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 LLC 

“Throttle-Tech”

 Users Guide

 

 

Copyright 2013 Tech-Aero Designs LLC 

 

www.tech-aero.net 

Throttle-Tech Overview 

Thank you for purchasing the Tech-Aero “Throttle-Tech” system. Throttle-Tech is a first of its 
kind system that fulfills what model enthusiasts have wanted since the beginning of e-powered 
models; a reliable, consistent throttle response throughout the useful supply range of the battery 
supplying the ESC (electronic speed controller) and motor.  It does this by continuously analyzing 
the changing battery voltage at the ESC connections and applying the appropriate compensation 
factor to the throttle commands that it passes on to the ESC.  It is effectively a battery de-rating 
system that continuously adjusts the throttle signal to the ESC as the supply battery discharges, 
thus maintaining a consistent motor response to throttle stick movements from the transmitter 
throughout the flight. 
 
It is both sophisticated and simple to use, while providing enough flexibility to be used with a 
wide cross section of model ESC’s.  The factory default settings will suffice for many 
applications, but can be modified with Tech-Aero’s FlexLink

TM

 PC configuration software and an 

available USB to Serial Port adapter cable.  Flexlink also provides the capability to install 
firmware updates for feature enhancements as they become available. 
 

ESC Compatibility 

At the time of this publication, Throttle-Tech has been tested to be compatible with popular 
aircraft ESC’s from Castle Creations, YGE, OS, Hacker and Jeti.  ESC compatibility updates will 
be posted to the Tech-Aero Designs website as may be required. 
 

Throttle-Tech System Description 

The Throttle-Tech system is comprised of two small circuit boards with interconnecting wiring.  A 
1 1/4” by 1” microcontroller board connects in between the receiver’s throttle channel and the 
ESC, while a 1” by ½” LiPo Tap board provides a filtered voltage reference from the ESC battery 
supply voltage to the microcontroller.  For proper functioning and also to prevent damage to the 
microcontroller, the LiPo Tap board 

must

 be properly matched to battery cell count and chemistry 

(LiPo or Li Ion).  Most applications will be Lithium Polymer, however other battery chemistries 
may be supported by contacting Tech-Aero Sales at [email protected]
 
The LiPo Tap board performs a precise voltage division function so that the microcontroller has 
the correct voltage levels to analyze.  This allows the Throttle-Tech system to perform equally 
well with different battery cell counts, provided that the correct LiPo Tap board is connected for 
the battery being used.  Note that the battery cell count and cell chemistry are the only battery 
specs that matter for the proper selection and connection of the LiPo Tap part of the system.  In 
fact, the amp hour and C ratings of the battery are not relevant to the operation of the Throttle-
Tech system.   The smaller LiPo Tap board connects to the full battery supply voltage to the ESC 
directly to the battery leads from the ESC.   

Summary of Contents for Throttle-Tech

Page 1: ...Tech has been tested to be compatible with popular aircraft ESC s from Castle Creations YGE OS Hacker and Jeti ESC compatibility updates will be posted to the Tech Aero Designs website as may be requ...

Page 2: ...a 10S pack then a 10S LiPo Tap board is required and so forth Using an incorrect LiPo Tap board will result in the Throttle Tech system not working correctly and could possibly damage the system if t...

Page 3: ...ight 2013 Tech Aero Designs LLC www tech aero net 3 Figure 2 Solder the ESC and LiPo Tap negative leads to the negative battery connection Do the large gauge ESC lead first and then tack solder the li...

Page 4: ...Users Manual Copyright 2013 Tech Aero Designs LLC www tech aero net 4 Figure 3 Slip the heat shrink tubing over the completed solder joint and apply sufficient heat to thoroughly shrink it over the en...

Page 5: ...ttle channel and may be extended with an ordinary servo extension if needed The 3 wire female connector goes to the ESC connector that would usually plug into the receiver throttle channel The control...

Page 6: ...hrottle Tech Users Manual Copyright 2013 Tech Aero Designs LLC www tech aero net 6 Figure 5 This illustrates the correct orientation of the 2 wire plug that connects the LiPo Tap to the Controller boa...

Page 7: ...Throttle Tech Users Manual Copyright 2013 Tech Aero Designs LLC www tech aero net 7 Figure 6 LiPo Tap board properly connected to controller board ESC connection Receiver throttle channel connection...

Page 8: ...have free movement of the ESC battery leads when they are plugged into the LiPo supply battery leads Figure 7 Basic Throttle Configuration RC Systems work with channel control pulse widths for servos...

Page 9: ...nsation to reduce the throttle setting to the ESC based on the sensed voltage at the LiPo Tap Advanced Throttle Configuration By default the Throttle Tech system will apply its voltage compensating al...

Page 10: ...tors each voltage source however the orange LED can only show the status of one or the other at a time Which voltage source status is displayed is determined by whether the ESC battery is connected or...

Page 11: ...provide a pre flight alarm if voltage present at the receiver power bus is at a value below which receivers and servos may not function correctly This alarm requires attention before a flight is atte...

Page 12: ...s no other responsibility or liability for product use or misuse neglect or crash damage or for the careless or reckless operation of the model craft in which it is installed Proper installation care...

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