TE Ocean 2.0 Instruction Sheet Download Page 3 | Manualshive

Page: 3 / 30

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408-35043

Rev

D

3

of 30

Figure 3: Air-feed applicator

1

Air feed cam

5

Extend speed control

2

Air supply connection

6

Feed arm

3

Locking nut

7

Feed pawl

4

Retract speed control

8

Mounting screws

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Summary of Contents for Ocean 2.0

Page 1: ...epts the end feed strip form of terminals identified on the applicator drawing to apply to pre stripped wires NOTE Dimensions in this instruction sheet are in millimeters with inches in brackets Figur...

Page 2: ...mp height can be adjusted to accommodate different wire sizes and insulation ranges The applicator is also designed to accept modular feed packages Figure 2 Mechanical feed applicator 1 Indicator notc...

Page 3: ...408 35043 Rev D 3 of 30 Figure 3 Air feed applicator 1 Air feed cam 5 Extend speed control 2 Air supply connection 6 Feed arm 3 Locking nut 7 Feed pawl 4 Retract speed control 8 Mounting screws...

Page 4: ...applicator design styles Atlantic and Pacific are available to meet many of the terminator and leadmaker configurations worldwide Figure 5 The applicator ram and base plate interfaces are different b...

Page 5: ...ng loaded insulation crimp dial out slightly and rotating it to a different number The slug blade which cuts the connection tab from the strip between the lead and second terminals is also attached to...

Page 6: ...ed pawl Figure 6 Applicator with mechanical feed system 1 Feed mounting screw 2 places 7 Fine feed adjustment lock screw far side 2 Stroke length adjustment screw 8 Feed pawl pin 3 Stroke pivot 9 Feed...

Page 7: ...ownward stroke of the ram assembly The post feed set up is typically used for leadmaker and end feed bench applications Figure 7 Mechanical feed cams 1 Pre feed cam 2 Post feed cam These feed cams can...

Page 8: ...cific applicators can only be used with 30 mm stroke machines They have only the 30 mm feed cam mounting positions on the applicator ram NOTE The recommended setup for mechanical end feed applications...

Page 9: ...ost feed cam optional These feed cams can be mounted in two different mounting holes depending on machine stroke length and feed type Figure 8 and Figure 9 The air supply connection Figure 3 must be c...

Page 10: ...forming maintenance or repair on this equipment DANGER To avoid personal injury use the applicator only in an appropriate terminating machine Do not connect the pressurized air supply until after the...

Page 11: ...atch pivots downward 4 Place the applicator on the quick change base plate 5 Slide it back until two notches engage the stops at the back of the plate while guiding the ram post into the ram post adap...

Page 12: ...arrel entering first and the open side of the wire barrel facing up 9 Raise the feed pawl and continue to feed the terminal strip until the lead terminal is over the anvil and the feed pawl engages th...

Page 13: ...nt terminals or other defects caused by worn or broken tooling If necessary replace the tooling as described in section 6 If the terminations appear normal measure the crimp height of each termination...

Page 14: ...he fine adjustment head setup distance the distance from the crimper seating feature on the ram to the top of the crimp height adjustment head See Figure 14 NOTE Some applicators have a special insula...

Page 15: ...acts the detent plate Figure 15 Figure 15 Inverting the detent pin 1 Detent orientation 2 Lock orientation 4 Reinstall the pin and spring 5 While holding the pin down turn the adjustment head until th...

Page 16: ...wl in the required location on the terminal typically the end of the wire barrel Refer to Figure 6 The slug blade must remove the connecting tab between lead and second terminals without deforming eit...

Page 17: ...remove the fine feed adjust lock screw A nylon plug is captured behind the lock screw Loss of this plug causes damage to the fine feed adjustment screw threads when the lock screw is tightened b Turn...

Page 18: ...terminal For other types of terminals for example ring tongue over travel should be about the same depending on the terminal features and configurations for example stud hole Adjusting the feed strok...

Page 19: ...Rear stop locking screw 8 If the slide hits the rear stop adjustment screw before the feed pawl reaches the backstroke position adjust the rear stop adjustment screw a Loosen the rear stop locking scr...

Page 20: ...n the terminal Figure 16 If the terminal stops before the anvil underfed turn the screw clockwise If the terminal is past the anvil overfed turn the screw counter clockwise NOTE One click of the feed...

Page 21: ...speed control first to try to speed up the feed cycle 1 Loosen the locking nut with a hex wrench Ensure that the setting does not change while loosening the locking nut Figure 3 2 Rotate the speed con...

Page 22: ...he drag springs on the terminal drag plate Figure 20 Figure 20 Adjusting the strip guide 1 Strip hold down plate if present 5 Drag spring and retaining nut 2 places 2 Terminal strip aligned with anvil...

Page 23: ...ONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 Disconnect electrical power when performing maintenance or repair on this equipment 6 1 Befo...

Page 24: ...e rear shear plate 7 With the old plates reoriented or the new plates properly positioned install the shear plates and spacers if used 8 Secure them with the two screws 9 While holding the top of the...

Page 25: ...r rests against the shoulder of the ram assembly 10 Tighten the crimper bolt only finger tight 11 Reinstall the ram assembly in the applicator 12 Install the applicator in the machine 13 Lift the feed...

Page 26: ...e 21 Replacing the detent plate 1 Atlantic 5 Detent plate 2 Pacific 6 Wire crimp disc 3 Head assembly 7 Ram 4 Crimp height adjustment head 2 Turn the disc to 0 zero against the ring stop Figure 13 3 M...

Page 27: ...2 Using calipers measure the distance between the crimp height adjustment head and the crimper seating feature on the ram see Figure 14 3 Rotate the head assembly up or down to achieve the measuremen...

Page 28: ...licator counter only if it is installed with the correct side facing out from the ram If the magnet is removed for any reason you must determine which side of the magnet actuates the counter before re...

Page 29: ...sting crimper spacer must be at least 0 64 mm 025 in thick Figure 23 Wire depressor accessory parts 1 Existing crimper spacer 2 Replacement crimper spacer 3 Wire depressor select based on wire size ra...

Page 30: ...050 1 455888 0 2 41 095 2 455888 1 4 83 190 7 455888 2 1 40 055 1 455888 1 2 54 100 2 455888 2 3 Choose a wire depressor based on the wire size range Table 3 Table 3 Wire depressors by wire size range...

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