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IMPORTANT!
Please read before installation

This air conditioning system meets strict safety and operating
standards.
For the installer or service person, it is important  to install or
service the system so that it operates safely and efficiently.

For safe installation and trouble-free operation, you must:

• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown.
• Observe all local, state and national electrical  codes.
• Pay close attention to all warning and caution notices given in

this manual.

•The unit must be supplied with a dedicated electrical line.

This symbol refers to a hazard or unsafe practice which can result
in severe personal injury or death.

This symbol refers to a hazard or unsafe practice which can result
in personal injury or product or property damage.

If necessary, get help

These instructions are all you need for most installation sites and
maintenance conditions.
If you require help for a special problem, contact our sale/service
outlet or your certified dealer for additional instructions.

In case of improper installation

The manufacturer shall in no way be responsible for improper
installation or maintenance service, including failure to follow the
instructions in this document.

SPECIAL PRECAUTIONS

• During installation, connect before the refrigerant system and

then the wiring one; proceed in the reverse orden when removing
the units.

When wiring

ELECTRICAL

SHOCK  CAN  CAUSE  SEVERE

PERSONAL INJURY OR DEATH. ONLY QUALIFIED,
EXPERIENCED ELECTRICIANS SHOULD ATTEMPT
TO WIRE THIS SYSTEM.

• Do not supply power to the unit until all wiring and tubing are

completed or reconnected and checked, to ensure the grounding.

• Highly dangerous electrical voltages are used in this system.

Carefully refer to the wiring diagram and these instructions when
wiring.
Improper connections and inadequate grounding can cause

accidental injury and death

.

Ground the unit 

following local electrical codes.

• The Yellow/Green wire cannot be used for any connection

different from the ground connection.

• Connect all wiring tightly. Loose wiring may cause overheating

at connection points and a possible fire hazard.

• Do not allow wiring to touch the refrigerant tubing, compressor,

or any moving parts of the fan.

• Do not use multi-core cable when wiring the power supply and

control lines. Use separate cables for each type of line.

When transporting

Be careful when picking up and moving the indoor and outdoor
units. Get a partner to help, and bend your knees when lifting to
reduce strain on your back. Sharp edges or thin aluminium fins on
the air conditioner can cut your fingers.

When installing...

• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare

and union tubes before connecting them;  screw by hand and
then tighten the nut with a torque wrench for a leak-free
connection.

• Check carefully for leaks before starting the test run.

NOTE:

Depending on the system type, liquid and gas lines may be either
narrow or wide. Therefore, to avoid confusion, the refrigerant
tubing for your particular model is specified as narrow tube for
liquid, wide tube for gas.

When servicing

• Turn the power OFF at the main power board  before opening

the unit to check or repair electrical parts and wiring.

• Keep your fingers and clothing away from any moving parts.
• Clean up the site after the work, remembering to check that no

metal scraps or bits of wiring have been left inside the unit being
serviced.

• Ventilate the room during the installation or test

i

ng the refrigeration

system; make sure that, after the installation, no gas leaks are
present, because this could produce toxic gas and dangerous
if in contact with flames or heat-sources.

WARNING

CAUTION

WARNING

… In a ceiling

Make sure the ceiling is strong enough to hold the unit-weight.
It may be necessary to build a strong wooden or metal frame to
provide added support.

… In a room

Properly insulate any tubing run inside a room to prevent
"sweating", which can cause dripping and water damage to
walls and floors.

... In moist or uneven locations

Use a raised concrete base to provide a solid level foundation
for the outdoor unit. This prevents damage and abnormal
vibrations.

... In area with strong winds

Securely anchor the outdoor unit down with bolts and a metal
frame. Provide a suitable air baffle.

... In a snowy area (for heat pump-type systems)

Install the outdoor unit on a raised platform that is higher then
drifting snow. Provide snow vents.

When connecting refrigerant tubing

2

Summary of Contents for 387106936

Page 1: ...TECHNICAL DATA SERVICE MANUAL INDOOR UNIT CAV92C5TA CAV122C5TA SPLIT SYSTEM AIR CONDITIONER CAV122C5TA 387106937 0 8180 254 0 05 2002 Model No Product Code No CAV92C5TA 387106936...

Page 2: ...w wiring to touch the refrigerant tubing compressor or any moving parts of the fan Do not use multi core cable when wiring the power supply and control lines Use separate cables for each type of line...

Page 3: ...p and Float Switch 13 5 TROUBLESHOOTING 14 5 1 Check before and after troubleshooting 14 5 2 Air conditioner does not operate 14 5 3 Some part of air conditioner does not operate 18 5 4 Air conditione...

Page 4: ...ons Unit Height mm Width mm Depth mm Ceiling panel Height mm Width mm Depth mm Package dimensions Unit Height mm Width mm Depth mm Volume m3 Ceiling panel Height mm Width mm Depth mm Volume m3 Weight...

Page 5: ...idth mm Depth mm Ceiling panel Height mm Width mm Depth mm Package dimensions Unit Height mm Width mm Depth mm Volume m3 Ceiling panel Height mm Width mm Depth mm Volume m3 Weight Unit Net kg Shipping...

Page 6: ...devices Type Operating temp Open C Close C Run capacitor F VAC Flap Motor Type Model Rating No of poles rpm Nominal output W Coil resistance Ambient temp 20 C k Heat Exch Coil Coil Rows Fin pitch mm...

Page 7: ...e Operating temp Open C Close C Run capacitor F VAC Flap Motor Type Model Rating No of poles rpm Nominal output W Coil resistance Ambient temp 20 C k Heat Exch Coil Coil Rows Fin pitch mm face area m2...

Page 8: ...r TH1 Resistance Thermistor Room sensor TH2 Resistance Drain pump Model Rating Voltage Input Total head capacity Safety float switch Model Contact rating BI 1300 2725 230V AC DC 0 5A PC 309564003 220...

Page 9: ...2 DIMENSIONAL DATA 9...

Page 10: ...3 ELECTRICAL DATA 3 1 Electric Wiring Diagrams 10...

Page 11: ...trol circuit has a built in automatic time delay to allow the internal pressure to equalize As a protective measure the control circuit switches the compressor OFF not before than 5 minutes of compres...

Page 12: ...oor fan Continuous operation L low speed LL very low speed intermittent ventilation only while the compressor is ON Dry B zone Compressor FMI indoor fan Intermittent operation ON for 3 minutes and OFF...

Page 13: ...rain Pump OFF Float Switch NOTE Either in Heating or another mode or the unit is stopped when the float switch is turned ON the drain pump operates for 20 minutes minimum OFF OFF OFF OFF OFF OFF ON ON...

Page 14: ...nect power or turn off circuit breaker before you start checking or servicing 5 2 Air conditioner does not operate 5 2 1 Circuit breaker trips or fuse blows A When the circuit breaker is set to ON it...

Page 15: ...is set in ON position Set OPERATION selector switch to ON Indoor PCB Ass y is defective NO Check power supply Power is being supplied to the indoor unit Circuit breaker is tripped Power failure Reset...

Page 16: ...sure resistance of primary and secondary winding of transformer TR Indoor PCB Ass y is defective OK Measure resistance of indoor and outdoor fan motor winding FM Measure resistance of compressor motor...

Page 17: ...unit does not run Indoor PCB Ass y is defective OK NO Is room temperature too low Try to lower setting temperature by temperature setting button button Outdoor unit still does not run Remote control...

Page 18: ...matter in bearings Remove foreign matter or repair Repair or replace Measure resistance of outdoor fan motor winding Check fan motor capacitor Measure resistance of flap motor winding Fan cannot be t...

Page 19: ...otor winding is abnormally high Refrigerant gas shortage Charge refrigerant gas Measure power supply voltage Rotor may be locked up The voltage is too low 5 3 5 Compressor and outdoor fan do not run F...

Page 20: ...ion of remote control unit Cool air from air conditioner reaches position directly Change position of remote control unit Wide and narrow tubes between indoor unit and outdoor unit are insulated Insul...

Page 21: ...will blink when either indoor coil thermistor or room air thermistor is defective At the same time the outdoor unit will stop Indoor unit will operate only for ventilation NOTE Operation lamp on fron...

Page 22: ...sure the resistance by placing a probe on each terminal screw on the terminal plate Fig 2 Note that the ground line terminal should be skipped for the check 6 1 4 Measurement of Insulation Resistance...

Page 23: ...n place a probe on the capacitor terminals as shown in Fig 7 Observe the deflection of the pointer setting the resistance measuring range of the multimeter to the maximum value The capacitor is good i...

Page 24: ...s on the PCB of each indoor unit with the switch positions of its remote control unit To change address on PCB 1 Set the switch n 2 to off position on the address dip switch S01 see detail on figure T...

Page 25: ...T l 04 74 00 92 92 Fax 04 74 00 42 00 R C S Bourg en Bresse B 759 200 728 R D 28 Reyrieux BP 131 01601 Tr voux CEDEX France...

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