Teagle TITAN 6 Instruction Book / Parts List Download Page 1

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Summary of Contents for TITAN 6

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Page 2: ...h current Health Safety Regulations and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with the instructions that are supplied or are available from our Technical Staff Legislation requires that all operators are instructed in the safe operation cleaning and ma...

Page 3: ...lth and Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were consulted BS EN ISO 12100 1 BS EN ISO 12100 2 BS EN ISO 13857 2008 BS EN 690 Signed Duncan Wilson Engineering Director Dated 06th February 2013 Person authorised to compile Technical Fi...

Page 4: ...components 15 16 Body components 17 19 Beater drive gearbox components 20 Bed drive gearbox components Titans 6 8 21 Bed drive gearbox components Titans 9 22 Comer shearbolt front PTO shaft 23 Comer rear PTO shaft 24 Bondioli Pavesi shearbolt front PTO shaft 25 Bondioli Pavesi rear PTO shaft 26 Lighting kit components 27 Flashing beacon option 28 Hydraulic jack option 29 Hydraulic jack hydraulic c...

Page 5: ...ize mm 400 x 80 400 x 80 400 x 80 Unladen Weight Basic Machine kg 3380 3880 3660 PTO Speed rpm 540 540 540 Overall Width With 16 9 30 Tyres mm 2500 Overall Width With 18 4 30 Tyres mm 2600 2600 Overall Width With 18 4 34 Tyres mm 2600 2600 2600 SPECIFICATIONS 2 EXPLANATION OF PICTOGRAMS Please read instruction book before using the machine Tighten wheel nuts to setting in operators handbook Beware...

Page 6: ...nd lights Release the handbrake by pulling the lever forward out of the ratchet tooth then pushing it backwards Before loading the machine check that the brakes operate correctly without binding and that the road lighting functions properly If fitted with the optional slurry door raise it sufficiently to clear the bed slats operate the bed drive in order to check functionality and ensure there are...

Page 7: ...TO as gently as possible with the engine at low idle and with the spreader and tractor in a straight line Increase tractor engine speed in order to achieve 540rpm PTO speed If fitted with the optional slurry door raise it fully if the material to be spread is stackable but only slightly if material contains a moderate amount of liquid slurry As a guide Fluid slurry Maximum opening 200mm Thick slur...

Page 8: ...ral bushes are in good condition Tyres check tyre pressures regularly and look around the tyres for splits and wear OIL LEVELS Check before use the oil level in the main gearbox every 25 hours via the sight glass If the level drops investigate the cause and repair Replenish as necessary using SAE90 gear oil Check before use the oil level in the bed drive gearbox every 25 hours via the sight glass ...

Page 9: ... nut torque setting The removal repair refitting and inflation of a tyre can cause accidents and this operation should be carried out by a specialist tyre repairer Tyre inflation should always be carried out in a cage with all personnel stood to one side never in front When removing and refitting the wheels ensure that the machine is securely supported with the use of correctly rated axle stands p...

Page 10: ...e wire around the brake actuating levers can be released and the cable adjusted accordingly Figure 4 Handbrake Adjustment TRANSPORTATION The triangular loops attached to the body behind the wheels and the holes in the vertical drawbar mount plate at the front of the body can be used as tie down points when transporting the spreader on a lorry LUBRICATION GREASE Lubricate as indicated in Figure 5 U...

Page 11: ... incorrect PTO speed Inspect and replace beater tips Replace beater Operate the spreader with a tractor PTO speed of 540rpm Bed conveyor movement too slow Oil flow provided by tractor too low Flow control valve on spreader set too low Increase oil flow rate provided by tractor Increase flow control valve setting Poor conveyor speed control Flow control valve malfunctioning Check tractor oil filter...

Page 12: ... 2 Bolt M24 x 140 FAS9791P 8 Locknut M24 FAS2337 8 Brake Ram Assembly 35mm TB1100 2 Comprising Items 4 6 7 4 Brake Ram 35mm TB1101 2 Seal Kit Brake Ram 35mm CYL1212 1 5 Brake Cam Lever WE0861 2 6 Tension Spring 185 x 3 3 SPR4612 4 7 Brake Ram Pivot Pin TB1102 4 Circlip E Series 12 1500 FAS7514 8 8 Cable Handbrake Titan 6 RS4507 1 Wire Rope Grip 8mm ROP1291 4 Cable Handbrake Titan 8 9 RS4607 1 9 Wi...

Page 13: ...s DL1108 2 Tighten Wheel Nuts DL1209 2 Serial Number Plate Titan 6 DL2162 1 Serial Number Plate Titan 8 DL2163 1 Serial Number Plate Titan 9 DL2164 1 Pop Rivet FAS9069 4 Ref Description Part Number Qty Associated Parts Part Number Qty 10 Handbrake Adjuster SC4866 1 Plain Nut M10 FAS2303P 2 11 Ratchet Handbrake Assembly SC4880 1 Setscrew M10 x 30 FAS2655P 2 Plain Washer M10 FAS2344P 4 Locknut M10 F...

Page 14: ...hield WE1540 2 7 Hub 8 Stud 275PCD WE1541 2 8 Wheel Stud M18 x 1 5 WE1538 16 9 Internal Shield WE1539 2 10 Taper Roller Bearing 32215 BRG1238 2 11 Brake Drum 8 Stud 275PCD 400 x 80mm WE1542 2 12 Oil Seal 77 x 130mm BRG3077 2 13 Brake Shoes 400 x 80 With Linings And Springs WE1530 2 14 Plain Washer M24 FAS2348P 2 15 Castellated Nut M24 x 1 5 FAS9081P 2 16 Elastic Pin WE1531 2 17 Cam Shaft 32 x 550m...

Page 15: ...al Speed Control RS4580 1 Comprising Items 1 2 1 Flow Control Valve Manual 0 60lpm HYD5024 1 Socket Hd Screw M8 x 80 FAS9536 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 2 1 2 x 1 2 BSP M M Union HYD1013 2 Bonded Seal 1 2 BSP HYD4204 2 3 1 2 BSP Tee Piece F M M HYD1928 1 4 1 2 x 3 4 BSP M M Union HYD1119 1 Bonded Seal 3 4 BSP HYD4205 1 5 Hydraulic Hose 1 2 x 2800mm HYD2228 2 6 Quick Release C...

Page 16: ...x 10 x 150mm FAS8142 1 4 Mounting Gearbox Bed RS4240 RS4540 1 Bolt M16 x 55 FAS9706P 1 Plain Washer M16 FAS2346P 2 Locknut M16 FAS2335 1 Setscrew M14 x 30 FAS2752P 4 Plain Washer M14 FAS2398P 4 5 Driveshaft Spacer Bed 3mm RS4218 RS4568 11 6 1 2 x 1 2 BSP M M Union HYD1013 HYD1013 2 Bonded Seal 1 2 BSP HYD4204 2 7 P Clip Rubber W1 HYD1971 HYD1971 2 Setscrew M6 x 20 FAS2603P 2 Plain Washer M6 FAS234...

Page 17: ...Of 15mm Clamps HYD1960B 1 Clamp Top HYD1960C 1 16 1 8 BSP M M Bulk Head HYD1155 HYD1155 1 17 Barrel Fitting F F 1 8 BSP HYD1170 HYD1170 1 Grease Nipple 1 8 BSP BRG5001 1 18 Chain Section Titan 6 SC3368 34 Titan 8 SC3368 42 Titan 9 RS3064 46 19 Bed Chain Joiner Titan 6 SC3351 34 Locknut M12 FAS2334 68 Titan 8 SC3351 42 Locknut M12 FAS2334 84 Titan 9 RS3201A 46 Locknut M14 FAS2331 92 20 Slat Crushed...

Page 18: ...xtension Panel Rear LH RS4561 1 Setscrew M8 x 20 FAS2627P 6 Locknut M8 FAS2332 6 7 Flange Bearing MFC 40mm BRG1322 2 Bolt M10 x 50 FAS9659P 8 Plain Washer M10 FAS2344P 8 Straight Adaptor 1 8 M6 BRG5092 2 8 Top Cover Beaters RS4263 1 Setscrew M10 x 30 FAS2655P 6 Plain Washer M10 FAS2344P 12 Locknut M10 FAS2333 6 9 Beater Top WA RS4262 1 Bolt M16 x 45 FAS9704P 6 Plain Washer M16 FAS2346P 12 Locknut ...

Page 19: ...Light Mounting LH WA RS4660 1 Diaphragm Grommet 39mm SC4933 1 Bolt M8 x 70 FAS9638P 1 Setscrew M8 x 25 FAS2629P 1 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 22 Light Cover LH WA RS4662 1 Setscrew M8 x 20 FAS2627P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 23 Light Mounting RH WA RS4661 1 Diaphragm Grommet 39mm SC4933 1 Bolt M8 x 70 FAS9638P 1 Setscrew M8 x 25 FAS2629P 1 Plain Washer M8...

Page 20: ...S4623 2 5 Support Triangle Front WA RS4638 RS4638 2 Setscrew M12 x 30 FAS2678P 4 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 4 6 Mesh Guard WA RS4238 RS4238 1 Setscrew M12 x 30 FAS2678P 3 Plain Washer M12 FAS2345P 6 Locknut M12 FAS2334 3 7 Extension Front Guard RS4239 RS4239 1 Setscrew M10 x 25 FAS2654P 5 Plain Washer M10 FAS2344P 10 Locknut M10 FAS2333 5 8 Perspex Panel Titan 9 RS4524 1 Setsc...

Page 21: ... Locknut M6 FAS2330 3 18 Socket Mounting Bracket SC4912 SC4912 1 Bolt M10 x 160 FAS9671P 2 Plain Washer M10 FAS2344P 4 Locknut M10 FAS2333 2 19 Hose Support Front RS4525 RS4525 1 Setscrew M12 x 30 FAS2678P 4 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 4 Bolt M10 x 160 FAS9671P 2 Plain Washer M10 FAS2344P 4 Locknut M10 FAS2333 2 Brake Coupling Blank HYD1904A 1 Pan Head Screw M5 x 16 FAS2419P 1 ...

Page 22: ...t M16 FAS2335 2 33 Rear Floor Assembly Titan 6 RS4276 1 Setscrew M12 x 35 FAS2679P 4 Rear Floor Assembly Titan 8 RS4276 Cup Square Bolt M12 x 25 FAS9282P 4 Plain Washer M12 FAS2345P 12 Locknut M12 FAS2334 8 34 Ladder Slide RS4230 RS4230 1 Setscrew M12 x 35 FAS2679P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 35 Ladder Position Lock RS4572 RS4572 1 Bolt M12 x 150 FAS9698P 2 Plain Washer M12...

Page 23: ...G1207 2 6 Ball Bearing 6308 Remove Seals BRG1015 2 7 Ball Bearing 6309 Remove Seals BRG1048 1 8 Circlip External 40mm FAS7013 3 9 Circlip External 45mm FAS7005 1 10 Setscrew M12 x 35 FAS2679P 42 Ref Description Part No Qty 11 Oil Level Indicator 1 BSP HYD1471 1 12 Breather 1 2 BSP HYD1793 1 13 Plug 1 2 BSP HYD1458 1 14 Taper Roller Bearing 32208 BRG1211 1 15 Ball Bearing 6208 Remove Seals BRG1013 ...

Page 24: ...7026 1 5 Plug 1 BSP HYD1461 2 6 Oil Level Indicator 1 BSP HYD1471 2 7 Ball Bearing 6208 BRG1013 2 8 Circlip Internal 80mm FAS7108 3 9 Oil Seal End Cap 80 x 10mm BRG3502 2 10 Plain Key 12 x 8 x 30mm FAS8139 1 Ref Description Part No Qty 11 Oil Seal End Cap 62 x 10mm SC3829 2 12 Circlip Internal 62mm FAS7107 2 13 Ball Bearing 6305 BRG1008 2 14 Plain Key 8 x 7 x 25mm FAS8143 1 15 Setscrew M8 x 16 FAS...

Page 25: ...ndicator 1 BSP HYD1471 2 7 Ball Bearing 6208 BRG1013 2 8 Circlip Internal 80mm FAS7108 3 9 Oil Seal End Cap 80 x 10mm BRG3502 2 10 Plain Key 12 x 8 x 30mm FAS8139 2 Ref Description Part No Qty 11 Oil Seal End Cap 62 x 10mm SC3829 2 12 Circlip Internal 62mm FAS7107 2 13 Ball Bearing 6305 BRG1008 2 14 Plain Key 8 x 7 x 25mm FAS8143 1 15 Setscrew M8 x 16 FAS2625P 8 16 Ball Bearing 6010 BRG1068 1 17 C...

Page 26: ...0 FAS4147 1 6 Outer Tube Profile Size 60 1410 PTO2953 1 7 Outer Guard Bearing Ring Size 60 PTO2768 1 8 Anchor Chain MB0592 2 9 Guard Clip PTO2707 4 10 T60 Guard Complete 1410 PTO2949 1 11 Inner Guard Bearing Ring Size 60 PTO2769 1 12 Inner Tube Profile Size 60 1410 PTO2954 1 13 Spring Tension Pin 10 x 70 FAS4145 1 14 Inner Tube Yoke PTO1918 1 15 Bolt M10 x 60 Grade 6 8 FAS9080 1 16 Locknut M10 FAS...

Page 27: ...uter Tube Yoke PTO1915 1 5 Spring Tension Pin 10 x 80 FAS4147 1 6 Outer Tube Profile Size 60 1410 PTO2953 1 7 Outer Guard Bearing Ring Size 60 PTO2768 1 8 Anchor Chain MB0592 2 9 Guard Clip PTO2707 4 10 T60 Guard Complete PTO2949 1 11 Inner Guard Bearing Ring Size 60 PTO2769 1 12 Inner Tube Profile Size 60 1410 PTO2954 1 13 Inner Tube Yoke PTO1918 1 14 Spring Tension Pin 10 x 70 FAS4145 1 15 1 3 4...

Page 28: ...5 FAS4146 1 6 Outer Cardan Drive Tube PTO4024 1 7 Inner Cardan Tube PTO4025 1 8 Flexible Roll Pin 10 x 65 FAS4140 1 9 Inner Tube Yoke PTO4118 1 10 Shear Bolt Hub Complete PTO4144 1 11 Grease Fitting M6 x 1 Straight BRG5030 1 12 M10 x 50mm H T Bolt 8 8 FAS9659P 1 M10 Thin Nyloc Nut FAS2333 1 13 Taper Pin 16 x 72 x M14 c w Nut Washer PTO4133 1 14 Complete Shield Kit PTO4021 1 15 Outer Shield Support...

Page 29: ...Cardan Tube PTO4025 1 8 Flexible Roll Pin 10 x 65 FAS4140 1 9 Inner Tube Yoke PTO4118 1 10 Overrunning Clutch Complete PTO4147 1 11 Grease Fitting M8 x 1 25 900 BRG5038 1 12 Clutch Housing c w Yoke PTO4149 1 13 Ratchet c w Springs PTO4151 1 14 Hub PTO4150 1 15 Taper Pin 14 x 73 x M12 c w Nut Washer PTO4152 1 16 Split Screening Ring PTO4153 2 17 Internal Circlip 82 x 2 5 FAS7130 1 18 Complete Shiel...

Page 30: ...er Plate Light Assembly 0 8m EC1113 1 Shakeproof Washer M4 FAS9207P 2 Plain Nut M4 FAS2312P 2 3 Rear Light Assembly LH EC1114 1 Plain Nut M6 FAS2301P 2 Lens Rear Light EC1116 1 Lens Screw EC1117 4 4 DC Connector EC1111 1 5 7 Pin Socket Assembly EC1102 1 M6 x 40 Skt Hd Scw 12 9 FAS9523 3 Plain Washer M6 FAS2342P 3 Locknut M6 FAS2330 3 6 Tractor To Machine Lead Europe EC1101 1 Tractor To Machine Lea...

Page 31: ...s Part Number Qty KIT Flashing Beacon RS4631 1 Comprising All Items Electrical Components Flashing Beacon RS4632 1 Comprising Items 1 2 1 Flashing Beacon Assembly EC1119 1 Lens Flashing Beacon EC1120 1 2 Flashing Beacon Stem Assembly EC1118 1 3 Flashing Beacon Mount RS4547 1 ...

Page 32: ... x 50 FAS9730P 4 Plain Washer M20 FAS2347P 8 Locknut M20 FAS2336 4 3 Hydraulic Hose 1 4 x 2800mm HYD2076 2 Quick Release Coupling M HYD1901 2 Bonded Seal 1 2 BSP HYD4204 2 4 Hydraulic Hose 1 4 x 520mm HYD2061 1 1 4 BSP Tee Piece M M F HYD1930 1 5 Pivot Pin RS4274 2 Spring Tension Pin 8 x 40 FAS4131S 4 6 Hydraulic Cylinder Hydraulic Jack CYL1220 1 7 Inner Hydraulic Jack RS4272 1 8 Skid WA Hydraulic...

Page 33: ...2 Wiper Seal HYD4517 1 3 Wiper Seal Housing CYL1032 1 4 Rod Seal Backup Ring DC1233 1 5 U Packing HYD4327 1 6 Rod Seal Housing CYL1031 1 7 O Ring BS232 HYD4023 1 8 Piston Body Small CYL1029B 1 9 O Ring HYD4007 1 10 Piston Seal 3 D A HYD4423 1 11 Piston Body Large CYL1029A 1 12 Locknut M20 FAS2336 1 13 Cylinder WA Hydraulic Jack CYL1221 1 Pilot Operated Check Valve CYL1128 1 Grease Nipple 1 4 BSF B...

Page 34: ... 4 Outer Tube Yoke PTO1915 1 5 Spring Tension Pin 10 x 80 FAS4147 1 6 Outer Tube Profile Size 60 1210 PTO2953 1 7 Outer Guard Bearing Ring Size 60 PTO2768 1 8 Anchor Chain MB0592 2 9 Guard Clip PTO2707 4 10 T60 Guard Complete 1310 PTO2949 1 11 Inner Guard Bearing Ring Size 60 PTO2769 1 12 Inner Tube Profile Size 60 1210 PTO2954 1 13 Spring Tension Pin 10 x 70 FAS4145 1 14 Inner Tube Yoke PTO1918 1...

Page 35: ...ing Tension Pin 10 x 80 FAS4147 2 7 Walterscheid Inner Star Profile Tube S4GA 2400 1400mm PTO3212 1 8 Walterscheid Sliding Ring For Wide Angle Joint SD25 PTO3231 1 9 Walterscheid Guard Cone Flexo Funnel 2480 PTO3218 1 10 Anchor Chain MB0592 2 11 Walterscheid Sliding Ring PTO3214 2 12 Walterscheid Flexo Funnel PTO3219 1 13 Walterscheid Guard Complete 1000 PTO3217 1 14 Walterscheid Outer Star Profil...

Page 36: ...e Yoke PTO4118 1 10 Cam Clutch Complete PTO4132 1 11 Yoke PTO4134 1 12 Nylon Ring 77 x 72 x 12 PTO4135 1 13 Spring Pack PTO4136 1 14 Hub PTO4139 1 15 Sleeve Bushing Ratchet PTO4138 1 16 Ratchet Tooth PTO4137 3 17 Taper Pin 16 x 72 x M14 c w Nut Washer PTO4133 1 18 Split Ring 111 x 105 x 3 PTO4140 1 19 Oil Seal 80 x 100 x 10 PTO4141 1 20 O Ring 139 37 x 2 62 PTO4142 1 21 Locking Plate 138 x 80 5 x ...

Page 37: ...18 1 11 Cross Journal Kit G7 PTO4054 1 12 Cam Clutch Complete PTO4132 1 13 Yoke PTO4134 1 14 Nylon Ring 77 x 72 x 12 PTO4135 1 15 Spring Pack PTO4136 1 16 Hub PTO4139 1 17 Sleeve Bushing Ratchet PTO4138 1 18 Ratchet Tooth PTO4137 3 19 Taper Pin 16 x 72 x M14 c w Nut Washer PTO4133 1 20 Split Ring 111 x 105 x 3 PTO4140 1 21 Oil Seal 80 x 100 x 10 PTO4141 1 22 O Ring 139 37 x 2 62 PTO4142 1 23 Locki...

Page 38: ...ing All Items 1 Slurry Door WA RS4221 1 2 Cylinder Pin Slurry Door RS4522 4 Spring Tension Pin 8 x 40 FAS4131S 8 3 Slurry Door Ram Teagle CYL1209 2 4 Rear Seal 490mm RS3032 1 5 Rear Seal Stiffener 130mm RS3033 1 6 Rubber Seal Clamp Strip RS4523 1 Bolt M8 x 45 FAS9633P 10 Plain Washer M8 FAS2343P 10 Locknut M8 FAS2332 10 ...

Page 39: ... Ram CYL1210 1 36 Ref Description Part Number Qty Associated Parts Part Number Qty 7 Round Insert Polished 28mm RS4637 4 8 Slurry Door Hose Guard RS4643 2 Setscrew M8 x 20 FAS2627P 4 Locknut M8 FAS2332 4 9 P Clip Rubber W1 17 5 x 19 HYD1970 4 Setscrew M6 x 20 FAS2603P 4 Plain Washer M6 FAS2342P 4 Locknut M6 FAS2330 4 10 Hydraulic Hose 3 8 x 2100 HYD2720 2 Pair Of 18mm Clamps HYD1961B 1 Clamp Top H...

Page 40: ...rol Box And Valve Assembly RS4591 1 Comprising Items 1 5 1 Valve Block And Electric Motor AssyHYD5023 1 Bolt M8 x 50 FAS9634P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 2 Cable Control Box To Valve 4m EC1122 1 3 Electric Control Box Assembly RS4592 1 4 Cable Power Supply 1 5m EC1121 1 5 3 Pin Plug SC3597 1 6 1 2 x 1 2 BSP M M Union HYD1013 3 Bonded Seal 1 2 BSP HYD4204 3 7 1 2 BSP Tee Piece...

Page 41: ...Greedy Board Front WA RS4311 RS4514 2 Setscrew M12 x 30 FAS2678P 4 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 4 3 Greedy Board Rear WA RS4312 RS4515 2 Setscrew M12 x 30 FAS2678P 4 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 4 GREEDY BOARDS OPTION TITAN 6 Ref Description Part Number Qty Associated Parts Part Number Qty KIT Greedy Boards 6 RS4210 1 1 Greedy Board WA RS4211 2 Setscrew M12 x ...

Page 42: ...Comprising All Items 1 Poultry Manure Paddle RS3069 10 Bolt M16 x 45 FAS9704P 20 Locknut All Metal M16 FAS2321 20 The poultry muck paddles are designed to replace the standard rotor tips on the lowest five positions on the spirals of each rotor They should not replace the single standard rotor tip fitted to the lower balance weight ...

Page 43: ...40 WIRING DIAGRAM LIGHTS WIRING DIAGRAM TRACTOR LEAD ...

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