TE Connectivity Tyco 2063680-1 Operating Manual Download Page 5

409-10094

5

 of 10

Rev 

B

3. OPERATING PRECAUTIONS

3.1. Precautions for the Rechargeable Pump

1. When connecting the coupler, be sure that no foreign objects are attached. If the coupler has become dirty, 
clean it carefully before connecting it. Engaging the coupler when foreign objects are present will damage the 
seals and lead to oil leakage from the connection.

2. Make sure that the coupler is securely connected. If the unit is pressurized while the coupler is not properly 
connected, there will be damage to the seals or the crimp head.

3. Although a flexible hydraulic hose is used, do not bend it while pressure is being applied, or subject the 
hose to shocks from metal objects. Either of these will shorten the working life of the hose and may result in 
the hose bursting.

4. Never move the pump by pulling on the hydraulic hose or the remote control cords.

3.2. Precautions for the Battery Cartridge and Pump

1. To ensure smooth operation of the pump, always use the pump after it has been stored for at least one hour 
at 10°C to 25°C. If the pump is stored for an extended period below -5°C, viscosity of the oil increases.

2. Allow the pump to cool 10 minutes after each 20 minutes of use. The pump was designed for light duty and 
cannot be used continuously. Be sure that neither the motor or the oil become hot.

3. Check the hydraulic oil regularly. Replenish the oil when the level becomes low. Use the appropriate 
hydraulic oil type.

4. The pump is a precision device and should not be dropped or subjected to shocks or other abuse.

3.3. Precautions for the Battery Cartridge

1. Do not short circuit the contacts or expose the cartridge to water, oil, or solvents.

2. Do not disassemble or attempt to repair the battery cartridge.

3. Do not dispose of the battery cartridge in a fire.

4. Do not drop or abuse the battery cartridge.

5. Do not leave the cartridge in an area where it will be exposed to temperatures greater than 140°F (60°C) for 
an extended period.

6. The battery has a limited life. When the crimping capacity becomes about one half that of the original 
capacity, the battery should be replaced.

7. If the battery is stored without being charged, natural drainage will cause the power to be reduced. The 
battery should be completely re-charged every three months if not in use.

3.4. Precautions for the Battery Cartridge Charger

NOTE

i

This unit is for charging the battery cartridge in the pump kit only.

 

 

 

1. The LED indicator is green while the unit is charging the battery. The indicator turns an orange color when 
the charging is completed.

2. Allow battery cartridges to cool completely before charging.

3. Allow at least 15 minutes between charges when charging several cartridges in succession.

4. Charge the batteries at an ambient temperature of 50°F to 95°F (10°C to 35°C). Charging time is 
approximately 25 minutes for battery number 1804113-1; 45 minutes for battery number 1804112-1.

5. Never short circuit the output terminals.

6. Do not expose the charger to water, oil, or solvents.

7. Do not disassemble the charger, attempt to modify it, drop it, or otherwise abuse it.

Summary of Contents for Tyco 2063680-1

Page 1: ...ic Pump Kit 2063680 1 05 JAN 12 Rev B 1 INTRODUCTION 3 2 DESCRIPTION 4 3 OPERATING PRECAUTIONS 5 3 1 Precautions for the Rechargeable Pump 5 3 2 Precautions for the Battery Cartridge and Pump 5 3 3 Pr...

Page 2: ...ds into installed application equipment NEVER alter modify or misuse the application equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY Th...

Page 3: ...cartridges 1804113 1 a 3 8 Inch female screw type coupler 311471 1 and a metal storage box 1804115 1 The metal storage box is not shown in Figure 1 When reading this manual pay particular attention to...

Page 4: ...TERY CARTRIDGE 1804113 1 Standard Battery Type Sealed Nickel Cadmium Voltage 14 4Vdc Rated Current 2 0 Ah Charge Time 25 minutes Dimension 3 5 In Long X 2 7 In Wide X 5 3 In High Weight 1 6 pounds HIG...

Page 5: ...4 The pump is a precision device and should not be dropped or subjected to shocks or other abuse 3 3 Precautions for the Battery Cartridge 1 Do not short circuit the contacts or expose the cartridge t...

Page 6: ...T leave the battery in the charger to cool The charger will not recognize that the battery is already inserted and will fail to charge the battery 4 Consult the Tooling Assistance Center at 1 800 722...

Page 7: ...lication head to the opposite side of the hose if it s not already attached 4 4 Attaching the Remote Control Cord Attach the remote control cord to the pump Remove the cap from the receptacle at the p...

Page 8: ...e following steps after the piston has reached it s lowest position 1 Remove the battery cartridge 2 Disconnect the plug of the remote control cord NOTE i Be sure that the cord does not become pulled...

Page 9: ...Carefully remove the sealing tape PTFE tape from the screw 3 Wrap NEW sealing tape one and one half times around the screw head 4 Begin wrapping the sealing tape 1mm to 2mm from the edge of the threa...

Page 10: ...ng happens Defective electrical supply Defective circuit board Remote control connection wire is disconnected Check the electrical connection Consult Tooling Assistance for repair service The pressure...

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