detergent Kitchen powder detergent could scratch the machine Never use metal brushes or scrubbing pads to remove resistant scaling but soften the area with hot water and remove the substances with a soft sponge or cloth Never use under any circumstances Alcoh...

Page 31: ...ifting upwards B Remove the white delrin top 2 C Remove the stirrer 3 by lifting upwards Clean the interior of stirrer 3 using the cleaning device supplied When re assembling the components take care to match up cable 4 with drive shaft 5 on the machine CAUTION THE SHAFT MUST NEVER BE ROTATED WITHOUT FIRST DISMANTLING PROTECTION 1 ...

Page 32: ...32 Dismantling the washing faucet Cleaning the faucet To remove the washing faucet Fig 1 follow the instructions given below Figure 1 1 Unscrew ring nut 1 from the tank outlet mouth 2 fig 2 Figure 2 ...

Page 33: ... Figure 3 2 At this point after dismantling the complete faucet to remove piston B rotate piston B anticlockwise extract from its seat as far as possible and then press pushbutton 3 see figure 4 to remove from the body of faucet C Figure 4 ...

Page 34: ...tries using a concentration of the product between 5 10 2 Use the three bowl sink to wash rinse and sanitize all the disassembled parts For sanitizing use acid e g Percitric or Peracetic so as to obtain a final concentration of 0 1 0 3 in cold water max 25 C to sanitize the parts Leave the parts to soak in the sanitizing solution for five minutes no more than fifteen Leave the parts to dry natural...

Page 35: ...ply with what foreseen by your local and or state Health Authorities If you are uncertain of these regulations verify what specified by the Federal state or local regulatory AHJ For Sanitizing operational instruction see items 3 to 7 of page 24 IMPORTANT Do not exceed in the dose of the sanitizing product please check the indications above NEVER USE CHLORINE when performing this operation as it co...

Page 36: ... has a temperature of less than 0 C discharge the water contained in the cooler unit as follows 1 Disconnect the water input and output pipes from the machine IN and OUT sections 2 Run the refrigerator compressor for a few seconds Noise level The acoustic pressure level when the machine is working measured at a distance of 1 meter is less than 70 dB A ECOLOGICAL RECOMMENDATION WARNING This machine...

Page 37: ...37 TROUBLESHOOTING ...

Page 38: ...2 probe 2 fault fault in card clock not operating infinite time pause 04 intervention of safety thermostat 05 intervention low pressure switch 06 intervention high pressure switch 07 intervention heat compressor 08 not assigned signal processed only with machine on stop 09 intervention heat device speed 1 10 intervention heat device speed 2 11 cover open 12 not assigned Alarm correspondence pin of...

Page 39: ...eded TECHNOGEL spa CANNOT BE HELD LIABLE FOR DAMAGE CAUSED BY TECHNICAL ASSISTANCE CARRIED OUT BY UNAUTHORISED PERSONS FURTHERMORE TECHNOGEL spa CANNOT BE HELD LIABLE FOR DAMAGE CAUSED BY SPARE PARTS THAT ARE NOT ORIGINAL AND HAVE THEREFORE NOT BEEN TESTED TO BE ASSEMBLED ON A MACHINE OF ITS PRODUCTION On the following pages you will find the INSTRUCTIONS RESERVED FOR TECHNICAL SERVICE with the te...

Page 40: ... AM type Electronic components guard 5 d 5 x 20 2A rapid type 5 d 5 x 20 2a rapid type F2 primary transformer 1 d 5 x 20 2A rapid type 1 d 5 x 20 2A rapid type F3 secondary transformer 2 d x 20 6 3A delayed type 2 d 5 x 20 6 3A delayed type Pressure switch calibration high low pressure Intervention values Low pressure release value 0 2 Bar 2 5 Psi High pressure release value 20 Bar 280 Psi Differe...

Page 41: ...10 x 38 6A AM type 2 d 10 x 38 6A AM type Electronic components guard 5 d 5 x 20 2A rapid type 5 d 5 x 20 2a rapid type F2 primary transformer 1 d 5 x 20 2A rapid type 1 d 5 x 20 2A rapid type F3 secondary transformer 2 d x 20 6 3A delayed type 2 d 5 x 20 6 3A delayed type Pressure switch calibration high low pressure Intervention values Low pressure release value 0 2 Bar 2 5 Psi High pressure rel...

Page 42: ...s comprising the machine are described When ordering spare parts always quote Machine type Serial number of machine Voltage of machine if it is an electrical spare part Code number of the piece where indicated or the corresponding number of the piece and the page number where it is shown ...

Page 43: ...nent Name Code 1 Keyboard CC 5766 6 10 7 Box CPU Complete CC 20110 4 8 Electronic probe Up till 1993 MXT 5997 3 20 8 Electronic probe since January 1993 MXT 5997 3 31 Pos Component Name Code 7 Box CPU Complete CC 20110 4 7 a Jumper probe CC 21576 6 ...

Page 44: ...44 General electric panel MIXTRONIC 60 110 220V 60 HZ ...

Page 45: ...E11 RTA2 OVERLOAD PROTECTOR AGITATOR HIGH SPEED CC 16338 6 CC 16353 6 GV2ME07 GVAE11 FR FUSE HOLDER FUSES ELECTRIC RESISTANCE E 00155 E 00512 GKIDF FUS 25A TTR ELECTRICAL RESISTANCE CONTACTOR CC 16321 6 CC 16344 6 LC1 D1287 LAD 4RCE FP GLICOL MOTOR FUSE HOLDER FUSES E 00153 CC 16729 6 GKIDD FUS 4A TTP RELAY RELAY SOCKET T1 0209 LN 0081 FINDER5532 OMRON OMPYF08A FT F2 F3 TRANSFORMER FUSE HOLDER FUS...

Page 46: ...46 Legend MIXTRONIC 110 ...

Page 47: ...c MXT 23803 3 2 1 Tank complete MXT 5099 4 3 1 Self adhesive keyboard film MXT 5152 0 12 4 1 Front silk screened panel MIXTRONIC 60 MXT 6024 3 5 1 Right side panel MXT 5691 0 11 6 1 Left side panel MXT 5692 0 11 7 1 Rear panel MXT 17877 0 20 8 2 Front turning wheel with brake PC 5166 6 9 2 Fixed rear wheel PC 5165 6 ...

Page 48: ... isolata completa VC 19583 4 01 3 1 Pellicola tastiera autoadesiva MXT 8171 0 4 1 Pannello anteriore serigrafato MIXTRONIC 110 MXT 8465 3 5 1 Pannello laterale destro MXT 8463 0 6 1 Pannello laterale sinistro MXT 8462 0 7 1 Pannello posteriore MXT 8461 0 8 2 Ruota anteriore piroettante con freno PC 5166 6 9 2 Ruota posteriore fissa PC 5165 6 ...

Page 49: ...dy MXT 5754 2 11 6 Return spring ML 6022 6 7 Thorn 4X18 SPCI 4X18 8 Stop trigger MXT 6190 3 9 OR gasket 4118 GU 18231 6 10 Tap opening piston MXT 5749 3 10 11 OR gasket 2125 GU 18239 6 12 OR gasket 3106 GU 18233 6 13 OR gasket 4100 GU 18232 6 14 Exited mouth bathtub MXT 5323 0 15 Tap gasket MXT 5603 0 ...

Page 50: ...XT 5775 3 11 6 OR gasket GU 18234 6 7 Sleeve complete with bushings MXT 6099 3 10 8 Lower bronze bushing CS 5496 0 20 9 Upper bronze bushing CS 5495 0 20 10 Diffuser protective cage MXT 6102 0 30 11 Agitator protection wire net MXT 6103 2 12 Stirring blade MXT 6106 2 10 13 Complete stirring blade holder tube with bushing MXT 6086 3 21 14 Blade holder tube bronze bushing CS 5497 0 20 15 Cap OR gask...

Page 51: ... MXT 8454 3 6 Guarnizione OR AV 00070 7 Canotto completo di boccole MXT 8453 3 8 Boccola in bronzo inferiore CS 8335 6 9 Boccola in bronzo superiore CS 5496 0 20 10 Gabbia di protezione emulsionatore MXT 9006 3 20 11 Paletta agitatrice MXT 9005 2 12 Tubo con boccola completo porta paletta agitatrice MXT 8448 3 13 Boccola in bronzo per tubo porta paletta CS 8336 6 14 Cappuccio in delrin MXT 6088 0 ...

Page 52: ...5 Glycol pump complete with connectors 230V 60HZ MXT 22700 4 6 Tube from boiler to pump MXT 6034 6 7 Tube from boiler to distribution block 3 8 3 8 MXT 5913 4 10 8 Tube from pump to exchanger 3 8 3 8 MXT 6147 4 9 Tube from exchanger to distribution block 3 8 3 8 MXT 5911 4 10 Block valve core VV 16719 6 11 Valve coil 24V 50 60 Hz VV 15724 6 12 Plate type heat exchanger with connectors MXT 22695 4 ...

Page 53: ... 6 10 6 Pompa glicole completa di raccordi e isolamento 220V 60HZ PO 8178 6 20 6 7 Tubo da caldaia a pompa MXT 6034 6 8 Tubo da caldaia a blocchetto ripartitore da MXT 8472 6 9 Tubo da pompa a scambiatore da MXT 8473 6 10 Tubo da scambiatore a blocchetto ripartitore da MXT 8485 6 10 11 Nucleo valvola blocchetto salvadanaio VV 5678 6 SC 12 Bobina valvola V 24 50 60HZ VV 5616 6 13 Scambiatore di cal...

Page 54: ...t CD 16612 6 4 Gas filter CD 14764 6 6 Gas solenoid valve without coil electric coil only 24V 50 60 Hz VV 15723 6 VV 15724 6 7 Thermostatic expansion valve VT 15420 4 8 Insulated plate type heat exchanger complete with connectors MXT 22695 4 9 High low pressure switch TR 5714 6 10 Water pressure switch MC 0039 11 Solenoid valve body electric coil only 24V 50 60 Hz VV 16719 6 VV 15724 6 ...

Page 55: ...CD 16612 6 5 Valvola solenoide del Gas completa solo Bobina elettrica V 24 50 60HZ VV 15723 6 VV 15724 6 6 Valvola termostatica di espansione VT 15421 4 7 Scambiatore di calore a piastre isolato e completo di staffa e raccordi MXT 22696 4 8 Pressostato di alta e bassa pressione TR 5714 6 9 Valvola pressostatica dell acqua VT 17910 6 10 Valvola solenoide dell acqua completa solo Bobina elettrica V ...

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Page 66: ...ag 24 26 Lid with handle of security Pag 27 Cleanut disassembling and reassembling of parts in contact with the product Pag 29 Dissassembly of the cover Pag 30 Dismantling the Stirrer MIXTRONIC 60 110 Pag 31 Dismantling the washing faucet cleaning operation Pag 32 34 Riassembly of parts MIXTRONIC 60 110 Pag 35 Troubleshooting Pag 37 Self diagnosis system Pag 38 Technical specifications MIXTRONIC 6...

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