TEAM WELDER MIG 302 S SYNERGIC Operating Instructions Manual Download Page 1

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Operating instructions

Welding machine

MIG 302 S Synergic

299-030500-TWD01

25.09.2015

Summary of Contents for MIG 302 S SYNERGIC

Page 1: ...Operating instructions EN Welding machine MIG 302 S Synergic 299 030500 TWD01 25 09 2015...

Page 2: ...explicitly excluded This liability disclaimer is regarded as having been accepted by the user when the system is commissioned The manufacturer can neither monitor the compliance with these instructio...

Page 3: ...llation 21 5 3 Workpiece lead general 21 5 4 Machine cooling 21 5 5 Mains connection 22 5 5 1 Mains configuration 22 5 6 Welding torch and workpiece line connection 23 5 7 Shielding gas supply shieldi...

Page 4: ...g of equipment 44 6 3 1 Manufacturer s declaration to the end user 44 6 4 Meeting the requirements of RoHS 44 7 Rectifying faults 45 7 1 Checklist for rectifying faults 45 7 2 Check the machine type s...

Page 5: ...e hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information i...

Page 6: ...sers must observe Correct Wrong Press Do not press Press and keep pressed Turn Switch Switch off machine Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu 4 s...

Page 7: ...equipment sensitive to radiation accordingly The correct functioning of pacemakers may be affected obtain advice from a doctor if necessary Do not carry out any unauthorised repairs or modifications T...

Page 8: ...hand in the working area Thoroughly remove any residue of flammable substances from the workpiece before starting welding Only continue work on welded workpieces once they have cooled down Do not allo...

Page 9: ...currents Stray welding currents can destroy protective earth conductors damage equipment and electronic devices and cause overheating of components leading to fire Make sure all welding leads are sec...

Page 10: ...ard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the foll...

Page 11: ...during movement and set up Tilt resistance is guaranteed up to an angle of 10 according to EN 60974 A2 Set up and transport the machine on level solid ground Secure add on parts using suitable equipme...

Page 12: ...ting eyes always lift all lifting eyes simultaneously When using retrofitted craning frames etc always use at least two lifting points positioned as far apart as possible observe option description Av...

Page 13: ...s of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient...

Page 14: ...lding Equipment Inspection and Testing during Operation and or prohibited modifications which have not been explicitly authorised by TEAMWELDER this declaration shall be voided An original document of...

Page 15: ...Connection socket workpiece lead Hard choke tapping 5 Connection socket workpiece lead Medium choke tapping 6 Wheels fixed castors 7 Wheels guide castors 8 Cooling air inlet 9 Welding torch connection...

Page 16: ...the machine series additional stickers with information on the replacement parts and JOB lists will be located on the inside 3 Securing elements for shielding gas cylinder strap chain 4 Bracket for s...

Page 17: ...Machine description Inside view 299 030500 TWD01 25 09 2015 17 4 3 Inside view Figure 4 3 Item Symbol Description 0 1 Wire spool holder 2 Wire feed unit...

Page 18: ...setting on the Rotary transducer Interval parameter selection t1 pulse time t2 pulse pause carried out using Runtime parameter button setting on the Rotary transducer 3 Signal light Choke tappings Dep...

Page 19: ...e inching For inching the wire electrode when changing the wire spool speed 6 0 m min constant The welding wire is inched into the hose package with the current off and without gas being expelled This...

Page 20: ...ction If the welding current connections are not locked connections and leads heat up and can cause burns if touched Check the welding current connections every day and lock by turning in clockwise di...

Page 21: ...ite The machine must not be operated in the open air and must only be set up and operated on a suitable stable and level base The operator must ensure that the ground is non slip and level and provide...

Page 22: ...uctions The resulting network has to be suitable for operating devices according to protection class 1 5 5 1 Mains configuration The machine may be connected to a three phase system with four conducto...

Page 23: ...tion socket workpiece lead Medium choke tapping 3 Welding torch connection Euro or Dinse torch connector Welding current shielding gas and torch trigger integrated Insert central plug of the welding t...

Page 24: ...shielding gas cylinder Attach the fastening elements within the upper half of the shielding gas cylinder Do not attach any element to the shielding gas cylinder valve Observe the instructions from th...

Page 25: ...nnection on the pressure regulator 2 Bracket for shielding gas cylinder 3 Securing elements for shielding gas cylinder strap chain 4 Shielding gas cylinder 5 Cylinder valve 6 Pressure regulator 7 Outp...

Page 26: ...r x 13 5 l min 100 argon TIG Gas nozzle diameter in mm corresponds to l min gas throughput Helium rich gas mixtures require a higher gas volume The table below can be used to correct the gas volume ca...

Page 27: ...fasten the wire spool to the wire spool holder using the knurled nut Before you start working always check the wire spool is securely fastened Standard D300 wire spool holder can be used Adapters See...

Page 28: ...ire and the material Check the roller label to verify that the rollers are suitable for the wire diameter Turn or change if necessary use V groove rollers with for steel wires and other hard wires use...

Page 29: ...wire spool to the welding torch Remove the pressure rollers from the wire feeder if no welding torch is fitted Check wire guide at regular intervals Keep all casing covers or protective caps closed du...

Page 30: ...ure units and fold out clamping units and pressure rollers will automatically flip upwards Unwind welding wire carefully from the wire spool and insert through the wire inlet nipple over the drive rol...

Page 31: ...Symbol Description 0 1 Allen screw Securing the wire spool retainer and adjustment of the spool brake Tighten the Allen screw 8 mm in the clockwise direction to increase the braking effect Tighten th...

Page 32: ...rameters previously set can be used to continue welding The user has the option to correct the wire feed speed according to the welding task or individual requirements The welding task setting can als...

Page 33: ...n and at the same time set the operating point on the step switch The display shows the required parameters and the open circuit voltage If the Volt and Wire feed correction diodes are flashing this i...

Page 34: ...and can be modified if necessary Operating element Action Result n x Select operating mode Non latched Latched Spots Interval n x Select welding parameter Set gas post flow time GnS 0 0 s to 10 0 s S...

Page 35: ...utton must be pressed within 3 seconds 1 x 2 x n x Select expert parameters Gas pre flow time GvS 0 s to 10 s Wire creep speed On 0 5 24 m min Ignition time tZn 0 ms to 500 ms The selected parameter i...

Page 36: ...arc is ignited the ignition behaviour is improved with the optimum setting The factory setting is that the ignition time is already optimally preset for various materials The process described below...

Page 37: ...ack etc for numerous applications although these can also be changed if required 5 10 1 Explanation of signs and functions Symbol Meaning Press torch trigger Release torch trigger Tap torch trigger pr...

Page 38: ...g gas is expelled gas pre flows Wire feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Changeover to the pre selected wire spee...

Page 39: ...ed motor runs at creep speed Arc ignites when the wire electrode makes contact with the workpiece welding current flows Changeover to the pre selected wire speed after the set ignition time tZn Step 2...

Page 40: ...flows Changeover to the pre selected wire speed after the set ignition time tZn The WF stops after the set spot welding time elapses Arc is extinguished after the pre selected wire burn back time elap...

Page 41: ...time elapses The process is repeated after the pause time elapses 2 End Release torch trigger Wire feed stops Arc is extinguished after the wire burn back time elapses Gas post flow time elapses When...

Page 42: ...ormed by qualified authorised personnel otherwise the right to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equ...

Page 43: ...ge safety and adjustment devices Functional test 6 2 2 Monthly maintenance tasks 6 2 2 1 Visual inspection Casing damage front rear and side walls Wheels and their securing elements Transport elements...

Page 44: ...cling in the waste separation systems provided for this purpose According to German law law governing the distribution taking back and environmentally correct disposal of electric and electronic equip...

Page 45: ...8 4 Spool brake setting chapter Check settings and correct if necessary Setting pressure units See 5 8 3 Inching the wire electrode chapter Check settings and correct if necessary Worn wire rolls Chec...

Page 46: ...a short time denoted as tyP If the machine type displayed does not match the machine you have to correct this setting tyP 01 MIG 302 S 7 2 1 Setting the machine type Operating element Action Result 1...

Page 47: ...settings and must therefore be checked afterwards or set up again After resetting the machine control to the factory settings it is essential that the machine type used is checked and reset if necessa...

Page 48: ...cuit voltage 15 5 V to 38 2 V Mains connection lead H07RN F4G4 Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 16 A Max connected load 11 6 kVA Reco...

Page 49: ...Accessories Internet 299 030500 TWD01 25 09 2015 49 9 Accessories 9 1 Internet For the accessories available for your product go to www teamwelder com Figure 9 1...

Page 50: ...92 000841 00000 FE 2DR4R 1 0 1 2 Drive rollers 37 mm steel 092 000842 00000 FE 2DR4R 1 2 1 6 Drive rollers 37 mm steel 092 000843 00000 FE AL 2GR4R Pressure rollers smooth 37mm 092 000844 00000 10 1 2...

Page 51: ...092 000846 00000 URUE AL 4ZR4R 1 2 1 6 Conversion kit 37mm 4 roller drive for aluminium 092 000847 00000 URUE AL 4ZR4R 2 4 3 2 Conversion kit 37mm 4 roller drive for aluminium 092 000868 00000 URUE R...

Page 52: ...Appendix A JOB List 52 299 030500 TWD01 25 09 2015 11 Appendix A 11 1 JOB List Figure 11 1...

Page 53: ...Appendix B Setting instructions 299 030500 TWD01 25 09 2015 53 12 Appendix B 12 1 Setting instructions Figure 12 1...

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